This document provides instructions for removing and installing various engine components on a Caterpillar 993K wheel loader, including:
- Inlet and exhaust valves, guides, and seat inserts
- Engine oil filter base
- Engine oil cooler
The procedures describe using various tools to remove parts like the cylinder head, valves, guides, filters, hoses, and the oil cooler assembly. Installation is generally the reverse of removal, with instructions to clean parts, apply sealant or lubricant, and torque fasteners to the specified values. Safety notices warn of spring hazards and keeping parts clean to prevent wear.
This document provides instructions for removing and installing engine parts on a Caterpillar 993K wheel loader, including:
1. Removal and installation procedures for inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base.
2. Removal of the engine oil cooler by draining coolant, removing hoses and brackets, and using two people due to its weight.
3. Detailed steps and illustrations are given for each part, along with required tools and torque specifications. Safety warnings are included.
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and an engine oil filter base on a Caterpillar C32 engine. The procedures describe using various specialty tools to compress springs, extract components, and properly seat new parts. Safety notices emphasize keeping components clean and wearing protective equipment when working with springs.
This document provides instructions for removing and installing engine parts on a Caterpillar 993K wheel loader, including:
1. Removal and installation procedures for inlet and exhaust valves, guides, and seat inserts from the cylinder head.
2. Procedures for removing and installing the engine oil filter base and connections.
3. Steps for removing and installing the engine oil cooler, hoses, switches, and related components.
Safety precautions and required tools are listed for each procedure. Removal is described in reverse order of installation.
Caterpillar Cat 308E Mini Hydraulic Excavator (Prefix TAZ) Service Repair Man...hvy7sbkw8e
The document provides instructions for removing and installing various engine components on a 308E Mini Hydraulic Excavator including the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. The procedures include using various tools to remove components, cleaning parts, applying sealant or oil, and torquing bolts to the specified values. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 308E Mini Hydraulic Excavator (Prefix TAZ) Service Repair Man...xiapokang564341
The document provides instructions for removing and installing various engine components on a 308E Mini Hydraulic Excavator including the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include using various tools and following steps such as removing bolts, checking alignments, cleaning parts, and lubricating surfaces. Torque specifications and safety notices are also provided.
Caterpillar Cat 308E Mini Hydraulic Excavator (Prefix TAZ) Service Repair Man...wenxian17880
The document provides instructions for removing and installing various engine components on a 308E Mini Hydraulic Excavator including the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include using various tools and following steps such as removing bolts, seals, and gears in the specified order and installing components by reversing the removal process. Precautions are outlined such as keeping parts clean and containing fluids.
Caterpillar cat 235 d excavator (prefix 8kj) service repair manual (8kj00001 ...ujjfdjkjskkmdm
The document provides instructions for removing and disassembling the fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The removal procedure involves turning off the fuel supply, disconnecting tubes, and removing bolts to access the pump. The disassembly process describes removing springs, seals, sleeves, pistons, and other components from the pump housing. Safety notices are provided to keep parts clean and contain fluids during maintenance.
Caterpillar cat 235 d excavator (prefix 8kj) service repair manual (8kj00001 ...uudfjjjskkemmd
The document provides instructions for removing and disassembling the fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The removal procedure involves turning off the fuel supply, disconnecting tubes, and removing bolts to access the pump. The disassembly process describes removing springs, seals, sleeves, pistons, and other components from the pump housing. Safety notices are provided to keep parts clean and contain fluids during maintenance.
This document provides instructions for removing and installing engine parts on a Caterpillar 993K wheel loader, including:
1. Removal and installation procedures for inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base.
2. Removal of the engine oil cooler by draining coolant, removing hoses and brackets, and using two people due to its weight.
3. Detailed steps and illustrations are given for each part, along with required tools and torque specifications. Safety warnings are included.
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and an engine oil filter base on a Caterpillar C32 engine. The procedures describe using various specialty tools to compress springs, extract components, and properly seat new parts. Safety notices emphasize keeping components clean and wearing protective equipment when working with springs.
This document provides instructions for removing and installing engine parts on a Caterpillar 993K wheel loader, including:
1. Removal and installation procedures for inlet and exhaust valves, guides, and seat inserts from the cylinder head.
2. Procedures for removing and installing the engine oil filter base and connections.
3. Steps for removing and installing the engine oil cooler, hoses, switches, and related components.
Safety precautions and required tools are listed for each procedure. Removal is described in reverse order of installation.
Caterpillar Cat 308E Mini Hydraulic Excavator (Prefix TAZ) Service Repair Man...hvy7sbkw8e
The document provides instructions for removing and installing various engine components on a 308E Mini Hydraulic Excavator including the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, and crankshaft front seal. The procedures include using various tools to remove components, cleaning parts, applying sealant or oil, and torquing bolts to the specified values. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 308E Mini Hydraulic Excavator (Prefix TAZ) Service Repair Man...xiapokang564341
The document provides instructions for removing and installing various engine components on a 308E Mini Hydraulic Excavator including the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include using various tools and following steps such as removing bolts, checking alignments, cleaning parts, and lubricating surfaces. Torque specifications and safety notices are also provided.
