This document provides specifications for various industrial disc brakes manufactured by ATV. It includes solid discs with thicknesses of 12.7 or 15 mm and ventilated discs with a thickness of 30 mm and hub. Fail-safe brakes are also described that use electric, hydraulic, or pneumatic actuators to apply braking force through friction linings in an emergency. Direct acting brakes use electromagnets, hydraulics, or pneumatics to control braking force. Technical details like dimensions, weights, inertia, torque limits, and maximum speeds are provided for many brake models.
2. SUMMARY
A - Generalities
B - Discs
Solid discs with hub thickness 12,7 or 15 mm B01
Ventilated discs with hub thickness 30 mm B03
Solid discs thick. 12,7 or 15 mm with coupling FE B05
Solid discs thick. 12,7 or 15 mm with shrinked hub SL5A B06
Solid discs thick. 12,7 or 15 mm with coupling FG B07
Solid discs thick. 30 mm with coupling FG SDDL-5-BSV B08
C - Fail-safe disc brakes
C1 - Electric fail-safe calipers
Caliper 561 SE C101
Caliper 560 SE C102
Caliper 56 SE C103
Caliper 5 SE C104
Caliper 450 SE C105
Caliper 4 SE C106
Caliper 3 SE C107
Caliper SAI3300 C108
Caliper ST1/ST2 SE C110
3. C2 - Hydraulic fail-safe calipers
Caliper 5 SH C201
Caliper 450 SH C202
Caliper 4 SH C203
Caliper 3 SH C204
Calipers 15 SH / 30 SH C230
Calipers 15 SHCI /30 SHCI C231
Calipers 60 SH / 105 SH C232
Calipers 60 SHCI /105 SHCI C233
Emergency brakes S / DS range Catalogue on request
Thruster brakes Catalogue on request
C3 - Pneumatic fail-safe calipers
Caliper 5 SP C301
Caliper 450 SP C302
Caliper 4 SP C303
Caliper 3 SP C304
Caliper ST2 SP C305
Caliper S9 SP C306
D - Direct action brakes
D1 - Hydraulic direct action brakes
Caliper 5 ADH D100
Caliper DADH 10 D101
Caliper DADH 30 D102
Caliper DADH 75 D119
Caliper DADH 350 D122
4. D3 - Electric direct action brakes
Caliper 5 ADE D301
Caliper 4 ADE D302
F - Supplying units
F1 - Electric power suppliers
ESP/ESE 5850 - 6850 F101
ESP/ESE 51850 - 61850 F102
ADC 24V / 48V F103
APCD 24 B F104
F2 - Hydraulic power units
Power pack TP3 F201
Power pack CO2R F210
Power pack ATV114 F230
F3 - Brake monitoring devices
Pad wear detection box F301
Speed monitoring unit ATVSUR F302
6. A01
For over 60 years, ATV has designed and manufactured a complete range of brakes meeting the
most stringent specifications of the most demanding industries (iron and steel, nuclear, offshore,
military, ski lifts, etc.).
This catalogue covers a wide spectrum of applications including:
Safe lifting, travel and rotation of overhead travelling cranes, winches and industrial cranes.
Safe lifting, travel and rotation of port facilities (container ships, cranes).
Safe lifting for offshore equipment (winches, tensioners).
Locking and safety for river equipment (sluices, valves, dams).
Safety/speed regulation in mining (conveyor belts, winches).
Safe mechanical transport of people (ski lifts, cable cars, merry-go-rounds).
Safety and locking in energy production (turbines, wind turbines, marine turbines).
Safety, speed regulation and parking braking for heavy industrial equipment (rolling mills,
calenders, centrifuges) and special equipment.
Compliant with the reference standards of all our application sectors, the ATV range is validated
by the quality control of major customers, as part of our customer-focused ISO 9001 V2008
certification.
All our digital data (drawings, 3D files) is available upon request.
TYPES OF PRODUCTS:
FAIL-SAFE BRAKES
DIRECT ACTING BRAKES
BRAKE LININGS
DISCS
ACCESSORIES
7. A02
1 - FAIL-SAFE BRAKES
Braking force is provided by pre-stressing a stack of spring washers or a spring, transmitted
mechanically to two friction linings.
Braking is applied when a fault occurs in a complex mechanical system (breakage of a drive
line for example), by cutting off its power supply.
The range of ATV fail-safe brakes offers several actuator technologies:
This family of brakes performs two functions:
Service braking:
For mounting on high-speed drive shaft.
Suitable for high operating speeds.
Constant torque guaranteed by automatic lining wear adjustment.
Short release times.
Robustness and lean maintenance.
Large mounting tolerances, due to articulated design.
This function is available for a complete force interval covered by the range 561, 560, 56 in
SE series and 5, 450, 4, 3 in SE, SH and SP and SAI3300 series.
Emergency braking:
For mounting on low-speed drive shaft.
Release upon fault detection and upon emergency stop.
Short release times.
Manual lining wear adjustment.
Superior robustness and lean maintenance.
Large mounting tolerances.
This function is available for a complete force interval covered by the ranges:
ST1, ST2 in SE/SH/SP versions
15, 30, 60, 105 SH/SHCI
S/DS 9, 20, 30, 50, 60, 130, 190, 300 and 400 SH (see specific catalogue)
Actuator Product series Technology Control
Electric SE Electromagnet Automatic power supplier
Hydraulic SH Hydraulic cylinder Hydraulic unit
Pneumatic SP Pneumatic cylinder Customer network 6 Bar
Electro-
cylinder
ST, NC Electro-cylinder Customer electric network
8. A03
2 - DIRECT ACTING BRAKES
Braking force is provided by creating pressure in a cylinder or by using an electromagnetic
coil.
The range of direct acting brakes features several actuator technologies:
These product ranges perform specific functions:
Servo-control of pressure (or of current), providing a progressive, proportional or
regulated braking force.
Automatic wear adjustment device.
Lining retraction function.
3 – BRAKE LININGS
DYNAMIC BRAKING STATIC BRAKING
Dynamic applications with high friction speed.
(5 to 90 m.s
-1
)
Static or dynamic applications with low friction
speed. (< 5 m.s
-1
)
All types of friction surfaces (disc/rails, steel/cast iron, etc.)
Suitable for average disc temperatures of
200°C.
If you need help to choose the right product,
please consult our engineers.
Organic and sintered solutions
All operational conditions of energy dissipation
(P V T combinations)
All operational conditions of
energy dissipation (P T combinations)
For heavy duty applications, specific proven
solutions
For specific static applications (rail safety in
earthquake conditions, etc.), specific proven
solutions
Actuators Product series Technology Control
Electric ADE Electromagnet ATV power supply
Hydraulic ADH Hydraulic cylinder Hydraulic unit
Pneumatic ADP Pneumatic cylinder Customer network 6 Bar
9. A04
4 – DISCS
SOLID DISCS VENTILATED DISCS
Made of steel (thickness 12.7, 15 or 30 mm) Made of GJS cast iron or steel (thickness 30 mm)
Integrated or separate hub With low inertia and separate hub
Recommended for emergency
or occasional braking
Dissipates braking energy
(suitable for cadence braking)
Compliant with French steel industry standard.
5 – ACCESSORIES
ATV functional offer covers all the above components as well as standard complementary
functions:
Brake open and/or closed monitoring switch.
Lining wear monitoring switch.
Manual release detection.
Hydraulic release device for remote-controlled lowering of a load.
Special discs (thickness, diameter, material, etc.).
Braking regulation.
Module for monitoring overspeed, static/dynamic veering, synchronisation, etc.
Special control components, etc.
11. keyed
Dmin.MAXI.
C
B
A
F
15 / 12.7
E
C
keyed
Dmin.MAXI.
