BIDADI HF LINE

We may encounter many defeats
but we must not be defeated.
Maya Angelou
Navneet Bhattad
Intern

 BP HF LINE
 SKU ANALYSIS
 ABNORMALITIES
 EQUIPMEN WISE – GAUGES CLTI
 LUBRICATION CLTI
Topics Of Discussion

LIST OF SKU’S
MAAZA 600ML
MAAZA 400ML
MAAZA 750ML
MAAZA 1500ML
MMPO 250ML
MMMANGO 250ML
MMAP 250ML
MMMF 250ML

MAAZA 600ml
Lack of infeed SM2 Octopus SM1 Lack of product filler
% OF SLE LOSS 15.23809524 4.285714286 3.333333333 1.785714286 1.547619048 0.238095238
0
2
4
6
8
10
12
14
16
% OF SLE LOSS

MAAZA 600ml
lack of preform
preform jam- nested
preform
water level low
preform feed unit-silo
empty
bottle jam
% of SLE LOSS-LACK OF INFEED 6.666666667 7.142857143 0.476190476 0.357142857 0.106382979
0
1
2
3
4
5
6
7
8
% of SLE LOSS-LACK OF INFEED

MAAZA 600ml
cutting deviation too high
register mark sensor
problem
infeed worm problem sleeve jam
% OF SLE LOSS-SM2 2.380952381 1.19047619 0.595238095 0.119047619
0
0.5
1
1.5
2
2.5
% OF SLE LOSS-SM2

MAAZA 600ml
zig zag unit cutting deviation too high
% OF SLE LOSS-SM1 1.19047619 0.595238095
0
0.2
0.4
0.6
0.8
1
1.2
1.4
% OF SLE LOSS-SM1

MAAZA 600ml
bottle twist at the beginning of the star wheel Checkmat problem
filler 2 0.476190476
0
0.5
1
1.5
2
2.5
% OF SLE LOSS - Filler

MAAZA 400ml
Lack of infeed Backup
SLE LOSS % 6.111111111 23.88888889
0
5
10
15
20
25
30
SLE LOSS %

wedging lack of preform
% OF SLE LOSS DUE TO LACK OF INFEED 3.333333333 2.777777778
0
0.5
1
1.5
2
2.5
3
3.5
% OF SLE LOSS DUE TO LACK OF INFEED
MAAZA 400ml

MAAZA 400ml
date coding problem palletizer - guide adjustment
% OF SLE LOSS DUE TO BACKUP 8.333333333 15.55555556
0
2
4
6
8
10
12
14
16
18
% OF SLE LOSS DUE TO BACKUP

MAAZA 750ml
0
2
4
6
8
10
12
14
16
% OF SLE LOSS
% OF SLE LOSS

MAAZA 750ml
0
1
2
3
4
5
6
7
8
wedging mold no.2 and
mold no.17
stretch rod
problem
air conveyor
cylinder (inside
m/c)
preform jam tempering unit oil
leakage
operator and klc
have gone for tea
% OF SLE LOSS due to Lack Of Infeed

MAAZA 750ml
Capping unit: bolt loose lack of water pressure - rinser Rinser servo drive problem
% OF SLE LOSS due to Filler 4.696969697 2.727272727 6.060606061
0
1
2
3
4
5
6
7
% OF SLE LOSS due to Filler

MAAZA 750ml
cutting deviation highin SM1 &
SM2
change over SM1 sleeve jam
% OF SLE LOSS due to Sleevmatic 3.939393939 8.181818182 0.303030303
0
1
2
3
4
5
6
7
8
9
% OF SLE LOSS due to Sleevmatic

MAAZA 1500ml
Lack of infeed lack of product filler Variopac Sleevmatic
% OF SLE LOSS 7.619047619 8.214285714 12.97619048 20.95238095 4.880952381
0
5
10
15
20
25
% OF SLE LOSS