Caterpillar Cat 308E Mini Hydraulic Excavator (Prefix TAZ) Service Repair Man...wenxian17880
The document provides instructions for removing and installing various engine components on a 308E Mini Hydraulic Excavator including the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures include using various tools and following steps such as removing bolts, seals, and gears in the specified order and installing components by reversing the removal process. Precautions are outlined such as keeping parts clean and containing fluids.
Caterpillar cat 235 d excavator (prefix 8kj) service repair manual (8kj00001 ...ujjfdjkjskkmdm
The document provides instructions for removing and disassembling the fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The removal procedure involves turning off the fuel supply, disconnecting tubes, and removing bolts to access the pump. The disassembly process describes removing springs, seals, sleeves, pistons, and other components from the pump housing. Safety notices are provided to keep parts clean and contain fluids during maintenance.
Caterpillar cat 235 d excavator (prefix 8kj) service repair manual (8kj00001 ...uudfjjjskkemmd
The document provides instructions for removing and disassembling the fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The removal procedure involves turning off the fuel supply, disconnecting tubes, and removing bolts to access the pump. The disassembly process describes removing springs, seals, sleeves, pistons, and other components from the pump housing. Safety notices are provided to keep parts clean and contain fluids during maintenance.
Caterpillar cat 235 d excavator (prefix 8kj) service repair manual (8kj00001 ...fujsjefkksekmme
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and hoses, installing replacement seals and gaskets, and reattaching components. Disassembly and assembly of the fuel transfer pump is also outlined.
Caterpillar cat 235 d excavator (prefix 8kj) service repair manual (8kj00001 ...fujsfskekem
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and hoses, installing new seals and gaskets if needed, and reattaching components in the reverse order of removal. Disassembly and assembly of the fuel transfer pump internals is also outlined.
Caterpillar cat d25 c articulated dump truck (prefix 9yc) service repair manu...fjkskmmdmme
The document provides instructions for removing, disassembling, assembling, and installing an automatic timing advance unit for a 3306 engine. It includes detailed steps and illustrations. Key steps include using tools to align marks on gears, removing bolts and plates, and ensuring proper installation of seals and springs during assembly. Special care is noted to prevent damage to parts when removing weights and springs.
Caterpillar cat d25 c articulated dump truck (prefix 9yc) service repair manu...fjjskkefksme
The document provides instructions for servicing components of the fuel system for a Caterpillar 3306 engine, including:
1) Installing the fuel ratio control and connecting fuel lines.
2) Removing and installing the fuel shutoff solenoid.
3) Procedures for removing, disassembling, and assembling the automatic timing advance unit.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...tuzhiyou2
This document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Removing and installing the crankshaft pulley
- Removing the crankshaft front seal
- Installing a new crankshaft front seal
- Removing just the idler gear from the front gear group
The instructions include illustrations and specify the required tools for each procedure. Safety notices are also provided to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...jse7039222
This document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The removal and installation procedures are described in steps and include illustrations of the components. Tools required are listed for each procedure.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...lituo39419496
This document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The removal and installation procedures are described in steps and include illustrations of the components. Tools required are listed for each procedure.
This document provides instructions for removing and installing an engine oil relief valve on a Caterpillar 3064 or 3066 engine. It includes illustrations and steps to remove the threaded plug and shim that contain the valve from the cylinder block. Proper cleaning and containment of fluids is emphasized. The summary is completed in 3 sentences or less.
This document provides instructions for removing and installing various components of a Caterpillar C18 engine, including the cylinder head. The removal procedure for the cylinder head involves first removing the camshaft gear, electronic unit injectors, valve mechanism cover base, and turbochargers. It then instructs to drain the cooling system and remove bolts, thrust plates, sealing plates, and O-rings from the cylinder head.
This document provides instructions for removing and installing various components of a Caterpillar C18 engine, including the cylinder head. The removal procedure for the cylinder head involves first removing the camshaft gear, electronic unit injectors, valve mechanism cover base, and turbochargers. It then instructs to drain the cooling system and remove bolts, thrust plates, sealing plates, and O-rings from the cylinder head.
Caterpillar cat 385 c fs excavator (prefix t2f) service repair manual (t2f000...ifkkdmdmdm
This document provides instructions for removing and installing various components of a Caterpillar C18 engine, including the cylinder head. The removal procedure for the cylinder head involves first removing the camshaft gear, electronic unit injectors, valve mechanism cover base, and turbochargers. It then instructs to drain the cooling system and remove bolts, thrust plates, sealing plates, and O-rings from the cylinder head.