A
15 / 12.7
B
E
Edition 2007-02 B01
SOLID DISC
Thickness 12.7 mm
or 15 mm
Dimensionsanddataopentoimprovement
Direction Technique et Commerciale Paris
54, route de Sartrouville
F 78230 Le Pecq
Tél : (33) - 01 30 15 41 00
Fax : (33) - 01 30 15 41 19
12. Appareils Transformation de Vitesse
DISC TYPE :
315 355 395 445 495 550 625 705 795
VENTILATED DISCS
Total INERTIA kg.m² 0,150 0,245 0,377 0,576 0,946 1,395 2,320 4,015 6,382
Disc INERTIA kg.m² 0,143 0,232 0,356 0,547 0,855 1,304 2,209 3,818 6,037
Total WEIGHT kg 15 20 24 31 43 49 62 84 107
Disc WEIGHT kg 11 14 17 21 26 32 44 59 73
SOLID DISCS
Total INERTIA kg.m² 0,234 0,378 0,581 0,933 1,466 2,198 3,632 5,896 9,563
Disc INERTIA kg.m² 0,227 0,365 0,560 0,904 1,374 2,107 3,521 5,699 9,218
Total WEIGHT kg 21 27 33 43 56 67 84 108 141
Disc WEIGHT kg 16 21 26 33 40 50 66 84 107
Max SPEED rpm 3600 3200 2900 2500 2300 2000 1800 1600 1400
Ø A mm 315 355 395 445 495 550 625 705 795
Ø B mm 80 95 105 110 150 150 150 180 210
Ø C mm 136 174 214 179 270 270 343 418 498
Ø D mm 125 145 165 175 220 220 235 265 300
ØE mm 105 125 140 146 190 190 205 230 260
Ø F mm 85 105 115 120 160 160 170 195 220
Ø I mm 18-50 18-60 18-70 18-70 30-100 30-100 30-100 40-120 40-130
J mm 87 87 87 120 120 120 120 120 120
K mm 28 28 28 30 38 38 38 40 40
L mm 107 107 107 140 140 140 140 140 140
N 9 9 9 12 12 12 12 12 12
Ø O mm 10,5 13 15 17 19 19 21 23 25
P mm M10 M12 M14 M16 M18 M18 M20 M22 M24
Torque R N.m 49 86 135 210 290 290 410 550 710
V mm 102 102 102 135 135 135 135 135 135
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
Ventilated or solid
DISCS and hub
thickness 30 mm
DimensionsandDataopentoimprovement
DIMENSIONSand
DATA
Edition 2004-07 B03
16. Appareils Transformation de Vitesse
Ventilated discs
thickness 30 mm
with flexible couplings
SDDL-5-BSV
Direction Technique et Commerciale
Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
DimensionsandDataopentoimprovement
Edition 2011-07 B08
19. Appareils Transformation de Vitesse
FAIL SAFE BRAKE
Spring braking - Electric release - Disc thickness: 12,7 to 30 mm
Caliper to be mounted on right or left side
With automatic lining wear adjustment (REF : 561 SE)
Without automatic lining wear adjustment (REF : 561 SERM)
The brake must work with an automatic power supplier (type ESE or ESP)
Brake disc diameter ØB mm 175 220 260 315 355 395 445 495 550 625
Braking torque N.m 40 50 60 80 90 100 120 140 150 180
Braking force N 640 Adjustable from 50% to 100%
Max Reaction force N 1 Caliper : 640 N - 2 Calipers : 0 N
CALIPER C (mm) = (ØB)/2+20 (Formula for non standard discs)
Power consumption W Release 255 W, Hold : 7 W
Response time s 0,15
Weight kg 20
A mm 85
C mm 118 130 150 178 198 218 243 268 295 333
561 SE
DimensionsandDataopentoimprovement
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
Edition 2004-01 C101
20. Appareils Transformation de Vitesse
FAIL SAFE BRAKE
Spring braking - Electric release - Disc thickness: 12,7 to 30 mm
Caliper to be mounted on right or left side
With automatic lining wear adjustment (REF : 560 SE)
Without automatic lining wear adjustment (REF : 560 SERM)
The brake must work with an automatic power supplier (type ESE or ESP)
Brake disc diameter ØB mm 175 220 260 315 355 395 445 495 550 625
Braking torque N.m 80 90 120 150 170 200 230 265 280 340
Braking force N 1220 Adjustable from 50% to 100%
Max Reaction force N 1 Caliper : 1220 N - 2 Calipers : 0 N
CALIPER C (mm) = (ØB)/2+20 (Formula for non standard discs)
Power consumption W Release 310 W, Hold : 8 W
Response time s 0,15
Weight kg 20
A mm 85
C mm 118 130 150 178 198 218 243 268 295 333
560 SE
DimensionsandDataopentoimprovement
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
Edition 2004-01 C102
21. Appareils Transformation de Vitesse
FAIL SAFE BRAKE
Spring braking - Electric release - Disc thickness: 12,7 to 30 mm
Caliper to be mounted on right or left side
With automatic lining wear adjustment (REF : 56 SE)
Without automatic lining wear adjustment (REF : 56 SERM)
The brake must work with an automatic power supplier (type ESE or ESP)
Brake disc diameter ØB mm 175 220 260 315 355 395 445 495 550 625
Braking torque N.m 110 130 150 190 220 260 300 350 390 440
Braking force N 1600 Adjustable from 50% to 100%
Max Reaction force N 1 Caliper : 1600 N - 2 Calipers : 0 N
CALIPER C (mm) = (ØB)/2+20 (Formula for non standard discs)
Power consumption W Release 895 W, Hold : 33 W
Response time s 0,15
Weight kg 20
A mm 85
C mm 118 130 150 178 198 218 243 268 295 333
56 SE
DimensionsandDataopentoimprovement
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
Edition 2004-01 C103
22. Appareils Transformation de Vitesse
FAIL SAFE DISC BRAKE
Spring braking - Electric release - Disc thickness : 12,7 to 30mm
Without automatic lining wear adjustment (REF : 5 SERM)
With automatic lining wear adjustment (REF : 5 SE)
The brake must work with an automatic power supplier (type ESE or ESP)
Brake disc diameter ØB mm 315 355 395 445 495 550 625
Braking torque N.m 190 220 260 300 340 390 460
Braking force N 1650 Adjustable from 50% to 120%
Max Reaction force N 1 Caliper : 1980 N - 2 Calipers : 890 N
CALIPER
Power consumption W Release : 475 W - Hold : 14 W
Response time s 0,15
Weight kg 34
A mm 160 165 170 180 186 195 205
C mm 100 120 140 160 190 220 255
For non standard discs : please contact ATV
5 SE
DimensionsandDataopentoimprovement
Packing glands for all indicator switches : CM 10
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
Edition 2004-11 C104
23. Appareils Transformation de Vitesse
FAIL SAFE BRAKE
Spring braking - Electric release - Disc thickness: 12,7 to 30 mm
Without automatic lining wear adjustment (REF : 450 SERM)
With automatic lining wear adjustment (REF : 450 SE)
The brake must work with an automatic power supplier (type ESE or ESP)
Brake disc diameter ØB mm 315 355 395 445 495 550 625 705 795
Braking torque N.m 380 450 510 600 680 770 900 1030 1180
Braking force N 3340 Adjustable from 50% to 100%
Max Reaction force N 1 Caliper : 3340 N - 2 Calipers : 1500 N
CALIPER
Power consumption W Release : 1000 W - Hold : 44 W
Response time s 0,15
Weight kg 34
A mm 160 165 170 180 186 195 205 217 231
C mm 100 120 140 160 190 220 255 296 341
For non standard discs : please contact ATV
450 SE
DimensionsandDataopentoimprovement
Packing glands for all indicator switches : CM 10