MAAZA 1500ml
cooling heating media
malfunction
preform elevator jam
cavity no.2 , exhaust valve
- plunger replaced
stopped by krones engg
for temperature setting
% OF SLE LOSS due to Lack Of Infeed 0.714285714 0.952380952 4.047619048 1.904761905
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5

MAAZA 1500ml
glycol temperature high checkmat problem
lack of water pressure -
rinser
brimful adjustment
% OF SLE LOSS due to Filler 8.095238095 0.714285714 2.142857143 2.023809524
0
1
2
3
4
5
6
7
8
9
% OF SLE LOSS due to Filler

MAAZA 1500ml
infeed sprocket fixing compensation belt not running
film wrapping section module
fault
% OF SLE LOSS due to variopac 1.547619048 2.142857143 17.26190476
0
2
4
6
8
10
12
14
16
18
20
% OF SLE LOSS due to variopac

MAAZA 1500ml
SM1 & SM2 - sleeve jam SM1 cutting deviation too high
% OF SLE LOSS due to sleevmatic 4.166666667 0.714285714
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
% OF SLE LOSS due to sleevmatic

MMPO 250ml
Filler Lack of infeed Lack of product tilt conveyor jam Sleevmatic
SLE LOSS % 2.272727273 11.66666667 4.242424242 0.606060606 18.03030303
0
2
4
6
8
10
12
14
16
18
20
SLE LOSS %

MMPO 250ml
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
wedging compensation
pad bolt of mold
no.24 broken
lack of preform infeed rail
misaligned
pressure reduced preform jam

MMPO 250ml
checkmat problem shaft jam twisted closure
% OF SLE LOSS DUE TO FILLER 1.818181818 0.303030303 0.151515152
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
2
% OF SLE LOSS DUE TO FILLER

MMPO 250ml
Safety device malfunction in SM1 SM1- cutting deviation high leeve tear in zig zag unit SM2
% OF SLE LOSS DUE TO Sleevmatic 2.727272727 13.48484848 1.818181818
0
2
4
6
8
10
12
14
16
% OF SLE LOSS DUE TO Sleevmatic

MMMANGO 250ml
Conveyor Lack of infeed Filler Auditor Palletizer SM1
% of SLE loss 8.777777778 6.888888889 6.777777778 6.444444444 4.111111111 2.888888889
0
1
2
3
4
5
6
7
8
9
10
% of SLE loss

MMMANGO 250ml
wedging preform jam lack of preforms at infeed
preform quantity reduced in
hopper
% of SLE loss 4.777777778 1.111111111 0.777777778 0.222222222
0
1
2
3
4
5
6
% of SLE loss- Lack of Infeed

MMMANGO 250ml
checkmat problem twisted closure
rejection sensor
malfunction
safety device
malfucntion
shaft jam
% of SLE loss 2.777777778 0.666666667 0.555555556 0.333333333 0.222222222
0
0.5
1
1.5
2
2.5
3
% of time loss--filler

MMMANGO 250ml
Cutting deviation too high Multireel Change Sleeve jam
% of SLE loss- SM1 1.888888889 0.555555556 0.444444444
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
2
% of SLE loss- SM1

MMMANGO 250ml
pusher rod damage guide thread damage pack turner problem
palletizer 2.888888889 0.777777778 0.444444444
0
0.5
1
1.5
2
2.5
3
3.5
% OF SLE LOSS - PALLETIZER

MMAP 250ml
lack of infeed lack of product SM2 filler
% OF SLE LOSS 16.11111111 8.611111111 10.27777778 18.33333333
0
2
4
6
8
10
12
14
16
18
20
% OF SLE LOSS

MMAP 250ml
pasteurizer stopped by amit Lack of product
line stopped due to qualty
people
% OF SLE LOSS DUE TO LACK OF PRODUCT 4.166666667 2.5 1.944444444
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
% OF SLE LOSS DUE TO LACK OF PRODUCT

MMAP 250ml
wedging preform jam
% OF SLE LOSS DUE TO LACK OF INFEED 14.44444444 1.666666667
0
2
4
6
8
10
12
14
16

