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Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
© Copyright2015 OSIsoft, LLC
Prabal Acharyya
WW Director, IoT
prabal@osisoft.com
Connected Organizations
Applying advanced cloud-based data science for
operationalized predictive analysis in real-time
© Copyright2015 OSIsoft, LLC
Agenda
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Connected Rig
NuGreen Drilling by
Well Well
Drilling Rig Drilling Rig
Well
SCADA 1 Omron SCADA
PI System PI System
ON-PREMISE
PI System / PI Analytics on Azure
PI Coresight Azure ML PowerBI
PI Integrator for Azure
Azure SQL Database
SCADA 2
PI Cloud Services (Azure) via Connected Services
Collect real-time
and historical data
from the rigs
Create Event
Frames for events
like stick-slip and
cloud-based Power
BI Dashboard for
performance
analysis
1
2
Provide warnings of
non-desirable
events before they
happen to prevent
unplanned
downtime
3
Stick-Slip Prevention
• Rapid changes in drill torque can cause damage to drill bit
• Requires unplanned drill string removal & maintenance
• Live monitoring allows operators to preempt delays
Rate of
Penetration
(ROP)
Stick-slip
(Down)
Allows to store and analyze past
/ present /
future/predicted data
Allows to operationalize R
code as a web-service
Runs predictive analysis every 15 sec to
monitor for stick-slips
Analysis is tied to PI Asset Analytics & Notification Center
Predicts possible stick-slip events
Makes just-in-time changes to the operation
Increases the average ROP
http://tinyurl.com/Maradrill
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Connected Wind Farm
© Copyright2014 OSIsoft, LLC 16
http://tinyurl.com/UC-SF-IOT-UpWind
© Copyright2014 OSIsoft, LLC 17
© Copyright2014 OSIsoft, LLC 18
© Copyright2014 OSIsoft, LLC 19
© Copyright2014 OSIsoft, LLC 20
© Copyright2014 OSIsoft, LLC 21
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Connected Airport
© Copyright2015 OSIsoft, LLC
OSIsoft | Microsoft | Qualcomm
Infrastructure for IoT
for Industrial use-cases
http://youtu.be/vZ8oshylJUg
© Copyright2015 OSIsoft, LLC
24
AllJoyn Devices
Field gateway
IPQ8064 / AP148
(Linux)
Event Hub
PI/AF/EF
Analytics
on IaaS
Azure ML
Power BI for
O365
PowerBI.com
ML API
Custom Code to write predictions
Back to PI 2015 as future data
by OSIsoft
Power
Query
PI
CAST
Connected
Airport
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Connected Facilities & Campuses
Case Study: http://bit.ly/1kcqxAA
Connected
Facilities &
Campuses
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC 27
Fault Detection and Diagnostic
(Predictive Maintenance)
Power BI for O365
Temperature and Energy Prediction
OSIsoft PI Coresight
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
About OSIsoft
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
For over 30 years OSIsoft has:
• Infrastructure for consolidation and centralization of
sensor based data
• Open infrastructure to support best of breed
ecosystems
• Scalability from small deployments to enterprise
deployments
• Infrastructure for change
• Infrastructure for empowering people
+
A Unique and Proven Vision
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
400+
Pulp &
Paper
sites deployed
worldwide
91%
100%
of the Global
Fortune Top 10
Metals &
Mining
companies
37 of 50
of the World’s
Largest
Chemical &
Petro-
Chemical
companies
9 / 10
of the Global
Fortune Top 10
Pharma
companies
Over
1,000
of the world’s
leading
Power &
Utilities
companies
95%
of the Global
Fortune Top 40
Oil & Gas
companies
OSIsoft is trusted by the world’s leading companies
The Power of Data
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
What is the PI System?