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
Edition 2006-06 C105
24. Appareils Transformation de Vitesse
FAIL SAFE BRAKE
Spring braking - Electric release - Disc thickness: 12,7 to 30 mm
Without automatic lining wear adjustment (REF : 4 SERM)
With automatic lining wear adjustment (REF : 4 SE)
The brake must work with an automatic power supplier (type ESE or ESP)
Brake disc diameter ØB mm 445 495 550 625 705 795
Braking torque N.m 950 1120 1270 1500 1750 2000
Braking force N 5880 Adjustable from 50% to 120%
Max Reaction force N 1 Caliper : 7060 N - 2 Calipers : 4130 N
CALIPER
Power consumption W Release : 1000 W - Hold : 42 W
Response time s 0,2
Weight kg 77
A mm 225 232 240 250 260 275
C mm 130 154 180 215 255 295
For non standard discs : please contact ATV
4 SE
DimensionsandDataopentoimprovement
Packing glands for all indicator switches : CM 10
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
Edition 2004-11 C106
25. Appareils Transformation de Vitesse
FAIL SAFE BRAKE
Spring braking - Electric release - Disc thickness: 12,7 to 30 mm
Without automatic lining wear adjustment (REF : 3 SERM)
With automatic lining wear adjustment (REF : 3 SE)
The brake must work with an automatic power supplier (type ESE or ESP)
Brake disc diameter ØB mm 445 495 550 625 705 795
Braking torque N.m 1600 1820 2100 2500 2900 3350
Braking force N 10170 Adjustable from 50% to 120%
Max Reaction force N 1 Caliper : 12200 N - 2 Calipers : 8350 N
CALIPER
Power consumption W Release : 1095 W - Hold : 58 W
Response time s 0,2
Weight kg 120
A mm 285 294 305 315 330 345
C mm 100 124 150 185 225 265
For non standard discs : please contact ATV
DimensionsandDataopentoimprovement
3 SE
Packing glands for all indicator switches : CM 10
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
Edition 2004-11 C107
26. FAILSAFE DISC CALIPER
Spring applied - Electric release - Disc thickness 20mm
Handbook Nr 263
Drawing file Nr 12694
Technical features Electrical data :
Braking force : N 3380 Feeding voltage : 400V AC, 3 Ph, 50Hz
Total gap between pads and disc : mm 1 Power (Release phase) : 450 W
Maximal wear per lining : mm 8 Power (Hold phase) : 50 W
Disc thickness : mm 20 Electrical cabinet IP : IP66
Weight : kg 23
Working conditions :
Braking torque : Cf [Nm] = 3,38 x Rf Ambient temperature : -20° / +60°C
With Braking radius Rf [mm] = (ØD/2) -29 Air humidity : < 90 %
Avec disque : C [mm] Cf [Nm]
Ø 220 mm 135 275 Monitoring switches :
Ø 260 mm 155 340 240V 1,5A AC ; 250V 0,1A DC
Ø 315 mm 182,5 435 Wire 5 x 0.75mm², Length 2m., Øext 7.5mm
Ø 355 mm 202,5 500 Protection IP67
Ø 395 mm 222,5 570
Ø 445 mm 247,5 655 Options:
Ø 495 mm 272,5 740 - Mounting kit (screws + washers)
Ø 550 mm 300 830 - Execution for horizontal disc
- Sintered linings (for high temperature)
Calcultation notes and 3D models available on request - Seawater execution
2014-10 C108
Fixation :
2 screws M16 x 120 mini Cl 8,8
Cs :190 Nm +/- 10% µ 0,15
Packing gland
ISO25
www.atv.fr
Dataopentoimprovement
SAI3300
Gap monitoring
switch
Brake release
monitoring switch
Hand release
Integrated power supply
Manual gap
adjustment
27. FAIL SAFE DISC BRAKE
Spring braking - Electric release - Disc thickness 30mm
Technical features: ST1 SE ST2 SE Working conditions :
Braking force : kN 35 70 Ambient temperature: -20° / +60°C
Total gap between pads and disc (nominal value): mm 1 0,5 Humidity: < 90 %
Response time: s
Power consumption (Release) : W Monitoring switches :
Power consumption (Economy) : W 240V 1,5A AC ; 250V 0,1A DC
Weight : kg PG11 cable gland
IP66 protection
The brake must be controlled by an automatic power supply
type ESE or ESP (Data sheet F101 or F102) Options :
- Automatic wear adjustment
Braking torque : Cf [Nm] = Braking force x Rf / 1000 - Opening switch
Braking radius Rf [mm] = (ØD/2) -68 - Wear monitoring switch
- Seawater execution
A [mm] = (0,171 x ØB) - 279 - Off-shore certifications
C [mm] = (0,470 x ØB) - 161
Fastening : 4 screws M30 Class 8.8 (not supplied )
Cs : 1200 Nm ±10% µ 0,15
Calculation notes or 3D models available on request
2016-05 C110
2830
160
194
0,2
www.atv.fr
Dataopentoimprovment
ST1 / ST2 SE
Drawing file Nr 11549 (ST1) / Nr 11548 (ST2)
Handbook Nr 005 ( ST1 /ST2 SERM = Manual wear adjustment)
Handbook Nr 250 ( ST1 /ST2 SERA = Automatic wear adjustment)
29. Appareils Transformation de Vitesse
FAIL SAFE DISC BRAKE
Spring braking - Hydraulic release - Disc thickness: 12,7 to 30mm
Without automatic lining wear adjustment (REF : 5 SHRM)
With automatic lining wear adjustment (REF : 5 SH)
The brake must work with a hydraulic power unit
Brake disc diameter ØB mm 315 355 395 445 495 550 625
Braking torque N.m 190 220 260 300 340 390 460
Braking force N 1650 Adjustable from 50% to 120%
Max Reaction force N 1 Caliper : 1980 N - 2 Calipers : 890 N
CALIPER For non standard discs : please contact ATV
A mm 160 165 170 180 186 195 205
C mm 100 120 140 160 190 220 255
Pressure bar 100
Displaced volume for complete release cm³ 1,5
Total cylinder volume cm³ 13
Response time s 0,15
Weight kg 27
5 SH
DimensionsandDataopentoimprovement
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
Packing glands for all indicator switches : CM 10
Edition 2004-11 C201
30. Appareils Transformation de Vitesse
FAIL SAFE DISC BRAKE
Spring braking - Hydraulic release - Disc thickness: 12,7 to 30mm
Without automatic lining wear adjustment (REF : 450 SHRM)
With automatic lining wear adjustment (REF : 450 SH)
The brake must work with a hydraulic power unit
Brake disc diameter ØB mm 315 355 395 445 495 550 625 705 795
Braking torque N.m 380 450 510 600 680 770 900 1030 1180
Braking force N 3340 Adjustable from 50% à 100%
Max Reaction force N 1 Caliper : 3340 N - 2 Calipers : 1500 N
CALIPER For non standard discs : please contact ATV
A mm 160 165 170 180 186 195 205 217 231
C mm 100 120 140 160 190 220 255 296 341
Pressure bar 100
Displaced volume for complete release cm³ 3,1
Total cylinder volume cm³ 25
Response time s 0,15
Weight kg 27
450 SH
DimensionsandDataopentoimprovement
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
Packing glands for all indicator switches : CM 10
Edition 2006-06 C202
31. Appareils Transformation de Vitesse
FAIL SAFE DISC BRAKE
Spring braking - Hydraulic release - Disc thickness: 12,7 to 30mm
Without automatic lining wear adjustment (REF : 4 SHRM)