This document provides instructions for removing and installing various components of a Caterpillar C18 engine, including the cylinder head. The removal procedure for the cylinder head involves first removing the camshaft gear, electronic unit injectors, valve mechanism cover base, and turbochargers. It then instructs to drain the cooling system and remove bolts, thrust plates, sealing plates, and O-rings from the cylinder head.
This document provides instructions for removing and installing various components of a Caterpillar C18 engine, including the cylinder head. The removal procedure for the cylinder head involves first removing the camshaft gear, electronic unit injectors, valve mechanism cover base, and turbochargers. It then instructs to drain the cooling system and remove bolts, thrust plates, sealing plates, and O-rings from the cylinder head.
This document provides instructions for removing and installing various components of a Caterpillar C18 engine, including the cylinder head. The removal procedure for the cylinder head involves first removing the camshaft gear, electronic unit injectors, valve mechanism cover base, and turbochargers. It then instructs to drain the cooling system and remove bolts, thrust plates, sealing plates, and O-rings from the cylinder head.
This document provides instructions for removing and installing various components of a Caterpillar C18 engine, including the cylinder head. The removal procedure for the cylinder head involves first removing the camshaft gear, electronic unit injectors, valve mechanism cover base, and turbochargers. It then instructs to drain the cooling system and remove bolts, thrust plates, sealing plates, and O-rings from the cylinder head.
This document provides instructions for removing and installing various components of a Caterpillar C18 engine, including the cylinder head. The removal procedure for the cylinder head involves first removing the camshaft gear, electronic unit injectors, valve mechanism cover base, and turbochargers. It then instructs to drain the cooling system and remove bolts, thrust plates, sealing plates, and O-rings from the cylinder head.
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
2. Aligning the timing marks on the fuel pump gear, camshaft gear, and crankshaft gear
3. Installing the fuel pump gear and tightening the nut while removing backlash
4. Unlocking the fuel injection pump and installing plugs and seals
5. Checking gear backlash and installing the front cover
The document provides instructions for removing a side-mounted turbocharger from a Caterpillar 320D2 excavator engine. The steps include disconnecting hoses and tube assemblies from the turbocharger, removing the exhaust out tube assembly and elbow if necessary, and removing the banjo bolt from a tube assembly. Plugs and caps must be used to seal any open ports during removal.
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
2. Aligning the timing marks on the fuel pump gear, camshaft gear, and crankshaft gear
3. Installing the fuel pump gear and tightening the nut while removing backlash
4. Unlocking the fuel injection pump and installing plugs and seals
5. Checking gear backlash and installing the front cover
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
2. Aligning the timing marks on the fuel pump gear, camshaft gear, and crankshaft gear
3. Installing the fuel pump gear and tightening the nut while removing backlash
4. Unlocking the fuel injection pump and installing plugs and seals
5. Checking gear backlash and installing the front cover
Caterpillar Cat W345B Series II Material Handler (Prefix CDY) Service Repair ...paws21610697
This document provides assembly instructions for a swing drive on a W345B Series II wheeled excavator. It includes a list of required tools and 40 steps to assemble the various components of the swing drive, such as bearings, seals, gears, and housings. Special attention is given to cleaning parts, applying lubricants, and torquing bolts to the specified values. The instructions also cover installing the assembled swing drive into the excavator's main frame.
1. Remove the fuel injection pump housing and governor from the engine as a single unit using lifting sling and hoist. Disconnect all connecting lines and tubes.
2. Disassemble the fuel injection pump housing by removing the retaining ring, filter base, tubes and other attached components.
3. Inspect all seals and gaskets, replacing any that are damaged, to prepare the housing for assembly.
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Caterpillar cat 235 d excavator (prefix 8kj) service repair manual (8kj00001 ...fujsjefkksekmme
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and hoses, installing replacement seals and gaskets, and reattaching components. Disassembly and assembly of the fuel transfer pump is also outlined.
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The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar 235D Excavator with a 3306 engine. The procedures describe draining fuel, removing mounting bolts and hoses, installing new seals and gaskets if needed, and reattaching components in the reverse order of removal. Disassembly and assembly of the fuel transfer pump internals is also outlined.
Caterpillar cat d25 c articulated dump truck (prefix 9yc) service repair manu...fjkskmmdmme
The document provides instructions for removing, disassembling, assembling, and installing an automatic timing advance unit for a 3306 engine. It includes detailed steps and illustrations. Key steps include using tools to align marks on gears, removing bolts and plates, and ensuring proper installation of seals and springs during assembly. Special care is noted to prevent damage to parts when removing weights and springs.