MMAP 250ml
inkjet problem
% OF SLE LOSS DUE TO SM2 10.27777778
0
2
4
6
8
10
12
% OF SLE LOSS DUE TO SM2

MMAP 250ml
Filler- Checkmat problem
Filler- water pressure in rinser
reduced
Filler- Capping unit - Copper bearing
damaged
% OF SLE LOSS DUE TO FILLER 2.222222222 1.944444444 14.16666667
0
2
4
6
8
10
12
14
16
% OF SLE LOSS DUE TO FILLER

MMMF 250ml
Filler Lack of infeed Backup cleaning
SLE LOSS % 12.85714286 6.666666667 1.19047619 9.285714286
0
2
4
6
8
10
12
14
SLE LOSS %

MMMF 250ml
Checkmat problem UV radiator not ready stopper feed not ready
SLE LOSS % DUE TO FILLER 11.9047619 0.476190476 0.476190476
0
2
4
6
8
10
12
14
SLE LOSS % DUE TO FILLER

MMMF 250ml
preform jam wedging lack of preform
chiller unit cold water - level
low
SLE LOSS % DUE TO LACK OF INFEED 3 21 2 2
0
5
10
15
20
25
SLE LOSS % DUE TO LACK OF INFEED

ABNORMALITIES – BLOW MOLD
S.NO Abnormality
Name of
Operator Solution Priority
1
Preform dumper door vibrating as a result when the preforms are
dumped into the hopper , the dumper stops in between Navneen Welding has to be done High
2 Bottle discharge guide - cylinder choked Navneen
cylinder and guide
change
Mediu
m
3 Preform infeed air gauge not working Navneen Replace gauge low
4 Inspection window lock broken Navneen provide lock low
5 Floor chipped off - during change over it is difficult to move the molds Navneen Repair the floor low
6
Preform jam in preform elevator is difficult to resolve as there is no
ladder Navneen Provide ladder
Mediu
m
7 preform checkmat - Preform infeed sensor damaged Navneen Replace sensor
Mediu
m
8
Preform radiator - water leakage as a result cooling is not happening
properly so there is a change in shape of bottle Navneen
Change pipe and repair
radiator high
9 floor chipped off - during change over it is difficult to move the molds
Vishwanath
& Parmesh Replace the valve High
10 Base mold - air hose, air connectors damage
Vishwanath
& Parmesh
Replace with 15nos.
Each High

11
400ml & 600ml mold's oil connectors not
fixing properly
Vishwanath &
Parmesh Replace the connectors for all molds Medium
12 Preform elevator guard thread damaged
Vishwanath &
Parmesh Replace the thread low
13 Preform return pipe damaged
Vishwanath &
Parmesh Provide new pipe Medium
14 Backup discharge sensor malfunction
Vishwanath &
Parmesh Replace the sensor Medium
15 Backup rejection sensor malfunction
Vishwanath &
Parmesh Replace the sensor Medium
16
Mold temperature sensor malfunction
(RTD)
Vishwanath &
Parmesh Replace the sensor High
17
Preform infeed rail (after checkmat)
damaged
Vishwanath &
Parmesh Replace the infeed rail Medium

ABNORMALITIES - FILLER
S.NO Abnormality Name of Operator Solution Priority
1 Rinsing unit - AOH DUE Ramesh Do the OH High
2 Filling valve(Product) leakage Ramesh Service required Medium
3 Grease gun not there Ramesh Provide grease gun High
4 Closure stopper valve not working properly Ramesh Replace the valve high
5 Q200 valve - air circulation not happening properly Ramesh Replace the valve Medium
6 Q365 valve - change cascade as there is caustic and water leakage Ramesh Replace cascade Medium
7 checkmat - Rejection of bottles not happening properly Ramesh Service required High
8 Rinser oil lubrication not showing properly Pradeep Replace the display High
9 Filling not happening properly Pradeep Load cell callibration Medium
10 Brimful issue Pradeep Adjust the parameters High
11 Closure bearing damaged Pradeep Replace the bearings Medium
12 In the filler clean room, all filters , have been choked Pradeep Replace the filters High
13 7 bar line- air hose getting worn out Pradeep Replace the air hose High