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Rolled-up quality data for
supervisors
• Creating islands of systems
• Demanding we connect data, to systems, to people, to actions
• Availability and accessibility of this data is critical
Real-time Operations Data is being created everywhere
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC 36Customer
Use Case
Directly connects to more data
sources than any other
operational data collection system
Customer
Use Case
Customer
Use Case
Pervasive Connectivity
PI Interfaces
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC 37
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
AAI, ABB, ACS, ADACS, AdvaInform, AECL, AIM, Alerton, Alfa, Allen, Alstom, Amersham, Ametek, Andover,
AnnotationArray, Aprol, APT, Arbiter, Areva, ARGA, ARL, ArrayData, AspenTech, Automated, AutoMax,
Automess, BACnet, Bailey, Barber, Basler, Batch, Baytek, Beckman, Beckwith, Bently, BitMask, Bitronics,
Bliss, Bristol, Bruker, Campbell, CANbus, Carrier, Caterpillar, Chessel, Chessell, Chicago, Cincinnati,
CircularBuffer, Cisco, Citect, Cognex, Columbia, Contec, ControlLogix, ControlNet, Controlotron, Cooper,
CSI, Cybectec, Data, DaVinci, Davis, dBase, DDE, Delta, Digital, DLSM, DMC, DMC4, DMC5, DNP, DS,
Dukane, Dynamic, Echelon, ECHO, Electro, Elutions, Emerson, EnergyLine, Enraf,Environmental, EPIC,
ERFDADS, ESC8816, ESCA, Eurotherm, Event, Field, Fischer-Porter, Fisher, Fisher-Rosemount, FLS,
Fluke, Forney, Forry, Forte, Foxboro, Freelance, Fuji, GE, GE/Harris, GE/Multilin, GEM, Generic, Gensym,
Geomation, GSE, Harmony, HART, Hartmann, Hathaway, Hitachi, Honeywell, Hsiang, HTML, Hunter, Husky,
Hyprotech,IBM, ICCP, IEC, IFS, Impact, Inductive, InStep, Intellution, Invensys, IP, Itron, Johnson, Jova, K,
Kajaani, Kaye, L, LabVantage, LabWare, Land, Landis, Leco, Leeds, MAX, Maximo, Measurex, Message,
Metso, Micro, Microsoft, Microtrac, Mitsubishi, Modbus, Modcomp, Modicon, Moore, Motherwell, Motorola,
National, NDC, Neles, Nexus, Nulec, Omni, Omron, OPC, Open, Opto22, Oregon, ORSI, PacketCapture,
Parr, Perkin, Philips, PI, Ping, Power, PowerCom, Profibus, PSE, Qualitrol, Queue, Quindar, Real, Relational,
Reliance, Reliatronics, Rockwell, Rosemont, Sartorius, SATEC, Scanivalve, Schlumberger/SEME,
Schneider, Scientech, SecondWind, SEL, Sequencia, Serck, Shell, Siemens, Simca, SIMRAD/Albatross,
SISCO, SNC-Lavalin, SNMP, SOCCS, SOLAR, Spectrum, SQ-D/Telemecanique, SquareD, Supervisory,
Suzlon, Syslog, Taylor, TCP, Teledyne, Telegyr, Telog, Telvent, Thermoteknix, TimestampClamping, Toshiba,
Trane, Triconex, Universal, VAREC, Vestas, VG-Instruments, VIM, Vitria, Weigh-Tronix, Weschler,
Westinghouse, Westronic, WinLinx, WMI, Wonderware, Woodward, XML, Yokogawa, ZIV…
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
SCADA 1
LIMS
CBM
Instrument
ERP
Asset
Reliability
PLC2
PLC1
IPC 1
IPC 2
CAPA
Instrument
SCADA 2
Controller EMS
Learning Mgmt.
Planning and
Scheduling
Traditional
Strategy
PAT 1
PAT 2
Historian
Silos to Standards / Complexity to Simplicity
Excel
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
SCADA 1
Instrument
PLC2
PLC1
IPC 1
IPC 2
Instrument
SCADA 2
Controllers
PAT 1
PAT 2
LIMS
ERP
Asset Reliability
Learning Mgmt.
Collect
Enhance
Deliver
Silos to Standards / Complexity to Simplicity
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Enterprise
Infrastructure
An Infrastructure Connects the Enterprise
QualitySafety &
Security
Energy
Utilization
Process
Efficiency
Regulatory
Performance
Asset Health
Assets Assets Assets Assets Assets Assets
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Infrastructure context joins Enterprise data
OT IT
Infrastructure
ERP PLM
Esri
SCADA MES
HMI
UserInterfaces
UserInterfaces
Operational
Intelligence
Business
Intelligence
Relat.
DB
Big
Data
Unstr.
DB
Data/Asset
Data/Asset
SCADA
PLC
LIMS
PI Data
Arch.
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Data Science &
Predictive Insights
with OSIsoft PI
© Copyright2015 OSIsoft, LLC
Operational
Intelligence
Real time
Insight
Customer
PI Data
PI Data
Historical
Insight
Predictive
Insights
PI 2015
Future Data
© Copyright2014 OSIsoft, LLC
PI Asset-based Analytics - Future Data Support
• Use future data as analysis input
• Trigger analysis as future events become current*
45
© Copyright2014 OSIsoft, LLC 46
© Copyright2014 OSIsoft, LLC 47
© Copyright2014 OSIsoft, LLC 48
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
PIIntegrator
(Future)
OData
ODBC
Azure Data
Factory
(ADF)
SQL Azure
PI RDBMS
Interface
PI 2015
Future Data
© Copyright2014 OSIsoft, LLC 50
https://customers.microsoft.com/Pages
/CustomerStory.aspx?recid=20391
Case Study
Azure Service Fabric and OSIsoft
http://azure.microsoft.com/en-
us/documentation/videos/service-fabric-
overview-with-osisoft/
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Thank You
51
Prabal Acharyya
WW Director, IoT
prabal@osisoft.com

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Data Science for IOT - Prabal Acharyya, OSIsoft Internet of Things World SF 2015

  • 1. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC © Copyright2015 OSIsoft, LLC Prabal Acharyya WW Director, IoT prabal@osisoft.com Connected Organizations Applying advanced cloud-based data science for operationalized predictive analysis in real-time
  • 3. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC Connected Rig
  • 4.