Caterpillar cat d25 c articulated dump truck (prefix 9yc) service repair manu...fjjskkefksme
The document provides instructions for servicing components of the fuel system for a Caterpillar 3306 engine, including:
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Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...tuzhiyou2
This document provides instructions for removing and installing various engine components on a Caterpillar C4.2 engine, including:
- Removing and installing the crankshaft pulley
- Removing the crankshaft front seal
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- Removing just the idler gear from the front gear group
The instructions include illustrations and specify the required tools for each procedure. Safety notices are also provided to keep parts clean and contain fluids properly during maintenance.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...jse7039222
This document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The removal and installation procedures are described in steps and include illustrations of the components. Tools required are listed for each procedure.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual (XGK00001...lituo39419496
This document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The removal and installation procedures are described in steps and include illustrations of the components. Tools required are listed for each procedure.
This document provides instructions for removing and installing an engine oil relief valve on a Caterpillar 3064 or 3066 engine. It includes illustrations and steps to remove the threaded plug and shim that contain the valve from the cylinder block. Proper cleaning and containment of fluids is emphasized. The summary is completed in 3 sentences or less.
This document provides instructions for removing and installing various components of a Caterpillar C18 engine, including the cylinder head. The removal procedure for the cylinder head involves first removing the camshaft gear, electronic unit injectors, valve mechanism cover base, and turbochargers. It then instructs to drain the cooling system and remove bolts, thrust plates, sealing plates, and O-rings from the cylinder head.
This document provides instructions for removing and installing various components of a Caterpillar C18 engine, including the cylinder head. The removal procedure for the cylinder head involves first removing the camshaft gear, electronic unit injectors, valve mechanism cover base, and turbochargers. It then instructs to drain the cooling system and remove bolts, thrust plates, sealing plates, and O-rings from the cylinder head.
Caterpillar cat 385 c fs excavator (prefix t2f) service repair manual (t2f000...ifkkdmdmdm
This document provides instructions for removing and installing various components of a Caterpillar C18 engine, including the cylinder head. The removal procedure for the cylinder head involves first removing the camshaft gear, electronic unit injectors, valve mechanism cover base, and turbochargers. It then instructs to drain the cooling system and remove bolts, thrust plates, sealing plates, and O-rings from the cylinder head.
This document provides instructions for removing and installing various components of a Caterpillar C18 engine, including the cylinder head. The removal procedure for the cylinder head involves first removing the camshaft gear, electronic unit injectors, valve mechanism cover base, and turbochargers. It then instructs to drain the cooling system and remove bolts, thrust plates, sealing plates, and O-rings from the cylinder head.
This document provides instructions for removing and installing various components of a Caterpillar C18 engine, including the cylinder head. The removal procedure for the cylinder head involves first removing the camshaft gear, electronic unit injectors, valve mechanism cover base, and turbochargers. It then instructs to drain the cooling system and remove bolts, thrust plates, sealing plates, and O-rings from the cylinder head.
This document provides instructions for removing and installing various components of a Caterpillar C18 engine, including the cylinder head. The removal procedure for the cylinder head involves first removing the camshaft gear, electronic unit injectors, valve mechanism cover base, and turbochargers. It then instructs to drain the cooling system and remove bolts, thrust plates, sealing plates, and O-rings from the cylinder head.
This document provides instructions for removing and installing various components of a Caterpillar C18 engine, including the cylinder head. The removal procedure for the cylinder head involves first removing the camshaft gear, electronic unit injectors, valve mechanism cover base, and turbochargers. It then instructs to drain the cooling system and remove bolts, thrust plates, sealing plates, and O-rings from the cylinder head.
This document provides instructions for removing and installing various components of a Caterpillar C18 engine, including the cylinder head. The removal procedure for the cylinder head involves first removing the camshaft gear, electronic unit injectors, valve mechanism cover base, and turbochargers. It then instructs to drain the cooling system and remove bolts, thrust plates, sealing plates, and O-rings from the cylinder head.
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
2. Aligning the timing marks on the fuel pump gear, camshaft gear, and crankshaft gear
3. Installing the fuel pump gear and tightening the nut while removing backlash
4. Unlocking the fuel injection pump and installing plugs and seals
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The document provides instructions for removing a side-mounted turbocharger from a Caterpillar 320D2 excavator engine. The steps include disconnecting hoses and tube assemblies from the turbocharger, removing the exhaust out tube assembly and elbow if necessary, and removing the banjo bolt from a tube assembly. Plugs and caps must be used to seal any open ports during removal.