ABNORMALITIES - CONVEYORS
1 Conveyor tray - flow of water not happening properly Ranga Align it properly medium
2 Cable tray not fixed properly Ranga Fix it properly Low
3
Conveyor bearing - (GRAE30-208-NPP-B-AH01) of motor no.39 damaged (Rejection
conveyor) Ranga Replace the bearing High
4 Chain link problem Ranga Inspection and adjustment High
5 Guide line sensor not working not working on both sides of the sleevmatic machines Ranga Replace sensor Medium
6 SM1 & SM2 - rejection bin modification Ranga Provide stand Low
7 Gear box no.18, shaft & sprockets misaligned Ranga Align it properly High
8 Filler discharge conveyor guide magnetic power reduced Ranga Replace the conveyor High
9 Air strip at the bends - cut Ranga Replace the air strip High
10 Air conveyor - guide slip - 750ml guide adjustment not happening properly Ranga Replace the guide slip High
11 Air conveyor - cylinder - 250ml reset air not happening Ranga Need OEM support High
12 1.5 ltr bottles are oscillating due to the length especially at the bends Ranga
Provide 1 more guide at the
corners Medium
13 Conveyor bearing - (GRAE30-40-NPR-B-AH08) cooling tunnel to sleevmatic infeed Nana Saheb Provide bearing Medium
14 All SEW conveyor servo motor oil seal damage as running hours have been completed Nana Saheb Replace all medium

ABNORMALITIES- COOLING TUNNEL
1 Outfeed - comb damaged Ranga Replace the combs High
2 For all 8 pumps there is no guard Ranga Provide guard High
3
Tunnel to tower - water feeding pump is hard to
access Ranga Provide a stand High
4
No spare pump available - ETACHROM-BCF-90-
250/554 Ranga
Provide a spare
pump High
5
Cooling tunner outfeed - main drive no spare
available Ranga Provide main drive High

ABNORMALITIES – SM1
S.NO Abnormality SM1 Name of Operator Solution Priority
1 Vertical sleeve transport unit - stopper shock absorber required Deepesh Provide shock aborber Medium
2 Drying tunnel - air blower nozzle, supporting beeding, glass damaged Deepesh Replace all Low
3 Zig zag unit - transfer shaft bend Deepesh Replace transfer shaft High
4 Locking handle above "B" in the machine broken - used for transfer roller Deepesh Replace the handle Medium
5 Checkmat touch not working Deepesh OEM support low
6 Shrinkmat - door beeding is not there Deepesh Provide rubber beeding High
7 Shrinkmat - gauges not displaying the temperature properly Deepesh Provide batteriers High
9 Shrinkmat - door locking handle broken Deepesh Provide handle High
10 Date coding ink spillage Deepesh Medium
11 Multireel auto mode not working Nansaheb OEM support High
12 600ml pack size sleeve mandrel damaged Nansaheb Provide new one High
13 Checkmat change over hard to access due to unwanted date coders Nansaheb
Remove the unwanted date coder inside
sleeve room High
14 Pusher adjustable lead screw bush damage Nansaheb Replace with new one High
15 Shrinkmat - filter damage Nansaheb Replace filter Medium
16 40bar used water coming in sleevmatic area(common for both) Nansaheb Pipeline modification High
17 Cutter unit - small bearing and bush damage(for all pack sizes except 250 & 750ml) Nansaheb Replace both Medium
18 Infeed worm bearing running hours completed (for all pack sizes except 250 & 750ml) Nansaheb Replace all High
19 Pinch roller servo motor B&R not there in inventory Nansaheb Include in inventory High