With automatic lining wear adjustment (REF : 4 SH)
The brake must work with a hydraulic power unit
Brake disc diameter ØB mm 445 495 550 625 705 795
Braking torque N.m 950 1120 1270 1500 1750 2000
Braking force N 5880 Adjustable from 50% à 120%
Max Reaction force N 1 Caliper : 7060 N - 2 Calipers : 4130 N
CALIPER For non standard discs : please contact ATV
A mm 225 232 240 250 260 275
C mm 130 154 180 215 255 295
Pressure bar 100
Displaced volume for complete release cm³ 6,8
Total cylinder volume cm³ 77
Response time s 0,2
Weight kg 62
4 SH
DimensionsandDataopentoimprovement
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
Packing glands for all indicator switches : CM 10
Edition 2004-11 C203
32. Appareils Transformation de Vitesse
FAIL SAFE DISC BRAKE
Spring braking - Hydraulic release - Disc thickness: 12,7 to 30mm
Without automatic lining wear adjustment (REF : 3 SHRM)
With automatic lining wear adjustment (REF : 3 SH)
The brake must work with a hydraulic power unit
Brake disc diameter ØB mm 445 495 550 625 705 795
Braking torque N.m 1600 1820 2100 2500 2900 3350
Braking force N 10170 Adjustable from 50% à 120%
Max Reaction force N 1 Caliper : 12200 N - 2 Calipers : 8350 N
CALIPER For non standard discs : please contact ATV
A mm 285 294 305 315 330 345
C mm 100 124 150 185 225 265
Pressure bar 100
Displaced volume for complete release cm³ 8,5
Total cylinder volume cm³ 102
Response time s 0,2
Weight kg 95
3 SH
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
Packing glands for all indicator switches : CM 10
DimensionsandDataopentoimprovement
Edition 2004-11 C204
33. FAIL SAFE DISC BRAKE
Spring braking - Hydraulic release
Right hand caliper Left hand caliper
Instruction handbook nr 232 (RA)
Instruction handbook nr 233 (RM)
Power pack definition: see leaflet nr 262 Caliper fixation 15 and 30
Technical features: 15SH 30SH Working conditions :
Braking force ¹: N 20 000 40 000 Ambient temperature: -10°C +40°C
Total gap between pads and disc (nominal value): mm 2 2 Humidity: <70%
Release pressure: bar 100 100 Dusty ambience: ≥ 65µ
Response time: s 0,2 0,2 Horizontal position(others conditions, contact ATV)
Displaced volume for complete release: cm³ 17 42
Disc thickness: mm 30 30 Monitoring switches :
Weight: kg 95 95 240V 1,5A AC ; 250V 0,1A DC
Wire 5 x 0.75mm², length 2m., Øext 7.5mm
Braking torque : Cf [Nm] = Braking force x Rf / 1000 IP67 protection
Braking radius Rf [mm] = (ØD/2) - 62
Disc ØD [mm] ² 495 550 625 705 795 Options :
Cf [Nm] ¹ 15SH 3 650 4 200 4 950 5 750 6 650 - Opening switch C1
30SH 7 300 8 400 9 900 11 500 13 300 - Adjustment switch C3
Dimension A [mm] 295 305 315 330 345 - Wear switch C2
Dimension C [mm] 120 150 185 225 265 - 42mm Disc thickness
¹ adjustable from 60% to 100% - Automatic wear adjustment (RA)
² For different Ø => A= ØB x 0,167 + 210 et C= ØB x 0,473 - 109 - Seawater execution
Fixation: 4 screw M20 Class 8.8 and 4 washers Z20 (not supplied)
Cs : 340 Nm ±10% µ 0,15 Calculation notes or 3D models available on request
2015-02 C230
www.atv.fr
Dataopentoimprovement
15SH - 30SH
OIl port 1/4'' BSP
+
spotfacing
Bleeding
screw
4 holes Ø22
34. FAIL SAFE DISC BRAKE
Spring braking - Electro-hydraulic release
Right hand caliper Left hand caliper
Instruction handbook nr 232 (RA)
Instruction handbook nr 233 (RM)
Power pack definition: see leaflet nr 262 Caliper fixation 15 and 30
Technical features: 15SHCI 30SHCI Working conditions :
Braking force ¹: N 20 000 40 000 Ambient temperature: -10°C +40°C
Total gap between pads and disc (nominal value): mm 2 2 Humidity: <70%
Power consumption kW 0,65 0,65 Dusty ambience: ≥ 65µ
Response time: s 0,2 0,2 Horizontal position(others conditions, contact ATV)
Supply voltage (Tripahsé 50Hz) V AC 400 0,65
Disc thickness: mm 30 30 Monitoring switches :
Weight: kg 125 125 240V 1,5A AC ; 250V 0,1A DC
Wire 5 x 0.75mm², length 2m., Øext 7.5mm
Braking torque : Cf [Nm] = Braking force x Rf / 1000 IP67 protection
Braking radius Rf [mm] = (ØD/2) - 62
Disc ØD [mm] ² 495 550 625 705 795 Options :
Cf [Nm] ¹ 15SHCI 3 650 4 200 4 950 5 750 6 650 - Opening switch C1
30SHCI 7 300 8 400 9 900 11 500 13 300 - Adjustment switch C3
Dimension A [mm] 295 305 315 330 345 - Wear switch C2
Dimension C [mm] 120 150 185 225 265 - Accumulators C4
¹ adjustable from 60% to 100% - 42mm Disc thickness
² For different Ø => A= ØB x 0,167 + 210 et C= ØB x 0,473 - 109 - Automatic wear adjustment (RA)
Fixation: 4 screw M20 Class 8.8 and 4 washers Z20 (not supplied)
Cs : 340 Nm ±10% µ 0,15 Calculation notes or 3D models available on request
2015-12 C231
www.atv.fr
Dataopentoimprovement
15SHCI - 30SHCI
4 holes Ø22
35. FAIL SAFE DISC BRAKE
Spring braking - Hydraulic release
Caliper fixation 60 Caliper fixation 105
Technical features: 60SH 105SH Working conditions :
Braking force ¹: N 84 000 147 000 Ambient temperature: -10°C +40°C
Total gap between pads and disc (nominal value): mm 2 2 Humidity: <70%
Release pressure: bar 100 100 Dusty ambience: ≥ 65µ
Response time: s 0,2 0,2 Horizontal position(others conditions, contact ATV)
Displaced volume for complete release: cm³ 80 166
Disc thickness: mm 30 30 Monitoring switches :
Weight: kg 105 105 240V 1,5A AC ; 250V 0,1A DC
Wire 5 x 0.75mm², length 2m., Øext 7.5mm
Braking torque : Cf [Nm] = Braking force x Rf / 1000 IP67 protection
Braking radius Rf [mm] = (ØD/2) - 62
Disc ØD [mm] ² 495 550 625 705 795 Options :
Cf [Nm] ¹ 60SH 15 500 17 900 21 000 24 400 28 100 - Opening switch C1
105SH 27 200 31 300 36 700 42 600 49 200 - Adjustment switch C3
Dimension A [mm] 295 305 315 330 345 - Wear switch C2
Dimension C [mm] 120 150 185 225 265 - 42mm Disc thickness
¹ adjustable from 60% to 100% - Automatic wear adjustment (RA)
² For different Ø => A= ØB x 0,167 + 210 et C= ØB x 0,473 - 109 - Seawater execution
Fixation: 6 or 10 screw M20 Class 8.8 and washers Z20 (not supplied)
Cs : 340 Nm ±10% µ 0,15 Calculation notes or 3D models available on request
2015-02 C232
www.atv.fr
Dataopentoimprovement
60SH - 105SH
Oil port
3/8'' BSP +
spotfacing
Bleeding screw
6 trous Ø22 10 trous Ø226 holes Ø22 10 holes Ø22
Right hand caliper
Left hand caliper
Instruction handbook nr 232 (RA)
Instruction handbook nr 233 (R
Power pack definition: see leaflet nr 262M)
36. FAIL SAFE DISC BRAKE
Spring braking - Electro-hydraulic release
Right hand caliper Left hand caliper
