The document provides instructions for disassembling and assembling the steering clutch and brake of a D6N track-type tractor. It describes removing the final drive, steering clutch, and brake as separate components. It then details each step to disassemble the steering clutch and brake parts and housing. The corresponding assembly instructions are also provided, with notes on cleaning parts and installing components in reverse order of disassembly.
Disassemble and Assemble D6N Tractor Steering Clutch and Brake
1. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6N TRACK-TYPE TRACTOR ALR
Configuration: D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
D6N Track-Type Tractor Power Train
Media Number -RENR5267-00 Publication Date -01/04/2003 Date Updated -20/05/2003
i01866709
Final Drive, Steering Clutch, and Brakes - Separate
SMCS - 4050-076; 4100-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
Start By:
A. Remove the final drive, the steering clutch, and the brake from the machine. Refer to
Disassembly and Assembly, "Final Drive, Steering Clutch, and Brake - Remove".
Illustration 1 g00951584
1. Attach Tooling (A) and a suitable lifting device to the steering clutches and brakes (1) .
1/2
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
2. 2. Remove bolts (2) .
Illustration 2 g00951585
3. Remove steering clutches and brakes (1) from the final drive. The weight of steering
clutches and brakes (1) is approximately 181 kg (400 lb).
4. Remove O-ring seal (3) from steering clutches and brakes (1) .
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 18 11:03:07 UTC+0800 2021
2/2
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6N TRACK-TYPE TRACTOR ALR
Configuration: D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
D6N Track-Type Tractor Power Train
Media Number -RENR5267-00 Publication Date -01/04/2003 Date Updated -20/05/2003
i01917626
Steering Clutch and Brake - Disassemble
SMCS - 4100-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
Start By:
A. Separate the final drive, the steering clutch, and the brake. Refer to Disassembly and
Assembly, "Final Drive, Steering Clutch, and Brake - Separate".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
1/8
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Illustration 4 g00952260
4. Remove clutch plates (5) and friction discs (6) from hub assembly (7) .
Illustration 5 g00952261
5. Remove piston (8) and sleeve bearing (9) from hub assembly (7) .
Illustration 6 g00952262
6. Remove seals (10) and (11) from piston (8) .
3/8
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Illustration 7 g00952507
7. Turn over the hub and brake assembly. The weight of the hub and brake assembly is
approximately 127 kg (280 lb).
8. Remove ring (12) from hub assembly (7) .
Illustration 8 g00952508
9. Attach Tooling (A) and a suitable lifting device to housing (13). Remove the brake
assembly from hub assembly (7). The weight of the brake assembly is approximately 86 kg
(190 lb).
4/8
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Illustration 9 g00952511
10. Remove bearing (14) from housing (13) .
Illustration 10 g00952514
11. Remove rings (15) and bearing (16) from hub assembly (7) .
Personal injury can result from parts under high spring pressure.
Spring force can cause parts to come off suddenly. Contact your
Caterpillar dealer for disassembly instructions before removing any
parts.
5/8
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Illustration 11 g00952516
Note: Make sure that you remove bolts (17) before you remove bolts (19). Bolts (19) hold a
spring that is under compression.
12. Remove bolts (17) and plate (18) from housing (13) .
Illustration 12 g00952523
13. Remove brake plates (20) and friction discs (21) from the housing.
Personal injury can result from parts under high spring pressure.
Spring force can cause parts to come off suddenly. Contact your
Caterpillar dealer for disassembly instructions before removing any
parts.
6/8
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Illustration 13 g00952533
Note: Make sure that you slowly loosen and evenly loosen bolts (19) .
14. Remove bolts (19) and manifold assembly (22) from housing (13) .
Illustration 14 g00952535
15. Remove seals (23) and (24) from manifold assembly (22) .
Illustration 15 g00952538
7/8
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. 16. Remove piston (25) from housing (13) .
Illustration 16 g00952539
17. Remove springs (26) from housing (13) .
Note: Note the direction of spring (26) before removing.