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
2. Aligning the timing marks on the fuel pump gear, camshaft gear, and crankshaft gear
3. Installing the fuel pump gear and tightening the nut while removing backlash
4. Unlocking the fuel injection pump and installing plugs and seals
5. Checking gear backlash and installing the front cover
This document provides instructions for installing a fuel injection pump gear on a 320D2 excavator. The steps include:
1. Ensuring the crankshaft and camshaft are locked in position using special tools
2. Aligning the timing marks on the fuel pump gear, camshaft gear, and crankshaft gear
3. Installing the fuel pump gear and tightening the nut while removing backlash
4. Unlocking the fuel injection pump and installing plugs and seals
5. Checking gear backlash and installing the front cover
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Caterpillar Cat W345B Series II Material Handler (Prefix CDY) Service Repair ...paws21610697
This document provides assembly instructions for a swing drive on a W345B Series II wheeled excavator. It includes a list of required tools and 40 steps to assemble the various components of the swing drive, such as bearings, seals, gears, and housings. Special attention is given to cleaning parts, applying lubricants, and torquing bolts to the specified values. The instructions also cover installing the assembled swing drive into the excavator's main frame.
1. Remove the fuel injection pump housing and governor from the engine as a single unit using lifting sling and hoist. Disconnect all connecting lines and tubes.
2. Disassemble the fuel injection pump housing by removing the retaining ring, filter base, tubes and other attached components.
3. Inspect all seals and gaskets, replacing any that are damaged, to prepare the housing for assembly.
This document provides installation instructions for removing and installing an axle shaft on the steering axle of an M325D Material Handler excavator. It is a 15 step process that includes draining fluids, removing bolts and pins, lifting out heavy components using lifting devices, replacing seals and bushings, and reinstalling components in reverse order. Special tools are required and Loctite threadlocker is used on reinstallation.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...paws21610697
This document provides installation instructions for separating an upper frame from an undercarriage frame on an excavator. It outlines 33 steps including removing components like the stick, front and rear drive shafts, swivel, and left boom cylinder. It instructs using tools and lifting devices to reposition pins and plates to separate the frames while supporting heavy components weighing up to 500 pounds. Proper identification of hose and tube assemblies is noted for reinstallation.
Caterpillar Cat M325D L MH EXCAVATOR (Prefix KAY) Service Repair Manual (KAY0...paws21610697
This document provides instructions for disassembling and assembling the swing drive of an M325D L Material Handler excavator. It lists the required tools and presents a 31 step disassembly procedure and a 29 step assembly procedure. The procedures involve removing and installing various components of the swing drive like gears, shafts, bearings, seals and housings. Precautions are provided regarding cleanliness and safety.
The document provides instructions for disassembling the front and rear final drive carriers, hubs, and brakes of an M320 excavator. The 28 step procedure describes how to remove components like planetary carriers, sun gears, ring gears, brake pistons, bearings, and seals. Tools required include retaining ring pliers, pullers, wrenches, and hammers. Safety notices are provided to release hydraulic pressure and contain fluids before disassembly.
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M318F wheeled excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like the carrier housing, planetary gears, and brake discs, and installing components like the thrust washer, carrier gear, and retaining rings. The instructions aim to properly remove and replace these components while containing fluids and following safety procedures.
This document provides instructions for disassembling and assembling the rear axle carrier, hubs, and brakes of an M317F wheeled excavator. The disassembly procedure involves removing 23 components including carrier housing, planetary gears, thrust washers, retaining rings, and hub. The assembly procedure provides steps to install 23 components in reverse order and includes checking brake clearance and installing seals and bearings. Tools required include retaining ring pliers, drivers, spanners, pry bars, pullers, and torque wrenches.
The document provides instructions for removing and installing various components on a M317D2 Wheeled Excavator, including:
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- Installing the swing gear and bearing by positioning it with lifting tools, then installing bolts and spacers.
- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
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- Installing the hydraulic tank by
The document provides instructions for disassembling and assembling the main hydraulic pump of a M317D2 Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. It then lists 36 steps for assembly, replacing components and using various tools to set dimensions and install retaining rings, seals and bearings. Precision is required to mark positions of parts and reinstall components in their original orientation for proper function.
This document provides instructions for disassembling and assembling a swing drive on a wheeled excavator model M316D. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and using lifting tools to remove the swing drive assembly. The disassembly procedure then describes using various tools to remove retaining rings, plates, discs, seals, gears, and other internal components. The assembly procedure outlines cleaning and lubricating parts, and using tools to reinstall components in reverse order, taking care to properly seat bearings and tighten nuts to the specified torques.
The document provides instructions for disassembling the front and rear axles of an M315F wheeled excavator. It lists required tools and presents a 23 step procedure for removing components like carrier housings, planetary gears, bearings, seals, and hubs. Detailed illustrations accompany each step to show how to properly disassemble parts. Safety notices are included to handle fluids and springs safely during the process.
The document provides disassembly and assembly instructions for the travel motor of an M312 excavator. It lists 44 steps to disassemble the travel motor and its components. These include removing covers, gaskets, seals, valves, springs, pins, and other parts. It then lists the assembly steps in reverse order, noting to replace all seals and gaskets, apply oil, and ensure cleanliness during assembly.