  • 5. NuGreen Drilling by Well Well Drilling Rig Drilling Rig Well SCADA 1 Omron SCADA PI System PI System ON-PREMISE PI System / PI Analytics on Azure PI Coresight Azure ML PowerBI PI Integrator for Azure Azure SQL Database SCADA 2 PI Cloud Services (Azure) via Connected Services Collect real-time and historical data from the rigs Create Event Frames for events like stick-slip and cloud-based Power BI Dashboard for performance analysis 1 2 Provide warnings of non-desirable events before they happen to prevent unplanned downtime 3
  • 6. Stick-Slip Prevention • Rapid changes in drill torque can cause damage to drill bit • Requires unplanned drill string removal & maintenance • Live monitoring allows operators to preempt delays Rate of Penetration (ROP) Stick-slip (Down)
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12. Allows to store and analyze past / present / future/predicted data Allows to operationalize R code as a web-service Runs predictive analysis every 15 sec to monitor for stick-slips Analysis is tied to PI Asset Analytics & Notification Center Predicts possible stick-slip events Makes just-in-time changes to the operation Increases the average ROP
  • 14.
  • 15. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC Connected Wind Farm
  • 16. © Copyright2014 OSIsoft, LLC 16 http://tinyurl.com/UC-SF-IOT-UpWind
  • 22. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC Connected Airport
  • 23. © Copyright2015 OSIsoft, LLC OSIsoft | Microsoft | Qualcomm Infrastructure for IoT for Industrial use-cases http://youtu.be/vZ8oshylJUg
  • 24. © Copyright2015 OSIsoft, LLC 24 AllJoyn Devices Field gateway IPQ8064 / AP148 (Linux) Event Hub PI/AF/EF Analytics on IaaS Azure ML Power BI for O365 PowerBI.com ML API Custom Code to write predictions Back to PI 2015 as future data by OSIsoft Power Query PI CAST Connected Airport
  • 25. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC Connected Facilities & Campuses
  • 27. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC 27
  • 28. Fault Detection and Diagnostic (Predictive Maintenance) Power BI for O365
  • 29. Temperature and Energy Prediction OSIsoft PI Coresight
  • 30. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC About OSIsoft
  • 31. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC For over 30 years OSIsoft has: • Infrastructure for consolidation and centralization of sensor based data • Open infrastructure to support best of breed ecosystems • Scalability from small deployments to enterprise deployments • Infrastructure for change • Infrastructure for empowering people + A Unique and Proven Vision
  • 32. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC 400+ Pulp & Paper sites deployed worldwide 91% 100% of the Global Fortune Top 10 Metals & Mining companies 37 of 50 of the World’s Largest Chemical & Petro- Chemical companies 9 / 10 of the Global Fortune Top 10 Pharma companies Over 1,000 of the world’s leading Power & Utilities companies 95% of the Global Fortune Top 40 Oil & Gas companies OSIsoft is trusted by the world’s leading companies
  • 33. The Power of Data
  • 34. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC What is the PI System?