ABNORMALITIES – SM2
S.NO Abnormality SM2 Name of Operator Solution Priority
1 Zig zag unit - transfer shaft bend Deepesh Replace transfer shaft high
2 Multireel door bypass as there is no switch Deepesh Provide switch Low
3 Brushing unit worn out Deepesh Replace the unit Medium
4 Tranfer rollers at the bottom damaged Deepesh Replace the rollers High
5 Drying tunnel - air blower nozzle, supporting beading, glass damaged Deepesh Replace all Low
6 Multireel auto mode not working Nansaheb OEM support High
7 600ml pack size sleeve mandrel damaged Nansaheb Provide new one High
8 Checkmat change over hard to access due to unwanted date coders Nansaheb
Remove the unwanted date coder
inside sleeve room High
9 Pusher adjustable lead screw bush damage Nansaheb Replace with new one High
10 Transfer roller lead screw worn out Nansaheb Replace lead screw high
11 Vertical sleeve transport unit - stopper shock absorber required Nansaheb Provide shock aborber Medium
12 Shrinkmat - door beeding is not there Deepesh Provide rubber beeding High
13 Shrinkmat - gauges not displaying the temperature properly Deepesh Provide batteriers High
14 Shrinkmat - door locking handle broken Deepesh Provide handle High
15 Shrinkmat - filter damage Nansaheb Replace filter Medium
16
Cutter unit - small bearing and bush damage(for all pack sizes exceot 250 &
750ml) Nansaheb Replace both Medium
17
Infeed worm bearing running hours completed (for all pack sizes except 250 &
750ml) Nansaheb Replace all High
18 Pinch roller servo motor B&R not there in inventory Nansaheb Include in inventory High

ABNORMALITIES - VARIOPAC
1 infeed chain - chain cut, gripper cut Raghuveer & Shivraj Check weekly High
2 film wrapping section - welding not happening properly Raghuveer & Shivraj
check welding road & check film
wrapping sensor High
3 For change over - every pack size data required Raghuveer & Shivraj Provide the data Medium
4 infeed changeover bolt for 250ml not there Raghuveer & Shivraj Provide the bolt Medium
5 Bottle transfer plate damaged Raghuveer & Shivraj Transfer roller to be put instead High
6 Gear box no.50 , drive problem Raghuveer & Shivraj Solve the problem High
7 Changeover stand for operator not fixed Raghuveer & Shivraj Fix it Medium
8 XA20- measuring scale reading worn out Raghuveer & Shivraj Provide new scale(8 nos required) High
9 infeed section curved roller damaged Raghuveer & Shivraj Replace it Medium
10 Camlink spare not available Raghuveer & Shivraj Provide spare High
11
Conveyor synchronisation issue for higher pack sizes (variopac to
palletizer) Nana saheb OEM Support Medium
12 change over knob thread damaged Nana saheb Provide 50 knobs Low
13 750 & 250 changeover identification bush and stickers not there Nana saheb Provide bush and sticker High
14 A3,A6 conveyor drive problem Nana saheb Replace drive Medium
15 film wrapping section - auto spacing not happening properly Nana saheb
Sensor and electrical team support
required Medium
16 Shrinking tunnel infeed compensation belt damage Nana saheb Replace the belt Low
17 Shrinking tunnel infeed compensation belt cylinder not working properly Nana saheb Replace the cylinder Medium
18 FRL unit pressure gauge not working Nana saheb Replace the gauge Medium
19 Oil pressure gauge not working Nana saheb Replace the gauge Medium
20 Discharge conveyor curved path sprocket and chain inventory not there Nana saheb Need to maintain spares High
21 Infeed area - water splashing point needed Nana saheb Provide the splashing point Low