Instruction handbook nr 232 (RA)
Instruction handbook nr 233 (RM)
Power pack definition: see leaflet nr 262 Caliper fixation 60 Caliper fixation 105
Technical features: 60SHCI 105SHCI Working conditions :
Braking force ¹: N 84 000 147 000 Ambient temperature: -10°C +40°C
Total gap between pads and disc (nominal value): mm 2 2 Humidity: <70%
Power consumption kW 0,65 0,65 Dusty ambience: ≥ 65µ
Response time: s 0,2 0,2 Horizontal position(others conditions, contact ATV)
Supply voltage (Tripahsé 50Hz) V AC 400 400
Disc thickness: mm 30 30 Monitoring switches :
Weight: kg 135 135 240V 1,5A AC ; 250V 0,1A DC
Wire 5 x 0.75mm², length 2m., Øext 7.5mm
Braking torque : Cf [Nm] = Braking force x Rf / 1000 IP67 protection
Braking radius Rf [mm] = (ØD/2) - 62
Disc ØD [mm] ² 495 550 625 705 795 Options :
Cf [Nm] ¹ 60SHCI 15 500 17 900 21 000 24 400 28 100 - Opening switch C1
105SHCI 27 200 31 300 36 700 42 600 49 200 - Adjustment switch C3
Dimension A [mm] 295 305 315 330 345 - Wear switch C2
Dimension C [mm] 120 150 185 225 265 - Accumulators C4
¹ adjustable from 60% to 100% - 42mm Disc thickness
² For different Ø => A= ØB x 0,167 + 210 et C= ØB x 0,473 - 109 - Automatic wear adjustment (RA)
Fixation: 6 or 10 screw M20 Class 8.8 and washers Z20 (not supplied)
Cs : 340 Nm ±10% µ 0,15 Calculation notes or 3D models available on request
2015-12 C233
www.atv.fr
Dataopentoimprovement
60SHCI - 105SHCI
6 trous Ø22 10 trous Ø226 holes Ø22 10 holes Ø22
40. Appareils Transformation de Vitesse
FAIL SAFE DISC BRAKE
Spring braking - Pneumatic release - Disc thickness: 12,7 to 30mm
without automatic lining wear adjustment (REF : 5 SPRM)
with automatic lining wear adjustment (REF : 5 SP)
Brake disc diameter ØB mm 315 355 395 445 495 550 625
Braking torque N.m 190 220 260 300 340 390 460
Braking force N 1650 Adjustable from 50% à 120%
Max Reaction force N 1 Caliper : 1980 N - 2 Calipers : 890 N
CALIPER For non standard discs : please contact ATV
A mm 160 165 170 180 186 195 205
C mm 100 120 140 160 190 220 255
Release pressure bar 5
Response time s 0,15
Weight kg 34
5 SP
DimensionsandDataopentoimprovement
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
Packing glands for all indicator switches : CM 10
Edition 2004-11 C301
41. Appareils Transformation de Vitesse
FAIL SAFE BRAKE
Spring braking - Pneumatic release - Disc thickness: 12,7 to 30mm
Without automatic lining wear adjustment (REF : 450 SPRM)
With automatic lining wear adjustment (REF : 450 SP)
Brake disc diameter ØB mm 315 355 395 445 495 550 625 705 795
Braking torque N.m 380 450 510 600 680 770 900 1030 1180
Braking force N 3340 Adjustable from 50% to 100%
Max Reaction force N 1 Caliper : 3340 N - 2 Calipers : 1500 N
CALIPER For non standard discs : please contact ATV
A mm 160 165 170 180 186 195 205 217 231
C mm 100 120 140 160 190 220 255 296 341
Release pressure bar 6
Response time s 0,15
Weight kg 34
450 SP
DimensionsandDataopentoimprovement
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
Packing glands for all indicator switches : CM 10
Edition 2006-05 C302
42. Appareils Transformation de Vitesse
FAIL SAFE DISC BRAKE
Spring braking - Pneumatic release - Disc thickness: 12,7 to 30mm
Without automatic lining wear adjustment (REF : 4 SPRM)
With automatic lining wear adjustment (REF : 4 SP)
Brake disc diameter ØB mm 445 495 550 625 705 795
Braking torque N.m 950 1120 1270 1500 1750 2000
Braking force N 5880 Adjustable from 50% à 120%
Max Reaction force N 1 Caliper : 7060 N - 2 Calipers : 4130 N
CALIPER For non standard discs : please contact ATV
A mm 225 232 240 250 260 275
C mm 130 154 180 215 255 295
Release pressure bar 5
Response time s 0,2
Weight kg 77
4 SP
DimensionsandDataopentoimprovement
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
Packing glands for all indicator switches : CM 10
Edition 2004-11 C303
43. Appareils Transformation de Vitesse
FAIL SAFE DISC BRAKE
Spring braking - Pneumatic release - Disc thickness: 12,7 to 30mm
Without automatic lining wear adjustment (REF : 3 SPRM)
With automatic lining wear adjustment (REF : 3 SP)
Brake disc diameter ØB mm 445 495 550 625 705 795
Braking torque N.m 1600 1820 2100 2500 2900 3350
Braking force N 10170 Adjustable from 50% à 120%
Max Reaction force N 1 Caliper : 12200 N - 2 Calipers : 8350 N
CALIPER For non standard discs : please contact ATV
A mm 285 294 305 315 330 345
C mm 100 124 150 185 225 265
Release pressure bar 5
Response time s 0,2
Weight kg 122
3 SP
DimensionsandDataopentoimprovement
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
Packing glands for all indicator switches : CM 10
Edition 2004-11 C304
44. Appareils Transformation de Vitesse
FAIL SAFE DISC BRAKE
Sping braking - Pneumatic release - Disc thickness : 30 mm
Braking torque ( Nm ) = Braking force / 1000 x [(ØB)/2-68]
MAXIMUM BRAKING FORCE N 70 000
CALIPER
Release pressure bar 6
Response time s 0,2
Weight kg 150
A mm = ( 0,171 x ØB ) + 279
C mm = ( 0,470 x ØB ) - 161
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 01 - 30.15.41.00.
Fax : (33) - 01 - 30.15.41.19.
ST2 SP
Dimensionsanddataopentoimprovement
Edition 2014-07 C305
45. FAIL-SAFE DISC BRAKE
Spring applied - Pneumatic release
Technical features: Working conditions :
Braking force²: kN 10,5 Ambient temperature: -20° / +60°C
Total gap between pads and disc (nominal value): mm 1 Humidity: < 90 %
Response time: s 0,2
Release pressure: bar 10 Monitoring switches:
Maximal pressure: bar 20 240V 1,5A AC ; 250V 0,1A DC
Disc thickness: mm 20 Wire 5 x 0.75mm², length 2m., Øext 7.5mm
Weight: kg 24 IP67 protection
² Braking torque loss at 1mm pad wear: 6%
Options :
- Floating caliper alone delivered (no bracket)
Braking torque: Cf [Nm] = 10,5 x Rf - Balancing springs
Braking radius: Rf [mm] = (ØD/2) -35 - Inductive switches
Torque increases by up to 12% in dynamic mode (refer to ATV) - Pads fitted with wear wire or sintered (for high temp.)
- Seawater execution
Lifting ring not included - Low temperature execution
- Off-shore certifications
Fixation : 4x M16 screws Class 8.8 (not supplied) - ATEX certifications for explosive atmospheres
Cs : 190 Nm ±10% µ 0,15
Calculation notes or 3D models available on request
2015-11 C306
www.atv.fr
Dataopentoimprovement
S9 SP
Air port
1/8'' BSP
Brake release and pad
wear monitoring
switches
Balancing spring
option
Instruction handbook N°265
5mmmax.5mmmax.