  • 35. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC Rolled-up quality data for supervisors • Creating islands of systems • Demanding we connect data, to systems, to people, to actions • Availability and accessibility of this data is critical Real-time Operations Data is being created everywhere
  • 36. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC 36Customer Use Case Directly connects to more data sources than any other operational data collection system Customer Use Case Customer Use Case Pervasive Connectivity PI Interfaces
  • 37. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC 37
  • 38. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC AAI, ABB, ACS, ADACS, AdvaInform, AECL, AIM, Alerton, Alfa, Allen, Alstom, Amersham, Ametek, Andover, AnnotationArray, Aprol, APT, Arbiter, Areva, ARGA, ARL, ArrayData, AspenTech, Automated, AutoMax, Automess, BACnet, Bailey, Barber, Basler, Batch, Baytek, Beckman, Beckwith, Bently, BitMask, Bitronics, Bliss, Bristol, Bruker, Campbell, CANbus, Carrier, Caterpillar, Chessel, Chessell, Chicago, Cincinnati, CircularBuffer, Cisco, Citect, Cognex, Columbia, Contec, ControlLogix, ControlNet, Controlotron, Cooper, CSI, Cybectec, Data, DaVinci, Davis, dBase, DDE, Delta, Digital, DLSM, DMC, DMC4, DMC5, DNP, DS, Dukane, Dynamic, Echelon, ECHO, Electro, Elutions, Emerson, EnergyLine, Enraf,Environmental, EPIC, ERFDADS, ESC8816, ESCA, Eurotherm, Event, Field, Fischer-Porter, Fisher, Fisher-Rosemount, FLS, Fluke, Forney, Forry, Forte, Foxboro, Freelance, Fuji, GE, GE/Harris, GE/Multilin, GEM, Generic, Gensym, Geomation, GSE, Harmony, HART, Hartmann, Hathaway, Hitachi, Honeywell, Hsiang, HTML, Hunter, Husky, Hyprotech,IBM, ICCP, IEC, IFS, Impact, Inductive, InStep, Intellution, Invensys, IP, Itron, Johnson, Jova, K, Kajaani, Kaye, L, LabVantage, LabWare, Land, Landis, Leco, Leeds, MAX, Maximo, Measurex, Message, Metso, Micro, Microsoft, Microtrac, Mitsubishi, Modbus, Modcomp, Modicon, Moore, Motherwell, Motorola, National, NDC, Neles, Nexus, Nulec, Omni, Omron, OPC, Open, Opto22, Oregon, ORSI, PacketCapture, Parr, Perkin, Philips, PI, Ping, Power, PowerCom, Profibus, PSE, Qualitrol, Queue, Quindar, Real, Relational, Reliance, Reliatronics, Rockwell, Rosemont, Sartorius, SATEC, Scanivalve, Schlumberger/SEME, Schneider, Scientech, SecondWind, SEL, Sequencia, Serck, Shell, Siemens, Simca, SIMRAD/Albatross, SISCO, SNC-Lavalin, SNMP, SOCCS, SOLAR, Spectrum, SQ-D/Telemecanique, SquareD, Supervisory, Suzlon, Syslog, Taylor, TCP, Teledyne, Telegyr, Telog, Telvent, Thermoteknix, TimestampClamping, Toshiba, Trane, Triconex, Universal, VAREC, Vestas, VG-Instruments, VIM, Vitria, Weigh-Tronix, Weschler, Westinghouse, Westronic, WinLinx, WMI, Wonderware, Woodward, XML, Yokogawa, ZIV…
  • 39. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC SCADA 1 LIMS CBM Instrument ERP Asset Reliability PLC2 PLC1 IPC 1 IPC 2 CAPA Instrument SCADA 2 Controller EMS Learning Mgmt. Planning and Scheduling Traditional Strategy PAT 1 PAT 2 Historian Silos to Standards / Complexity to Simplicity Excel
  • 40. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC SCADA 1 Instrument PLC2 PLC1 IPC 1 IPC 2 Instrument SCADA 2 Controllers PAT 1 PAT 2 LIMS ERP Asset Reliability Learning Mgmt. Collect Enhance Deliver Silos to Standards / Complexity to Simplicity
  • 41. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC Enterprise Infrastructure An Infrastructure Connects the Enterprise QualitySafety & Security Energy Utilization Process Efficiency Regulatory Performance Asset Health Assets Assets Assets Assets Assets Assets
  • 42. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC Infrastructure context joins Enterprise data OT IT Infrastructure ERP PLM Esri SCADA MES HMI UserInterfaces UserInterfaces Operational Intelligence Business Intelligence Relat. DB Big Data Unstr. DB Data/Asset Data/Asset SCADA PLC LIMS PI Data Arch.
  • 43. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC Data Science & Predictive Insights with OSIsoft PI
  • 44. © Copyright2015 OSIsoft, LLC Operational Intelligence Real time Insight Customer PI Data PI Data Historical Insight Predictive Insights PI 2015 Future Data
  • 45. © Copyright2014 OSIsoft, LLC PI Asset-based Analytics - Future Data Support • Use future data as analysis input • Trigger analysis as future events become current* 45
  • 49. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC PIIntegrator (Future) OData ODBC Azure Data Factory (ADF) SQL Azure PI RDBMS Interface PI 2015 Future Data
  • 50. © Copyright2014 OSIsoft, LLC 50 https://customers.microsoft.com/Pages /CustomerStory.aspx?recid=20391 Case Study Azure Service Fabric and OSIsoft http://azure.microsoft.com/en- us/documentation/videos/service-fabric- overview-with-osisoft/
  • 51. Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC Thank You 51 Prabal Acharyya WW Director, IoT prabal@osisoft.com