ABNORMALITIES - PALLETIZER
1
Roller conveyor chain and sprocket not serviced and running hours
completed Nana Saheb Do the service Medium
2 Shutter unit - rod bend Nana Saheb Remove the bend or replace the road Medium
3 Pre grouping section - too much of grease leakage Nana Saheb
Operator lubrication training to be
given Low
4 Pack conveyor - motor protector malfunction Nana Saheb Maintenance team support required high
5 Pallet centering cylinder not working properly Nana Saheb Replace the cylinder Medium
6 Pallet loading - pallet stopper sensor not working properly Nana Saheb Replace sensor Low
7 ABM unit - vacuum section cup higher weight pad unable to pick Nana Saheb Modify the cup Medium
8 Electrical cabinet AC not working Nana Saheb repair the AC Medium
9 Pack turner - pad damage Nana Saheb Pad replace Medium
10 Pack conveyor - gripping belt sprocket tensioner disturbed Nana Saheb Adjust the sprocket tension Low
11 Shutter unit - chain tensioner worn out Nana Saheb Replace the chain tensioner Medium

ABNORMALITIES - OCTOPUS
S.NO Abnormality -Octopus Name of Operator Solution Priority
1 Palltet lifting unit service not done Nana saheb do the service Medium
2 cutting and seaming unit problem Siddaraju Replace the seaming unit high
3 Film feeding roller belt damage Nana saheb Replace the belt high
4 Rotatory bearing damage Nana saheb Replace bearing Medium
5 no guard for all sensors Nana saheb Provide proper guard for all sensors high

GAGUES – BLOW MOLD
AREA USE OPERATING RANGE(Bar)
Pneumatic Panel 1.Bottle Rejection 4.5-5
2.preform rejection (2nos) 1 to 2
3.preform fitting cam(2nos) 7 to 8
4.mold closing and opening cam(main cam) 9.5-10
5.Base mold raising cam 5.5-6
6.Locking and unlocking of cam 5.5-6
7.Cog wheel tension adjsutment 7 to 8
1.Bottle blowing 30-40
2.Bottle rejection outfeed 7 to 8
3.Operating pressure main inlet 13-14
Main Inlet 1. air pressure gauge(2nos) 40 bar
Water Panel 1.Chiller outlet pressure 4 to 6
2. Water inlet pressure to mold 1.8 to 3
3. outlet from radiator- thermometer Not working
4.oil gauge 6 to 7

GAGUES – BLOW MOLD
Air conveyor Air pressure gauge 6 to 7
Heating module Belt tension adjustment 4 to 6
Hopper Hopper guard(2nos) 4 to 6
Preform Checkmat preform ejection 5.8-6
Preform Orienter UPT- pushing the horizontal preform outside 2.5-3
RLT- extra preform rejection 3.5-5
RHT- extra preform rejection 3.5-4
RXT- stopping the preform 3-3.5
Inside the machine 1.Bottle base pusher 2 to 3
2.stretching 8 to 9
3.stretch locking purpose 2 to 3
4.Grease gauge
Tempering Unit air pressure gauge -1 4 to 5
air pressure gauge -2 3 to 4
air pressure gauge -3 90 to 100 mbar

GAGUES – FILLER
FRL UNIT linear rejection unit 4 to 6
remove water droplets 3 to 4.5
treated water pressure control valve 1.5-4
rinser infeed pressure gauge 2-3.5
FRL UNIT Rinser air line 3 to 6
pipeline control valve 3 to 4.5
filler control valve 2 to 3.5
steam pressure control valve 1.5 to 2.5
linear rejection unit-lubrication side 2.5 to 6

GAGUES – CONVEYOR
COOLING TUNNEL CIP- steam pressure gauge(6nos) 3 to 4
Water level pressure gauge(8nos) 1 to 1.5
air pressure gauge(2nos) 5 to 6
COOLING TUNNEL GLYCOL water pressure gauge 1.4-1.6
Thermometer(2nos) 10°C-15°C
COOLING TOWER OUTLET water pressure gauge 1.2 to 1.4
AIR CONVEYOR air pressure gauge(2nos) 5 to 6

GAGUES – SLEEVMATIC
FRL UNIT-MULTIREEL Air pressure gauge 4 to 5
Machine
FRL UNIT Air pressure gauge 2.5-3
Air pressure gauge 4 to 5
STEAM PRESSURE GAUGE 2 to 3