Caterpillar Cat M312 Excavator (Prefix 6TL) Service Repair Manual (6TL00001-0...paws21610697
This document provides the disassembly and assembly procedures for the swing drive of an M312 excavator. The disassembly procedure involves 28 steps to remove components such as the swing brake assembly, discs, plates, piston, seals, shaft, gears, bearings, and housing. The assembly procedure involves 17 steps and requires various tools to install components in the reverse order of disassembly while applying lubricant and ensuring proper torque specifications are achieved.
This document provides instructions for removing and installing engine oil filter bases and related components on Caterpillar 3304B and 3306B engines. The procedures describe removing the oil filter, oil filter base, gaskets and O-rings. Instructions are provided for disassembling the oil filter base by removing covers, bolts, springs and plungers. Reassembly and installation steps are also outlined. Tools required are listed for each procedure. Precautions are noted to keep parts clean and contain fluids.
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The document provides instructions for disassembling and assembling the piston pump used for steering on a D250E II Articulated Truck. The disassembly procedure involves removing 21 individual parts from the pump housing. The assembly procedure instructs assembling the 21 parts in the reverse order, applying lubrication and torque specifications as needed. Tools required include various drivers, pliers, and lubricants.
The document provides instructions for disassembling and assembling the governor of an articulated truck. It lists 57 steps to disassemble the front and rear housings of the governor. Tools required include a governor repair fixture, retaining ring pliers, pin punch, clevis driver, and legs to mount the rear housing. Cautions are provided regarding cleaning parts and containing fluids during maintenance.
The document provides instructions for disassembling and assembling a Type I governor used in Caterpillar 3114, 3116, and 3126 engines. It describes 35 steps to disassemble the governor front housing and 19 additional steps to disassemble the rear housing. Various parts are inspected for wear or damage during disassembly. Cleaning and replacement parts are also discussed. Tools required are listed.
The document provides instructions for removing and installing various engine components on a Caterpillar 3408 industrial engine, including the oil cooler, oil filter base, oil bypass valves, engine oil cooler/lines, aftercooler, and turbocharger. The procedures describe removing bolts, hoses, seals, and other parts, cleaning components, applying sealant, and reinstalling parts in reverse order.
The document provides instructions for removing and installing wheel spindles on Caterpillar articulated dump trucks. It describes removing the wheels, bearings, and seals before removing the brake shoes. It then details removing pins and springs to separate the brake shoes from the spider. Reinstallation follows the reverse order. Instructions are also given for disassembling and assembling suspension cylinders.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 993K WHEEL LOADER Z8D
Configuration: 993K Wheel Loader Z8D00001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -KENR8148-13 Publication Date -01/09/2018 Date Updated -05/09/2018
i06750410
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
B 441-0714 Tool As 1
Start By:
a. Remove the cylinder head.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01015263
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Install Tooling (A) and compress the valve springs. Remove valve spring keepers (2) from
valve (1).
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4. 2. Carefully remove Tooling (A) from valve (1).
3. Remove valve rotator (3).
4. Remove outer valve spring (5) and inner valve spring (4) from valve (1).
5. Remove washer (6) and valve (1) from the valve guide.
6. Use Tooling (B) to check the valve springs (spring force). Refer to Specifications, "Cylinder
Head Valves" for additional information on the valve springs.
7. Inspect the valves. Refer to Specifications, "Cylinder Head Valves" for additional
information on the inlet and exhaust valves.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: A small amount of grease can be used to hold the retainer locks in position during
installation.
1. Lubricate the valves with clean engine oil. Install the valves in the cylinder head.
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5. Illustration 2 g01015263
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
2. Install washer (6) on the valve guide.
3. Install inner valve spring (4) and outer valve spring (5) on valve (1).
4. Install valve rotator (3) on valve (1).
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6. 5. Use Tooling (A) to compress inner valve spring (4) and outer valve spring (5). Install valve
spring keepers (2) on valve (1).
The valve spring keepers can be thrown from the valve when the valve
spring compressor is released. Ensure that the valve spring keepers are
properly installed on the valve stem. To help prevent personal injury,
keep away from the front of the valve spring keepers and valve springs
during the installation of the valves.
6. Carefully remove Tooling (A).
End By:
a. Install the cylinder head.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 993K WHEEL LOADER Z8D
Configuration: 993K Wheel Loader Z8D00001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -KENR8148-13 Publication Date -01/09/2018 Date Updated -05/09/2018
i05887270
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A(1)
9U-6895 Valve Guide Driver 1
(1)
Part of 9U-7530 Engine Tool Group
Start By:
a. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/3
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8. Illustration 1 g01073841
1. Remove valve stem seal (1) from valve guide (2).
2. Use Tooling (A) and a hammer to remove the valve guide from the cylinder head.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A(1)
9U-6895 Valve Guide Driver 1
B(1)
9U-6894 Guide Collar 1
C(2)
455-0128 Seal Installer 1
375-2773 Seal Installer 1
(1)
Part of 9U-7530 Engine Tool Group
(2)
Use Seal Installer 455-0128 with Seal 163-2478. Use Seal Installer 375-2773 with Seal 361-3926
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 2 g01073842
1. Lubricate the bores for the valve guides with clean engine oil.
2. Install valve guide (2) in the cylinder head with Tooling (A) and Tooling (B).
Note: Tooling (B) must be used in order to install the valve guide to the correct height.
