High hydrostatic pressure between 500-4000 bar can disaggregate and refold proteins while maintaining native structure. This "PreEMT" technology enables refolding of inclusion bodies and aggregates from bacterial and mammalian expression into properly folded monomers. Studies show refolded interferon-beta and growth hormone had reduced aggregates and immunogenicity compared to commercially available versions. The technology is scalable and can improve safety and yields of protein therapeutics.
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Baro Fold Pep Talk 2010
1. High Pressure Refolding of Protein
Aggregates: Applications for Reduced
Immunogenicity and Protein Production
Matthew Seefeldt Ph.D.
PepTalk 2010
www.barofold.com
2. PreEMT™ Technology
An “Elegant Method”
• High hydrostatic pressure (500-4000 bar) disaggregates and properly
refolds proteins at conditions that maintain native protein structure
• Enables proprietary products with enhanced activity and safety
• Operated at scale in GMP environment
• Broadly applicable
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4. Acknowledgements
Amber Haynes Fradkin
John F. Carpenter
Ted W. Randolph
University of Colorado Center for Pharmaceutical
Biotechnology
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5. Aggregates and Biologic
Immunogenicity
• Previous studies demonstrates that aggregates in
biologics can lead to immunogenicity against native
self-proteins and the native therapeutic
– h Growth Hormone (Moore et al., 1980)
– rh Insulin (Ratner et. al., 1990)
– rh IFN-beta-1b (Runkel et. al., 1998)
– rh EPO (Gershon and Casadevall et al., 2002)
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6. Possible Basis for Aggregate-
Induced Immunogenicity
• Patterned Presentation of Microbial Structures
• Hapten Hypothesis (Dintzen et al.)
– >100kDa
– Valency >10
– 5-10nm spacing
(Rosenberg, FDA 2006) 6
7. Hypothesis
• High pressure treatment can decrease the
presence of aggregates in final formulations,
decreasing the immunogenicity of the final
product.
• Experiment
– Recombinant murine growth hormone (rmGH)(ECP,
LPS Free)
• >99% Monomeric (SEC-HPLC)
• Aggregated via Agitation, Freeze-Thaw
• High Pressure Refolded (2000 bar/4hr.)
– 2ug dose X 5 days/week X 3 weeks
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8. High Pressure Refolding of mGH
Aggregates
Insoluble aggregate Error
Monomer (%)
(%) (%)*
Monomer 100 0 ±1.8
HP Monomer 100 0 ±1.7
Agitated 46 54 ±1.5
HP Agitated 100 0 ±1.5
FT 76 24 ±1.2
HP FT 100 0 ±1.3
UV 90 10 ±1.3
Glass 0 100 ±0.5
Alhydrogel 0 100 ±0.3
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11. Conclusions - mGH
• High pressure treatment decreases aggregate
content
– SEC-HPLC (Yields ~100%)
– Decreases particle sizes
• Monomer - <10 m
• Agitated Agg. - <20 m
• Freeze-Thaw Agg. - <30 m
• Immunogenicity was eliminated in High Pressure
Monomer sample
• No correlation with immunogenicity and particle
size in other samples
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12. Murine IFN-beta
2.3 g/day IP for 15 days
>99% monomer by SEC Sera collected on day 21
INF-
>99% monomer by SEC
after high pressure
treatment (PreEMT™)
of insoluble aggregates.
Aggregated by vortexing for
5 min. 53% insoluble and 7% soluble
aggregates. 40% monomer by SEC
Seefeldt et al., 2009 12
13. Applications to Human
Therapeutics
• IFN-beta
– BetaseronTM contains ~40% agg. (Runkel et al.,1998)
– BaroFold implemented PreEMTTM to produce an
>99% aggregate-free, HSA-free, intereferon-beta-1b.
• rhGH
– PreEMTTM Refolding studies were conducted on two
commercial rhGHs.
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15. Reduced Immunogenicity of
Commercial rhGH in Naïve Mice
Group average anti-hGH IgG concentrations
determined from 4th week bleeds (peak antibody
production) for naive adult animal model. Error bars
shown are standard error.
Fradkin et al. 2008 15
16. PreEMT™ Technology
Easily scalable using existing technology
GMP PreEMT 10 L NC Hyperbaric
BaroFold PreEMT+
(3’ x 4’ x 4.5’) Wave 6000 / 135
Research to Production Scale
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17. Advantages of PreEMT Technology
Protein Therapeutics
• Improved product safety profiles
– Reduced soluble aggregates
– Lowered immunogenicity risks (breaking tolerance)
• Enabling
• Lower cost of goods
– Higher yields
– Faster refolding reduces floor time
– Can replace dilution tanks; reduced scale
• We are seeking collaborations to apply PreEMT
technology on your proteins.
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