Discpositionvs.brakesupport
48. HYDRAULIC DIRECT ACTION DISC BRAKE
Hydraulic pressure braking - Disc thickness : 12,7 to 30mm
Technical features:
Braking force: N 640 890 1 150 1 400 1 650
Hydraulic pressure: bar 25 35 45 55 65
Total gap between pads and disc (nominal value): mm 0,7
Max. pressure: bar 80 Working conditions :
Displaced volume for complete braking: cm³ < 2 Ambient temperature: -20° / +60°C
Weight: kg 27 Humidity: < 90 %
Max. reaction force: 1 caliper : 1980N - 2 calipers: 890N Dusty ambience : ≥ 65µ
Braking torque : Cf [Nm] = Braking force x Rf / 1000 Monitoring switches :
Braking radius Rf [mm] = (ØD/2) -42 240V 1,5A AC ; 250V 0,1A DC
With disc: A [mm] C [mm] Cf [Nm] PG11 cable gland
Ø 315 mm 160 100 230 IP66 protection
Ø 355 mm 165 120 265
Ø 395 mm 170 140 315 Options :
Ø 445 mm 180 160 360 - Manual wear adjustment (Réf.: 5ADHRM)
Ø 495 mm 186 190 410 - Opennig switch
Ø 550 mm 195 220 470 - Wear switch
Ø 625 mm 205 255 550
For different Ø => Contact ATV Calculation notes or 3D models available on request
2016-05 D100
www.atv.fr
Dataopentoimprovment
5 ADH
Drawing file Nr 12181
Handbook Nr 278 (Automatic wear adjustment => Ref.: 5ADH)
Power pack definition : see leaflet Nr 262
Fastening: 4 screws M14 Class 8.8 (not supplied)
Cs : 120 Nm ±10% µ 0,15
Brake off
indicator switch
Lining wear indicator switch
Bleeding screw
175Recommanded
49. HYDRAULIC DIRECT ACTION DISC BRAKE
Files nr 12728
Instruction handbook nr 266
Power pack definition: see leaflet nr 262
Technical features:
Braking force: N 7 000 8 000 9 000 10 000
Hydraulic pressure bar 140 160 180 200
Total gap between pads and disc (nominal value): mm 2 Working conditions :
Maximal wear on each lining: mm 8 Ambient temperature: -20° / +40°C
Response time: s <0,1 Humidity: < 90 %
Maximal pressure: bar 230
Displaced volume for complete braking: cm³ 2 Options :
Volume total (worn linings): cm³ 13 - Set of bolts (screws + washers)
Disc thickness: mm 30 - Brake support
Weight: kg 8,5 - Pads fitted with wear wire
- Pads sintered (for high temp.)
Braking torque : Cf [Nm] = Braking force x Rf / 1000 - Seawater execution
Braking radius Rf [mm] = (ØD/2) -27 - Hydraulic power pack
Torque increase by up to 10% in dynamic mode (refer to ATV)
Fastening : 2x M12 screws Class 8.8 (not supplied)
Cs : 69 Nm ±10% µ 0,15 Calculation notes or 3D models available on request
2016-01 D101
www.atv.fr
Dataopentoimprovement
DADH10
Zone for
remove linings
Oil port
1/8'' BSP +
bleeding screw on
the opposite side
Optional set
of bolts
50. HYDRAULIC DIRECT ACTION DISC BRAKE
Files nr 12734
Instruction handbook nr 266
Power pack definition: see leaflet nr 262
Technical features:
Braking force: N 22 000 25 000 28 000 30 000
Hydraulic pressure bar 140 160 180 200
Total gap between pads and disc (nominal value): mm 2 Working conditions :
Maximal wear on each lining: mm 8 Ambient temperature: -20° / +40°C
Response time: s <0,1 Humidity: < 90 %
Maximal pressure: bar 230
Displaced volume for complete braking: cm³ 5 Options :
Volume total (worn linings): cm³ 45 - Set of bolts (screws + washers)
Disc thickness: mm 30 - Brake support
Weight: kg 15 - Pads fitted with wear wire
- Pads sintered (for high temp.)
Braking torque : Cf [Nm] = Braking force x Rf / 1000 - Seawater execution
Braking radius Rf [mm] = (ØD/2) -42 - Hydraulic power pack
Torque increase by up to 10% in dynamic mode (refer to ATV)
Fastening : 2x M24 screws Class 8.8 (not supplied)
Cs : 640 Nm ±10% µ 0,15 Calculation notes or 3D models available on request
2016-02 D102
www.atv.fr
Dataopentoimprovement
DADH 30
Zone for remove
linings
Oil port
1/8'' BSP +
bleeding screw on
the opposite side
Optional set
of bolts M24
51. HYDRAULIC DIRECT ACTION DISC BRAKE
Braking torque (N.m) = Braking force / 1000 x [(ØB)/2 - 50]
BRAKING FORCE Max.
Service pressure bar 30 60 100 160 200
N 19 000 38 000 63 000 101 000 127 000
CALIPER
Displaced volume for complete braking cm³ 17 (4,25 cm³ per piston)
Total volume (worn linings) cm³ 176 (44 cm³ per piston)
Response time < 0,1
Weight kg 60
A mm = (ØB)/2 + 22
Installation
DimensionsandDataopentoimprovement
- FASTENING -
5 screw M 20 : Class 10-9
Tightening torque : 430 N.m
DADH75
www.atv.fr
2015-02 D119
52. HYDRAULIC DIRECT ACTION DISC BRAKE
Braking torque (N.m) = Braking force / 1000 x [(ØB/2 - 90]
BRAKING FORCE
Service pressure bar 160 180 200
N 330 000 370 000 410 000
CALIPER
Displaced volume for complete braking cm³ 180 (With 1mm gap)
Total volume (worn linings) cm³ 1100 (8mm of wear per lining)
Response time s according to volume
Weight kg 280 (With fixation screws)
A mm = (ØB)/2 + 50
- FASTENING -
8 screws M 30
Tightening torque : 1500 Nm
+ 2 fixation bolts
DimensionsandDataopentoimprovement
Installation
DADH350
www.atv.fr
2008-09 D122
54. ELECTRIC DIRECT ACTION DISC BRAKE
Electric current applied
Without automatic lining wear adjustment (REF : 5 ADERM)
For power supplier, please contact ATV
Brake disc diameter ØB mm 315 355 395 445 495 550 625
Braking torque N.m 190 220 260 300 340 390 460
Braking force N 1650 Adjustable from 50% to 120%
Maxi Reaction force N 1 Caliper : 1980 N - 2 Calipers : 890 N
CALIPER
Power consumption W 100 Voltage 24 V DC
Response time s 0,2
Weight kg 34
A mm 160 165 170 180 186 195 205
C mm 100 120 140 160 190 220 255
For non standard discs : please contact ATV
Packing glands for all indicator switches : CM 10
DimensionsandDataopentoimprovement
Lining wear indicator switch
packing gland : CM10
5 ADE
www.atv.fr
2008-09 D301
55. ELECTRIC DIRECT ACTION BRAKE
Electric current applied
Without automatic lining wear adjustment (REF : 4 ADERM)
With automatic lining wear adjustment (REF : 4 ADE)
For power supplier, please contact ATV
Brake disc diameter ØB mm 445 495 550 625 705 795
Braking torque N.m 950 1120 1270 1500 1750 2000
Braking force N 5880 Adjustable from 50% to 120%
Maxi Reaction force N 1 Caliper : 7060 N - 2 Calipers : 4130 N
CALIPER
Power consumption W 115 under voltage of 24 V (voltage from 0 to 24 V)
Response time s 0,2
Weight kg 77
A mm 225 232 240 250 260 275
C mm 130 154 180 215 255 295
For non standard discs : please contact ATV
DimensionsandDataopentoimprovement
Packing glands for all indicator switches : CM 10
Lining wear indicator switch
packing gland :CM10
www.atv.fr
4 ADE
2008-09 D302
58. ELECTRIC POWER SUPPLIER
Technical features : ESP 5850 ESE6850 Working conditions :
Protection : IP00 IP66 / IK10 Ambient temperature : -20°C to +60°C
Weight : kg 12 16 Humidity : < 90%
Electrical features : Options :
Supply voltage single phase Vac 230/400 50-60 Hz - Special input voltage
Release voltage (Off-load) : V 65 (Internal R = 0,3 Ohm) - Marinised
Economy voltage (Off-load) : V 10 (Internal R = 0,3 Ohm) - With fan
Maximum connecting cable resistance : 0,5 Ohm per caliper - Without fast action card
Other options and 3D models available on request
Type of caliper 450SE 4SE 3SE
Number 1 2 1 2 1 2 1 2 1 1 1
Cycles per hour 150 150 150 150 150 150 450 750 450 450 450
f=60% at 40°C
Release power (VA) 320 600 400 730 1400 2250 640 1120 1800 1690 2200
Economy power (VA) 15 35 20 45 100 185 40 80 130 130 175
Fuse 230V (aM) 6 6 6 6 6 10 6 6 8 8 10
Fuse 400V (aM) 4 4 4 4 4 8 4 4 6 6 8
2016-05 F101
561SE 560SE 56SE 5SE
www.atv.fr
Dataopentoimprovement