Height to top of valve guide from cylinder head surface ... 35.00 ± 0.50 mm
(1.378 ± 0.020 inch)
Note: For more information, refer to Specifications, "Cylinder Head Valves".
3. Use Tooling (C) to install valve stem seal (1) on the valve guide.
End By:
a. Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust
Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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10. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 993K WHEEL LOADER Z8D
Configuration: 993K Wheel Loader Z8D00001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -KENR8148-13 Publication Date -01/09/2018 Date Updated -05/09/2018
i04947937
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 166-7441 Valve Seat Extractor Tool Group 1
Start By:
a. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 1 g01145463
1. Use Tooling (A) to remove valve seat insert (1) from the cylinder head.
2. Clean the bores in the cylinder head for the valve seat inserts. Remove any rough areas from
the bores.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B(1)
9U-6898 Valve Seat Driver (Exhaust) 1
9U-6897 Valve Seat Driver (Inlet) 1
(1)
Part of 9U-7530 Engine Tool Group
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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12. Illustration 2 g01079028
1. Lower the temperature of new valve seat insert (1).
2. Use Tooling (B) to install the new valve seat insert in the cylinder head.
Note: Do not machine the prefinished valve seat inserts in order to correct the valve stem
projection. An excessive valve stem projection indicates that the valve seat insert is not
seated or material was not cleaned from the bottom of the counterbore.
End By:
a. Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust
Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Mar 26 07:08:58 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 993K WHEEL LOADER Z8D
Configuration: 993K Wheel Loader Z8D00001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -KENR8148-13 Publication Date -01/09/2018 Date Updated -05/09/2018
i04576124
Engine Oil Filter Base - Remove and Install
SMCS - 1306-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench As 1
B LOCTITE 271 1
Illustration 1 g02733299
1. Disconnect hose assemblies (4). Remove elbow (1) and the O-ring seal.
2. Use Tooling (A) to remove engine oil filters (3).
3. Remove the engine oil filter base (2).
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14. Illustration 2 g02733317
4. Remove studs (5).
Installation Procedure
1. Install the engine oil filter base (2) in the reverse order.
a. Apply Tooling (B) to the threads of studs (5). Tighten to 80 ± 14 N·m (59 ± 10 lb ft).
b. Apply clean engine oil to the oil filter seals prior to installation. Install the engine oil
filters until the oil filter seal contacts the base, then turn the engine oil filters one full
turn.
c. Apply clean engine oil to the bore for elbow (1).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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15. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 993K WHEEL LOADER Z8D
Configuration: 993K Wheel Loader Z8D00001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -KENR8148-13 Publication Date -01/09/2018 Date Updated -05/09/2018
i04577496
Engine Oil Cooler - Remove and Install
SMCS - 1378-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
207-1600(1)
Rubber Lubricant 1
207-1601 Rubber Lubricant 1
(1)
For Use in EAME
Start By:
a. Remove the exhaust cooler (NRS).
1. Refer to Operation and Maintenance Manual, "Coolant - Change" for the proper draining
and filling procedures.
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16. Illustration 1 g02734037
2. Remove flow switch (2) and position harness assembly (3). Discard any cable straps.
3. Remove hose assemblies (1) and spacer assembly (6). Remove tube assembly (4).
4. Remove bypass tube assembly (5) and the O-ring seals.
Illustration 2 g02734100
5. Remove cooler outlet elbow (7) and bypass body (8) from bypass tube (9). Remove the O-
ring seals from bypass tube (9).
Illustration 3 g02734137
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
2/4
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17. 6. Remove bolts (12) and plate (14).
7. Remove and discard gasket (10). Remove springs (11) and remove valve plungers (13) from
bypass body (8).
Illustration 4 g02734200
8. Use two people to remove engine oil cooler assembly (17). The weight of engine oil cooler
assembly (17) is approximately 40 kg (88 lb).
9. Remove elbow assembly (16). Remove bolts (15) and (18). Remove engine oil cooler
assembly (17).
Illustration 5 g02734219
10. Remove tube (19) and discard the gasket.
11. Remove coupling (23) and remove the O-ring seals .
12. Remove bonnets (20) and (22) from oil cooler core (21). Discard the gaskets for the
bonnets.
13. Remove O-ring seals (24) from oil cooler core (21)
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18. Illustration 6 g02734297
View from the left side of the engine with the NRS exhaust cooler removed.