18. Remove O-ring seals (27) and (28) .
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 18 11:04:04 UTC+0800 2021
8/8
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6N TRACK-TYPE TRACTOR ALR
Configuration: D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
D6N Track-Type Tractor Power Train
Media Number -RENR5267-00 Publication Date -01/04/2003 Date Updated -20/05/2003
i01917627
Steering Clutch and Brake - Assemble
SMCS - 4100-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
B 1P-0510 Driver Gp 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Illustration 1 g00952539
1/8
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. 1. Install springs (26) into housing (13) .
2. Install O-ring seals (27) and (28) .
Illustration 2 g00952538
3. Position piston (25) into housing (13) .
Illustration 3 g00952535
4. Install seals (23) and (24) on manifold assembly (22). Put clean oil on the lip of the seals.
2/8
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Illustration 4 g00952533
5. Align the oil holes in manifold assembly (22) with the holes in housing (13). Install
manifold assembly (22) and bolts (19) .
Illustration 5 g00952514
6. Raise the temperature of bearing (16) and install bearing (16) onto hub assembly (7).
Bearing (16) must be seated squarely on the hub assembly after bearing (16) has cooled.
7. Install rings (15) onto hub assembly (7) .
3/8
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Illustration 6 g00952511
8. Install bearing (14) into housing (13) .
Illustration 7 g00952588
9. Attach Tooling (A) and a suitable lifting device to housing (13) and lower the housing into
position on hub assembly (7) .
Illustration 8 g00952507
10. Install ring (12) onto hub assembly (7) .
4/8
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Illustration 9 g00952592
11. Start with a plate and install brake plates (20) and friction discs (21). Alternate brake plates
(20) and friction discs (21) .
Illustration 10 g00952627
12. Install plate (18) and bolts (17) onto housing (13) .
Illustration 11 g00952629
5/8
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. 13. Install sleeve bearing (9) into hub assembly (7) .
Illustration 12 g00952262
Illustration 13 g00952631
14. Install seals (10) and (11) into piston (8) .
15. Put clean oil on the seals and install piston (8) into hub assembly (7) .
6/8
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Illustration 17 g00952255
18. Install sleeve bearing (3) into plate (2) .
19. Position plate (2) onto the housing and install bolts (1) .
End By: Connect the final drive, the steering clutch, and the brake. Refer to Disassembly and
Assembly, "Final Drive, Steering Clutch, and Brake - Connect".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 18 11:05:01 UTC+0800 2021
8/8
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6N TRACK-TYPE TRACTOR ALR
Configuration: D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
D6N Track-Type Tractor Power Train
Media Number -RENR5267-00 Publication Date -01/04/2003 Date Updated -20/05/2003
i01867193
Final Drive, Steering Clutch, and Brakes - Connect
SMCS - 4050-077; 4100-077
Connection Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
Illustration 1 g00951585
Note: Check the O-ring seal for wear or damage. Replace the O-ring seal, if necessary.
1. Install O-ring seal (3) onto steering clutches and brakes (1) .
2. Position steering clutches and brakes (1) onto the final drive. The weight of steering
clutches and brakes (1) is approximately 181 kg (400 lb).
1/2
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Illustration 2 g00951584
3. Install bolts (2) .
4. Remove Tooling (A) and the lifting device from steering clutches and brake (1) .
End By: Install the final drive, the steering clutch, and the brake. Refer to Disassembly and
Assembly, "Final Drive, Steering Clutch, and Brakes - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 18 11:05:58 UTC+0800 2021
2/2
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6N TRACK-TYPE TRACTOR ALR
Configuration: D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
D6N Track-Type Tractor Power Train
Media Number -RENR5267-00 Publication Date -01/04/2003 Date Updated -20/05/2003
i01896607
Final Drive, Steering Clutch and Brake - Install
SMCS - 4050-012; 4100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8T-3207 Lifting Bracket 1
5P-8622 Shackle 1
9S-9076 Spacer 1
7X-2557 Bolt 2
Illustration 1 g00986745
1/4
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. 1. Install O-ring seals (7) .