ESP 5850
ESE 6850
Handbook nr 026
ESP 5850 ESE 6850
Output voltage curve
3 packing gland ISO16
Without box In box
For screw M8
59. ELECTRIC POWER SUPPLIER
Technical features : ESP 51850 ESE61850 Working conditions :
Protection : IP00 IP66 / IK10 Ambient temperature : -20°C to +60°C
Weight : kg 25 36 Humidity : < 90%
Electrical features : Options :
Supply voltage single phase Vac 230/400 50-60 Hz - Special input voltage
Release voltage (Off-load) : V 65 (Internal R = 0,2 Ohm) - Marinised
Economy voltage (Off-load) : V 10 (Internal R = 0,11 Ohm) - With fan
Maximum connecting cable resistance : 0,1 Ohm per caliper - Without fast action card
Other options and 3D models available on request
Type of caliper ST1SE ST2SE
Number 1 2 1 2 1 2 1 2 1 1
Cycles per hour 1000 1000 450 450 600 600 450 450 100 100
f=60% at 40°C
Release power VA 1200 1650 1950 3400 1900 3400 2700 4350 6700 6700
Economy power VA 75 110 125 260 100 260 200 350 500 500
Fuse 230V (aM) 16 16 16 16 16 16 16 20 20 20
Fuse 400V (aM) 10 10 10 10 10 10 10 16 16 16
2016-03 F102
4SE450SE5SE 3SE
ESP 51850 / ESE 61850 ESP 51852 / ESE 61852
www.atv.fr
ESP 51850
ESE 61850
Handbook nr 026
ESP 51850 ESE 61850
Output voltage curve
3 packing gland ISO16
Without box In box
For screw M8
Dataopentoimprovement
60. 24V/48V CONTROLLER FOR ELECTROMAGNETIC BRAKE
Technical features : Working conditions :
Protection : IP55 Ambient temperature : -20°C to +60°C
Weight : Kg 1,3 Humidity : < 90%
Electrical features : Operating:
Supply voltage : Vcc 24 48 Brake controller delivers its max power
Release voltage : V 24 48 during one second and then switches to the economy voltage.
Economy voltage : V 4 8
Max. power : W 2200 2200
Brake coil voltage Vcc 24 65
Electrical protection : aM fuse acc. to CEI 60269-2
To protect upstream by circuit breaker
type D conform to IEC 947,2
Duty cycles : 600 cycles per hour
at duty ratio f = 60%
Other options and 3D models available on request
2016-02 F103
www.atv.fr
ADC 24V / 48V
File # 12732
Instruction handbook # 164
Dataopentoimprovement
61. 24V PROGRESSIVE ELECTRIC POWER SUPPLIER
The braking force is proportional to the input signal
The braking force can be regulated.
Command voltage Between 10 et 24V
Progressive input signal From 0 to 10V
Supply voltage 24V DC
Release voltage 24V
Hold voltage 4V
Max. power 2000W
Protection IP 66 ; IK 08
Cycles per hour 600 Cycles per hour f=60%
Fuse Must be protected with 30A motor fuse
Weight 1kg
Appareils de Transformation de Vitesse
APCD 24 B
Direction Technique et Commerciale Paris
54, Route de Sartrouville
F 78230 Le Pecq
Tel : (33) - 1 - 30.15.41.00.
Fax : (33) - 1 - 30.15.41.19.
The voltage variation of the in put signal
allows the variation of the output voltage
and the adjustment of the braking force.
DimensionsandDataopentoimprovement
Function:
When current is on the supplier provides 24V
release voltage during 0,7sec and then switches
over to 4V hold voltage.
Edition 2004-10 F104
63. TP3 HYDRAULIC POWER PACK
Technical features: Working conditions:
Max pressure: bar 230 Ambient temperature: -20° / +40°C
Pump flow rate: l/min 1,7 Humidity: < 90 %
Motor power: kW 0,75 Protection: IP55
Electrovalve and pressure switch voltage: Vdc 24 Assembly position: Horizontal
Tank capacity: litre 2,5 Options :
Oil charge: litre 2 - Protective cover
Nominal voltage (threephase): Vac - Hz 3x400 - 50 - Electric control box
Weight (empty tank): kg 16
Pressure is supplied when electric supply is on.
Pump stops when pressure top threshold is reached.
Pressure is released when electric supply is switched off
Mounting : 2 screws M10 Class 8.8 (not supplied)
2016-01 F201
www.atv.fr
TP3
Hydraulic diagram
Manual
pump
Electrical
connection 3x
400V + ground
Oil port
G3/8"
Electrical
connection
24V
Dataopentoimprovement
Electrical
control box
Drawing file Nr 12704
Other options and 3D models available on request
Instruction hanbook Nr. 276
64. CO2R HYDRAULIC POWER PACK
Technical features : optional optional Working conditions :
Max pressure : bar 230 230 180 Ambient temperature : -20° / +40°C
Pump flow rate : l/min 1,3 2,6 4,8 Humidity : < 90 %
Motor power : kW 0,55 1,5 1,5 Protection : IP55
Assembly position : Horizontal
Tank capacity : litre
Oil charge : litre Options :
Nominal voltage (threephase) : Vac - Hz - Accumulators kit
Weight (empty tank without options) : kg - Integrated manual pump
- 3-ways valve position monitoring switches
- Oil level contact switch
- Oil temperature monitoring switch
Inludes an integrated control card - Pressure filter
Pressure is supplied when the voltage is activated. - Air conditioner filter
Pump stops when pressure top threshold is reached. - Flow limiter
Pressure is released when the voltage is switched off - Oil heater / Oil circulation
- Discharge valve redondancy
Mounting : 4 screws M10 Class 8.8 (not supplied)
* : Dimension with filter pressure or manual pump option
2016-05 F210
2
2,5
3x400 - 50
20
www.atv.fr
Dataopentoimprovement
CO2R
Oil port
3/8'' BSP
Manual pump
(optional)
Oil level monitoring
switch (optional)
Temperature
monitoring switch
(optional)
Electrical
connections
3x400V + ground
Hydraulic diagram
Accumulators kit
(optional)
Drawing file Nr 12704
Other options and 3D models available on request
Instruction hanbook Nr. 268
65. ATV 114 HYDRAULIC POWER PACK
Technical features: optional Working conditions:
Max pressure: bar 230 120 Ambient temperature: -20° / +40°C
Pump flow rate: l/min 4,6 11 Humidity: < 90 %
Motor power: kW 2,2 2,2 Protection : IP55
Mounting position: Horizontal
Tank capacity: litre
Oil charge: litre Options:
Nominal voltage (threephase): Vac - Hz - Manual pump with 3-ways valve and manometer
Weight (empty tank without options): kg - 3-ways valve position monitoring switches
- Oil level contact switch
- Oil temperature monitoring switch
- Pressure filter 10µm
Inludes an integrated controller - Air conditioner filter
Pressure is supplied when electric supply is on. - Dripping tray
Pump stops when pressure top threshold is reached. - Oil heater / Oil circulation
Pressure is released when electric supply is switched off - Solenoid valve monitoring switches
Mounting: 4 screws M12 Class 8.8 (not supplied)
2015-12 F230
30
26
3x400 - 50
95
www.atv.fr
Dataopentoimprovement
ATV114
Oil level
monitoring
switch
(optional)
Pressure filter
(optional)
Hydraulic diagram
3-ways valve
position
monitoring
switches
Other options and 3D models available on request
Instruction hanbook Nr. 272
Oil port
1'' BSP
Electrical
connections
3x400V +
ground
Manual pump
(optional)
Dripping tray
(optional)
Drawing file Nr 12666
67. PAD WEAR MONITORING CONTROLLER
Technical features : Working conditions:
Supply voltage: VDC Ambient temperature: -10°/+55°C
Power: W Humidity: < 90 %
Integrated fuse: mA Protection: IP66
Cabinet material:
Mounting bracket material:
Distance from wall: mm Options :
Type of terminal: - Special voltages (48VAC ; 230VAC ; 400VAC)
Weight : kg - Wall mounting brackets
- Stainless steel cabinet
2016-04 F301
2,2
8
zinc-plated steel
24
12
500
Sheet steel
with screws
www.atv.fr
Dataopentoimprovement
CIUG
2x packing glands
ISO16
Suitable wire Ø:
4,5 to 10 mm
This device acts like a normally closed switch. It will open the electric contact as soon as one pad is worn out.