14. Remove tube assembly (28) and remove bonnet (26). Discard the gasket.
15. Remove tube (27) and remove coupling (25) from bonnet (26). Remove the O-ring seals
from coupling (25).
Installation Procedure
1. Install engine oil cooler assembly (17) in the reverse order of removal.
Note: Replace all discarded gaskets and O-ring seals.
a. Apply Tooling (A) to the O-ring seals for couplings (25) and (23).
b. Apply Tooling (A) to O-ring seals (24).
c. Lubricate the bores for bypass tube (9) with the lubricant that is being seals.
d. Tighten cable straps for harness assembly (3) to 120 to 140 N (27 to 31 lb).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Mar 26 07:10:51 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 993K WHEEL LOADER Z8D
Configuration: 993K Wheel Loader Z8D00001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -KENR8148-13 Publication Date -01/09/2018 Date Updated -05/09/2018
i02289189
Engine Oil Pump - Disassemble
SMCS - 1304-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 1P-2320 Puller Assembly 1
Start By:
a. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Illustration 1 g01145905
1. Remove bolt (5), thrust plate (6), and idler gear assembly (7) from shaft assembly (8).
2. Use Tooling (A) and a suitable press in order to remove the bearing from idler gear
assembly (7).
3. Remove shaft assembly (8) from body (4). Remove bolt (1) and washer (2).
4. Use Tooling (A) and Tooling (B) to remove drive gear (3) from body (4). Remove the key
from the pump shaft.
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21. Illustration 2 g01145925
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
5. Remove bolts (9) and separate body (10) from spacer (12) and body (4).
6. Use Tooling (A) and a suitable press in order to remove the bearings from body (10).
7. Remove gears (11). Remove spacer (12).
8. Remove the bearings from spacer (12).
9. Remove shaft assemblies (13).
10. Remove bolts (14) and retainer (15).
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22. 11. Remove spring (16), plunger ring (17), and plunger (18).
12. Use Tooling (A) and a suitable press in order to remove the bearings from body (4).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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23. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 993K WHEEL LOADER Z8D
Configuration: 993K Wheel Loader Z8D00001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -KENR8148-13 Publication Date -01/09/2018 Date Updated -05/09/2018
i02289486
Engine Oil Pump - Assemble
SMCS - 1304-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Illustration 3 g01146265
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
1. Use Tooling (A) to install the bearings in body (4) until the bearings are even with the
outside surface of body (4). Install the bearings so the junctions in the bearings are 30 ± 15
degrees from the center line of the bearing bores and toward the outlet passage in the oil
pump.
2. Install plunger (18), plunger ring (17), and spring (16).
3. Install retainer (15) and bolts (14).
4. Install shaft assemblies (13) into body (4).
5. Use Tooling (A) to install the bearings in spacer (12). Install the bearings in the center of the
bores. Make sure that the oil holes in the bearings are in alignment with the oil holes in the
spacer. Make sure that the junctions in the bearings are in alignment with the cavity in the
spacer.
6. Use Tooling (A) to install the bearings in body (10) until the bearings are 1.52 ± 0.25 mm
(0.060 ± 0.010 inch) from the inside edge of the bearing bores. Install the bearings so the
junctions in the bearings are 30 ± 15 degrees from the center line of the bearing bores, and
toward the outlet passage. The outlet passage has a cavity between the bearing bores.
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27. 7. Install spacer (12). Install gears (11) onto shaft assemblies (13).
8. Install body (10) on spacer (12). Install bolts (9).
Illustration 4 g01145905
9. Install the key into the pump shaft. Install drive gear (3). Install washer (2) and bolt (1).
Tighten bolt (1) to a torque of 55 ± 7 N·m (40 ± 5 lb ft). Install shaft assembly (8) on body
(4).
10. Use Tooling (A) and a suitable press in order to install the bearing in idler gear assembly
(7).
11. Install idler gear assembly (7), thrust plate (6), and bolt (5).
End By:
a. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Install".
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28. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 993K WHEEL LOADER Z8D
Configuration: 993K Wheel Loader Z8D00001-UP (MACHINE) POWERED BY C32 Engine
Disassembly and Assembly
C27 and C32 Engines for Caterpillar Built Machines
Media Number -KENR8148-13 Publication Date -01/09/2018 Date Updated -05/09/2018
i04578502
Engine Oil Pump - Remove and Install
SMCS - 1304-010
Removal Procedure
Start By:
a. Remove the engine oil pan.
Illustration 1 g02734577
1. Remove suction bell assembly (1). Remove tube assemblies (3), (4), and (5).
2. Remove engine oil pump (2).
Installation Procedure
1. Install engine oil pump (2) in the reverse order of removal.
a. Apply fluid that is being sealed to the O-ring seals and bores of tube assemblies (3),
(4), and (5).
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