Caterpillar Cat CB-335E Vibratory Compactor (Prefix C3F) Service Repair Manual (C3F00001 and up).pdf

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Product: VIBRATORY COMPACTOR
Model: CB-335E VIBRATORY COMPACTOR C3F
Configuration: CB-334E CB-335E Vibratory Compactor C3F00001-UP (MACHINE) POWERED BY 3013C Engine
Disassembly and Assembly
CB-334E Series II and CB-335E Series II
Vibratory Compactors
Machine Systems
Media Number -KENR7108-00 Publication Date -01/02/2007 Date Updated -22/02/2007
i02617401
Piston Pump (Propel) - Assemble
SMCS - 5070-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1861 Retaining Ring Pliers 1
B 1P-0510 Driver Gp 1
C 1P-1858 Retaining Ring Pliers 1
D 5P-4758 Retaining Ring Pliers As 1
E 1P-1860 Retaining Ring Pliers 1
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CB-334E CB-335E Vibratory Compactor C3F00001-UP (MACHINE) POWERED B...
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https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

Illustration 1 g01310841
1. Install pin (63) and plug (64) .
2. Install races (62) .
3. Install bearing (61) .
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4. Install controller (60), bolt (59), bearing (57), and pin (58) .
5. Install pin (58), bearing (57), and swashplate assembly (56) .
6. Raise the temperature of bearing (55) .
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7. Install bearing (55) onto shaft (53) .
8. Use Tooling (E) in order to install retaining ring (54) .
9. Install shaft (53) and O-ring seal (52) .
10. Install lip seal (51) into cover (50) .
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11. Install cover (50) .
12. Use Tooling (D) in order to Install retaining ring (49) .
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Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
13. Install washer (46), spring (47), and washer (48) into barrel (42) .
14. Use Tooling (B), Tooling (C), and a suitable press in order to install retaining ring (45) .
15. Install pins (44) and retainer (43) .
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16. Install bearing (41) onto barrel (42) .
17. Install pistons (39) into retaining plate (40) .
18. Install pistons (39) and retaining plate (40) onto the barrel.
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19. Install rotating group (37) and gasket (38) .
20. Install block (35) and gasket (36) .
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21. Install spring (31), washer (32), and nuts (33) onto bolt (34) .
22. Use Tooling (A) in order to install retaining ring (30) .
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23. Install O-ring seal (29) onto cover (25) .
24. Install cover (25), washer (27), and nut (28) onto piston assembly (26) .
25. Install the O-ring seal, cover (25), and bolts (24) .
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CB-334E CB-335E Vibratory Compactor C3F00001-UP (MACHINE) POWERED ...
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26. Install the O-ring seal, cover (23), and bolts (22) .
27. Install cartridge (21) .
28. Install controller (18), bolts (17), coil (19), and nut (20) .
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29. Install the O-ring seals, poppet (14), spring (13), retainers (11), and plug assembly (9) .
30. Repeat Step 29 for the opposite side.
31. Install the O-ring seals, check valve (10), and check valve (12) .
32. Install the O-ring seals, plug (16), and plugs (15) .
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33. Install port plate (8) .
34. Install head (7) and bolts (6) .
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35. Install O-ring seal (5) .
36. Install cover (3) and O-ring seal (4) .
37. Install cover (2) and bolts (1) .
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End By: Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Propel) -
Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Aug 16 23:30:16 UTC+0800 2021
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Machine Systems
i02624338
Piston Pump (Propel) - Install
SMCS - 5070-012
Installation Procedure
1. Install the O-ring seal and gear pump (1) to piston pump (4) and install bolts (12) .
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2. Attach a suitable lifting device to piston pump (4). Install piston pump (4) and gear pump
(1) as a unit. Install bolts (11). The weight of the piston pump and the gear pump is
approximately 61 kg (135 lb).
3. Connect hose assembly (10) to piston pump (4) .
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4. Connect hose assembly (9), hose assemblies (8), and hose assembly (7) to piston pump (4) .
5. Connect hose assemblies (6) to piston pump (4) .
6. Connect harness assembly (5) to piston pump (4) .
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7. Connect hose assembly (3) and hose assemblies (2) to gear pump (1) .