GAGUES – VARIOPAC
FRL UNIT Oil pressure gauge 6 to 7
Shrinking Tunnel Oil pressure gauge 6 to 7
FRL UNIT air pressure gauge 6 to 7
Film wrapping section Air pressure gauge(2nos) 3 to 4

GAGUES – PALLETIZER
Air supply unit Pack turner 6 to 7
Palletizing unit air pressure gauge 5 to 6

GAGUES – OCTOPUS
Panel
Air pressure
gauge 5 to 6

LUBRICATION CLTI- BLOW MOLD
Part Name Lubricant name Frequency Type of lubrication
Carrier sub connecting shaft LUB FIX 7003 Weekly manual
Shaft attached with mold
carrier LUB FIX 7003 Weekly
Base mold sliding shaft LUB FIX 7003 Weekly auto
Carrier shaft LUB FIX 7003 Weekly manual
Transfer gripper LUB FIX 7003 Weekly auto
Rotating manifold Barririta Weekly manual
Locking pin Paraliq 91 Every changeover
Stretch rod sliding unit LUB FIX 7003 Monthly manual
Blow nozzle unit LUB FIX 7003 Monthly manual
Main support carrier shaft LUB FIX 7003 Monthly auto

Filler manifold Lubix L7001 Daily Manual
Rinser manifold Lubix L7001 Daily Manual
Capper- slip ring transmitter Lubix L7001 Daily Manual
Filler- slip ring transmitter Lubix L7001 Weekly Manual
Rinser- slip ring transmitter Lubix L7001 Weekly Manual
Checkmat-linear rejection unit EP-2 Weekly/ Monthly Manual
Capper- bottom bearing EP-2 Monthly Manual
Filler and rinser rotary part GLE-220 Two years Manual
LUBRICATION CLTI-FILLER

LUBRICATION CLTI-CONVEYOR
Bottle conveyor -
lubrication unit
Diversey- drytec 4 Monthly Automatic
Tilt conveyor motor 220 oil Monthly Manual
Motor
Kluber synthetic 460
oil
Monthly Manual
Conveyor Bearings Multipurpose grease Monthly Manual

LUBRICATION CLTI-SLEEVMATIC
Part Name Lubricant name Frequency
Type of
lubrication
Threading unit Paraliq 91 Daily Manual
Height adjustment Screw Paraliq 91 Manual
Label Reel station (zig zag unit) Paraliq 91 Daily Manual
Guides for feed roller
Centoplex GLP 202 BH or Shell Alvania
EP(LF) 2
Daily
Manual
Guides for transfer roller
EP(LF) 2
Weekly
Manual
Steam adjustment hand wheel
EP(LF) 2
Weekly
Manual
Guide for up down movement of
roller
EP(LF) 2
Weekly
Manual
Multireel transport unit
EP(LF) 2
Weekly
Manual

LUBRICATION CLTI – PALLETIZER +
OCTOPUS
Chains of shutter unit Paraliq 91 Weekly Manual
Bearing of shutter unit KLKUBERSYNTH UH1 14-222 Fortnightly Manual
Bearings in gripper head of layer
pad inserting unit
KLKUBERSYNTH UH1 14-222 Fortnightly Manual
Sliding bar of pallet magazine KLKUBERSYNTH UH1 14-222 Fortnightly Manual
Bearings KLKUBERSYNTH UH1 14-222 Fortnightly Manual
Case stoppers Paraliq 91 Weekly Manual
Stretch wrapping film holding pin
bearing
KLKUBERSYNTH UH1 14-222 or
Paraliq 91 Weekly
Manual
Spur gear of pivot turning unit
Paraliq 91 Weekly
Manual
Chain of pallet conveyor
Paraliq 91 Weekly
Manual

It does not matter how slowly
you go as long as you do not stop.
Confucius

BIDADI HF LINE

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