This system must be continuously powered.
The mornitoring function requires pads with wear monitoring wire.
4 pads can be connected.
Connecting diagram
Cabinet dimensions
Drawing file Nr 12063
Wall mounting
bracket
4x packing glands
ISO12
Suitable wire Ø:
3 to 6,5 mm
Fastening by
4 screws M8
Power supply
24VDC
Wear default
signals
Disc Pad
Optional AC supply
(special voltage on
request)
68. SPEED MONITORING MODULE
Technical features: Working conditions:
24 Vdc - 4 A supply Ambient temperature: -10°/+55°C
1024 pulses / revolution incremental encoders Humidity: < 90 %
300 x 250 x 150 mm steel controller box Ingress protection: IP55
180 x 167 x 107 mm steel junction box
Cam unit (optional):
Limit switch with shaft-mounted LS incremental encoder Options:
From 2 thru. 5 cams available - Cam unit
LS Encoder driven by LS shaft - Unsynchronised rotation speed alarm
Cams driven by a gearbox with speed reducing ratio from 1:7,5 thru 1:550 (others upon request) - Positionning through absolute encoder
- Specific supply voltage
2015-11 F302
www.atv.fr
Dimesnionsanddataopentoimprovement
ATVSUR
Cables inlet
Display
Instruction handbook no 230
ATVSUR (fixation with 4 screws M8) CAM UNIT (optional)
Connection diagram
This speed monitoring device intended for hoisting systems, detects overspeed, load sliding in static mode, counter-rotation in dynamic
mode, drive line breakage and unsynchronised rotation speeds (optional).
ATVSUR is permanently auto-controlled to ensure total safety.
69. CRANE BUILDERS STEELWORKS
FRANCE EIFFAGE CONSTRUCTION METALLIQUE - REEL - ADC - NFM - CMI - MC LEVAGE FRANCE ARCELORMITTAL - CONSTELLIUM - AUBERT ET DUVAL - ASCOMETAL - APERAM
KONECRANES - SOMDEL - SEVAL - COMETE - JOSEPH PARIS - CEGELEC - SEI UGITECH - SALZGITER - MANNESMANN PRECISION - NEXANS - THYSSEN
MANITOWOC CRANE CARE - ACTEMIUM - SECAM - SOLOMAT CREUSOT FORGES - INDUSTEEL - FERROPEM
GERMANY KRANBAU KÖTHEN - STALVOSS - NOELL - KRAFOTEC - BRUNNHUBER - ITALY DALMINE – ILVA – AST –ARCELORMITTAL PIOMBINO – DANIELI – RIVA TARANTO –
DEMAG CRANES - UTRANS - HELFER KRANSERVICE ITALSIDER
ITALY ANSALDO - DEMAG - ITALIMPIANTI - TECHINT - BONFANTI - OMIS GERMANY ARCELORMITTAL BREMEN - SAARSTAHL - ARCELORMITTAL HAMBURG -
SIDER PIOMBINO - ALMICI - MELONI - TENOVA - ITALGRU SALZGITTER FLACHSTAHL - BES RIVA STAHL - LECH STAHLWERKE -
AUTRIA ING. VOITH TRAUN ELEKTROWERK WEISWEILER
ASIA DHHI GROUP SWEDEN AVESTA – SSAB - SANDVIKEN - OUTUKUMPU
NETHERLANDS TATASTEEL IJMUIDEN
RENEWABLE ENERGIES BELGIUM ARCELORMITTAL - INDUSTEEL - UGINE ALZ - NLMK CLABECQ
FRANCE ALSTOM OCEAN ENERGY - SABELLA LUXEMBURG ARCELORMITTAL
NETHERLANDS TOCARDO ALGERIA ARCELORMITTAL ALGERIE
GERMANY ENERCON SPAIN ARCELORMITTAL SAGUNTO - AVILES
IRAN MOBARAKEH STEEL
PORT CRANES
FRANCE PHB - SOMDEL - POTAIN
ENERGY
NANTES - ST NAZAIRE - LORIENT - BREST - MARSEILLE - STE - FRANCE EDF - GDF - CNR - COFELY - USINES D'INCINERATION - CNIM - IPXIII -
LE HAVRE- LA ROCHELLE - DIEPPE - CHERBOURG - LILLE - ANDRA - NOVERGIE
STRASBOURG - TOULON - BORDEAUX - CAEN - FOS-SUR-MER CHINA DAYA BAY - SHANXIA WATER CONSERVANCY - HAI YANG NPP
GERMANY HAMBURG - BREMEN - MAINZ
MOROCCO CASABLANCA CONVEYORS
ALGERIA ALGER - SKIKDA - ANNABA FRANCE KOCH – SOMDEL – RBL REI – CLAUDIUS PETERS
TURKEY ISTANBUL GERMANY FAM - VOITH TURBO
AUSTRALIA YALLOURN - COMALCO - BARCLAY MOWLEM - BHP
SPECIAL MACHINES
FRANCE POURTIER - FIVES STEIN - FIVES CAIL BABCOCK - CEGELEC - PAPER INDUSTRY
SIEMENS VAI - SETIC MILTEC - BAUDIN CHATEAUNEUF - SAPELEM - FRANCE ALLIMAND - PROCOAT - SMURFIT SOCAR - PAPETERIE PONT DE CLAIX -
BROCHOT - MARCEAU AMALRIC - CNRS - GED - ADREM - AREVA - VINCI AUSSEDAT REY
GERMANY AUGUST MÖSSNER - TEXMATECH
GREECE GEFYRA ROPEWAYS
ITALY TENOVA FRANCE POMAGALSKI - GIMAR MONTAZ MAUTINO - SEIREL - LST ROPEWAY
ITALY LEITNER - GRAFFER - GARAVENTA - DOPPELMAYR
RAIL / ROAD INDUSTRY
FRANCE RATP - SNCF - EUROVIA - COLAS RAIL - RAZEL BEC - SYSTRA - GCC - LEON GROSSE DEFENCE INDUSTRY
FRANCE DGA - DCNS - NEXTER SYSTEMS - THOMSON CSF - MARINE NATIONALE -
MARINE - OFF SHORE ARMEE DE L'AIR - ESID - AIRBUS DEFENCE & SPACE - CEGELEC DEFENSE ET NAVAL
FRANCE NFM - COMEX - FLEXI-FRANCE - KLEY FRANCE - REEL IMECA
ITALY SAIPEM - REMACUT - REMA ENGINEERING - FINCANTIERI MISCELLANEOUS
NETHERLANDS ERS - HUISMAN FRANCE RENAULT – PSA – MICHELIN – FCB – AREVA – PLACOPLATRE – DMS –
GERMANY BLOHM & VOSS - LÜRSSEN WERFT - MASCHINENFABRIK BRÖHL CALCIA – COFELY ENDEL – CREUZET AERONAUTIQUE – SOMAB – GOODYEAR DUNLOP
05 - 2016
www.atv.fr
Our references
Nr. 0038060-00 – OHSAS18001-2007 / Nr. 0016921-00 – ISO 9001-2008