Illustration 2 g00956633
2. Adjust bracket (1) until Dimension (X) is equal to 55 mm (2.0 inch).
Illustration 3 g00986693
3. Attach Tooling (A) and a suitable lifting device to final drive (3) .
2/4
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Illustration 4 g00986696
4. Position final drive (3). The weight of final drive (3) is approximately 590 kg (1300 lb).
Illustration 5 g00986695
5. Install bolts (5) .
Illustration 6 g00986694
6. Install bolts (4) .
7. Remove Tooling (A) .
3/4
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
24. Illustration 7 g00986692
8. Install bolts (2) .
End By:
a. Install the axle. Refer to Disassembly and Assembly, "Axle - Install".
b. Connect the track. Refer to Disassembly and Assembly, "Track - Connect".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 18 11:06:55 UTC+0800 2021
4/4
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6N TRACK-TYPE TRACTOR ALR
Configuration: D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
D6N Track-Type Tractor Power Train
Media Number -RENR5267-00 Publication Date -01/04/2003 Date Updated -20/05/2003
i07005964
Final Drive Planetary Carrier (In Chassis) - Remove
SMCS - 4092-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
123-4370 Stud Puller 3
6V-7742 Full Nut 3
B 138-7574 Link Bracket 1
C
143-5455 Lifting Bracket 1
189-0411 Shackle As 1
D 1P-0074 Slide Hammer Puller Gp 1
Start By:
a. Remove the outer axle shafts. Refer to Disassembly and Assembly, "Axle Shaft - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/4
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
26. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the oil from the final drive into a suitable container for storage or disposal. Refer to
Operation and Maintenance, "Final Drive Oil - Change".
Illustration 1 g00978910
2. Remove bolts (1). Block sprocket segment (2) with suitable cribbing.
Illustration 2 g00978911
3. Install Tooling (A). Remove bolts (3). Slide final drive planetary carrier (4) to the end of
Tooling (A).
2/4
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
27. Illustration 3 g00978912
4. Attach Tooling (B) and a suitable lifting device to final drive planetary carrier (4). Apply
tension.
5. Remove the nuts from Tooling (A) and remove final drive planetary carrier (4). The weight
of final drive planetary carrier (4) is approximately 100 kg (220 lb). Remove the O-ring seal
from final drive planetary carrier (4).
Illustration 4 g00978913
6. Remove bolts (5) and retainer (6).
Illustration 5 g00978914
3/4
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
28. 7. Use Tooling (C) to remove ring gear (7). The weight of ring gear (7) is approximately 41 kg
(90 lb).
Illustration 6 g00978916
8. Use Tooling (D) (not shown) to remove seal (9).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 18 11:07:52 UTC+0800 2021
4/4
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
29. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6N TRACK-TYPE TRACTOR ALR
Configuration: D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
D6N Track-Type Tractor Power Train
Media Number -RENR5267-00 Publication Date -01/04/2003 Date Updated -20/05/2003
i07011911
Final Drive Planetary Carrier (In Chassis) - Install
SMCS - 4092-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
123-4370 Stud Puller 3
6V-7742 Full Nut 3
B 138-7574 Link Bracket 1
C
143-5455 Lifting Bracket 1
189-0411 Shackle As 1
E 1P-0520 Driver Gp 1
1/4
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
30. Illustration 1 g00978916
Illustration 2 g06196181
1. Use Tooling (E) (not shown) to install seal (9) to Dimension (X). Dimension (X) is
9 ± 0.25 mm (0.3543 ± 0.0098 inch).
Illustration 3 g00978914
2/4
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
31. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
32. 2. Use Tooling (C) to install ring gear (7). The weight of ring gear (7) is approximately 41 kg
(90 lb).
Illustration 4 g00978913
3. Install retainer (6) and bolts (5). Tighten bolts (5) to a torque of 122 ± 20 N·m
(90 ± 15 lb ft).
Illustration 5 g00978912
4. Install the O-ring seal on final drive planetary carrier (4).
5. Install Tooling (B) on final drive planetary carrier (4).
6. Use Tooling (B) to position final drive planetary carrier (4) on Tooling (A). Install the nuts
on Tooling (A). The weight of final drive planetary carrier (4) is approximately 100 kg
(220 lb). Remove Tooling (B).
3/4
D6N XL, FTC, LGP TRACK-TYPE TRACTOR ALR00001-UP (MACHINE) POWE...
2021/11/18
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...