Automation has benefitted many industries, and the textile industry is no exception. From streamlining processes and accelerating quality control checks to reducing overall production costs - automation helps textile companies stay competitive in an ever-challenging marketplace. Practically every process in textile manufacture - cotton picking, ginning, carding, spinning, weaving, processing and garment making have been automated over the last two decades. Messung has been partnering with the Indian textile industry for years now, offering customised solutions for machines and processes. A leading PLC manufacturer, Messung empowers enterprises with excellence through its three broad businesses: • Automation & Controls • Electrical Engineering and • Workplace Technology

1. ENABLING THE TEXTILE INDUSTRY TO MEET GLOBAL CHALLENGES: MESSUNG
Automation has benefitted many industries, and the textile industry is no exception. From
streamlining processes and accelerating quality control checks to reducing overall
production costs - automation helps textile companies stay competitive in an ever-
challenging marketplace.
Practically every process in textile manufacture - cotton picking, ginning, carding, spinning,
weaving, processing and garment making have been automated over the last two decades.
Messung has been partnering with the Indian textile industry for years now, offering
customised solutions for machines and processes. A leading PLC manufacturer, Messung
empowers enterprises with excellence through its three broad businesses:
• Automation & Controls
• Electrical Engineering and
• Workplace Technology
Messung offers an extensive portfolio of world-class products and integrated system
solutions for the gamut of requirements in any textile industry. From industrial automation
and HVAC systems to energy management and workplace systems, Messung provides cost-
effective solutions and services guaranteed to boost productivity with speed, quality and
sustainability.
REQUIREMENTS OF THE TEXTILE INDUSTRY
Customised for different requirements of the industry and the process, Messung offers
solutions in the crucial areas of:
• Automation in Manufacturing
• Energy Management
• Climate Control
AUTOMATION IN MANUFACTURING
Requirements
Across the many sectors of the processes, like ginning, blow roomcarding, combing, draw
frame,spinning, weaving, knitting, dyeing, printing and so on, textile manufacturers rely on
industrial automation and controls to achieve:
• higher speeds and precision controls

2. • better quality
• high levels of data collection, analysis and reporting for faster decision-making,
better utilisation of machinery
• reduced downtime and idle times
• lower power consumption
Messung’s solution
For textile machinery, Messung offers advanced PLCs and control systems incorporating
motion control systems, VFDs, servo drive products, HMIs and more.
Through Yarn production, fabric production, pre-treatment, dyeing and printing, finishing
treatments and garment production – Messung offers automation solutions for every stage
of the process.
Messung has joined hands with two of the world’s leading brands for Servo & Motion
Controls technology: Fuji Electric, Japan and Sigmatek, Austria.
Whether Weaving, Knitting, Embroidery or Finishing – Messung guarantees textile machine
manufacturers a technological advantage in the market. Messung’s system toolkit consists
of high-performance single or multi-CPU solutions, fast and super compact I/Os including
Safety.
In high-speed Textile machines, there is need for several Servo position and control loops,
especially in maintaining a high level of uptime, and for ensuring uniform and high quality of
Yarn output. Messung’s high end CPUs provide all the necessary interfaces including Servo
motion modules and PID loop controls to achieve the desired results.
ENERGY MANAGEMENT
Requirements
The textile industry, especially yarn production, is an extremely price-sensitive, competitive
market. Electricity cost accounts for around 15-20% of the production cost.
About 34% of energy is consumed in spinning, 23% in weaving, 38% in chemical processing
and another 5% for miscellaneous purposes. Energy is also largely consumed in heating of
water and drying of water.
Utilisation of modern machines and continuous usage of the machines in inefficient
operating parameters drive up costs (and wastage!) even further. Given the global energy
crisis and the stiff competition in the marketplace, improving energy-efficiency should be a
primary concern for textile plants. The textile sector must perforce adopt energy
management systems for energy optimisation and conservation.
The industry needs to tackle cable loss and power factor which cause energy wastage, and
implement energy management systems in areas of high energy usage, such as
• Blowrooms
• Ring framess
• Humidification plant
• Air Compressors
Messung’s solution
Messung is the India Distributor for Janitza Gmbh, and offers Janitza’s comprehensive range
of power quality analysers and digital energy meters for energy management, power
quality monitoring and residual current monitoring in a single system environment.

3. Using Janitza’s advanced products, Messung develops customised energy management
systems as per IEC 61000-4-30, EN 50160 and IEC 61000-2-4 standards to enable power
conservation and improve quality of power. Messung’s energy management systems
leverage the power of IOT toensure remote control and real-time data analyses for prompt,
informed decision making.
Messung also designs advanced power distribution & control panels as per IEC 61439
standards. As the Master Distributor for Wöhner Busbar systems, Messung builds
customised, cost-effective control panels incorporating Busbar products from Wöhner, their
own PLCs, international grade HMIs, energy meters and cloud interfaces. High-end design
software enables good quality documentation for easy and accurate maintenance and
servicing.
CLIMATE CONTROL
Requirements
Climate control is an important aspect of textile manufacturing. Some machines generate a
lot of heat. Air humidity levels affect the properties of the yarn and its workability.
Textile industries require automated HVAC systems to:
• Ensure a proper level of relative humidity for efficient operations
• Reduce the amount of dust in the air
• Remove static build-up which makes processing difficult and may even damage the
equipment.
• Avoid frequent Yarn breakage
Messung’s solution
Messung customises turnkey solutions to meet exact specifications and provide an HVAC
system that maintains the appropriate Air Quality, AirHumidity and temperature values, and
functions with optimal Energy- and cost-efficiency.
To monitor the HVAC of processing plants, packaging units and warehouses, Messung offers
world-class building management systems (BMS) to ensure that the environment maintains
its pre-set conditions and conserves energy.
Messung also delivers system integration expertise to connect HVAC and other systems for
maximum functionality and operational efficiency.
CONCLUSION
Automated processes and machines in the Textile industry has led to an exponential
increase in speed, quality and productivity.
Whether it is a “Singeing” machine or automatic shuttle-less loom, a spinning line or wet
processing unit - Messung has the PLCs, PID controllers & other PLC controllers to keep
operations smooth, competitive and sustainable.
Contact Messung with your textile industry requirements today.
MESSUNG GROUP
PUNE (HO),501, 502, 503, Lunkad Sky Vista,Viman Nagar, Pune - 411014, India.
Tel: +91 20 66492800 https://www.messung.com Email:info@messung.com