8. Fill the hydraulic oil tank with hydraulic oil. Refer to Operation and Maintenance Manual
for the correct procedure.
Mon Aug 16 23:31:11 UTC+0800 2021
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Machine Systems
i02624562
Drum and Drum Support - Remove
SMCS - 6605-011-S4; 6605-011
Removal Procedure
Table 1
Required Tools
A 6V-6146 Load Leveling Beam 1
B 138-7574 Link Bracket 2
C 1P-2321 Combination Puller 1
Start By:
A. Remove the vibratory motor. Refer to Disassembly and Assembly, "Gear Motor (Vibratory)
- Remove".
Hot oil and hot components can cause personal injury. Do not allow hot
oil or hot components to contact skin.
At operating temperature, the engine coolant is hot and under pressure.
Steam can cause personal injury.
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Check the coolant level only after the engine has been stopped and the
cooling system pressure cap is cool enough to touch with your bare
hand.
Remove the cooling system pressure cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid contact with the skin
and eyes to prevent personal injury.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube
assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps
to prevent fluid loss, and this helps to keep contaminants from entering the system.
1. Disconnect water supply hose (1) from the spray bar.
2. Remove bolts (3) and remove the scraper and spray bar assembly (2) .
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3. Remove bolts (4) and cover (5) from the drum support.
4. Disconnect hose assemblies (6) from piston motor (7) .
5. Move the hose assemblies out of the way on both sides of the machine.
6. Attach Tooling (A), Tooling (B), and a suitable lifting device to each drum support, as
shown. The combined weight of the drum and drum supports is approximately 675 kg (1490
lb).
7. Use the suitable lifting device to slightly raise the drum off the ground. Place suitable blocks
under the frame, as shown. Lower the machine so the machine rests on the wood blocks.
Maintain a small amount of tension in the lifting chains.
8. Remove bolts (8) which fasten the right and left drum supports to the machine.
9. Use the suitable lifting device to carefully lower the drum away from the machine.
10. Use the suitable lifting device to carefully move the drum away from the machine.
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11. Block the drum, as shown.
12. Attach a suitable lifting device to drum support (9). The weight of the drum support is
13. Remove bolts (10) and use a hoist to remove drum support (12) .
14. Attach a suitable lifting device to drum support (vibratory motor side) (11). The weight of
drum support (11) and plate assembly (13) is approximately 135 kg (298 lb).
15. Remove bolts (12) and use a suitable lifting device to remove drum support (11) and plate
assembly (11) from the drum.
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16. Position drum support (11) and attach a suitable lifting device, as shown.
Note: Mark plate (15) and drum support (11) for assembly purposes.
17. Remove bolts (14) and remove plate (15) .
18. Remove retaining plate (16) .
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19. Use a Tooling (C) in order to separate drum support (11) from plate assembly (13) .
Mon Aug 16 23:32:07 UTC+0800 2021
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Machine Systems
i05006661
Drum and Drum Support - Install
SMCS - 6605-012-S4; 6605-012
Installation Procedure
Table 1
Required Tools
A 6V-6146 Load Leveling Beam 1
B 138-7574 Load Leveling Beam 1
C - Loctite 5127 -
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1. Position drum support (11) onto plate assembly (13) .
2. Install retaining plate (16) .
Note: Fill the cavity of retaining plate (16) which faces toward the bearing with grease.
3. Apply Tooling (C) to the mating surfaces of plate (15) and drum support (11) . Position
retaining plate (16) onto drum support (11) . Install bolts (14) .
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4. Attach a suitable lifting device to drum support (11) . The weight of the drum support (11)
is approximately 135 kg (298 lb).
5. Position drum support (11) and plate assembly (13) , as shown. The large opening on plate
assembly (13) should be in-line with the welded boss on the opposite side of the drum.
6. Install bolts (12) which fasten plate assembly (13) to the drum.
7. Attach a suitable lifting device to drum support (9) . The weight of drum support (9) is
8. Use the suitable lifting device to position drum support (9) , as shown. Install bolts (10) .
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9. Attach Tooling (A) , Tooling (B) , and a suitable lifting device to each drum support, as
shown. The combined weight of the drum and drum supports is approximately 675 kg (1490
lb).
10. Use the suitable lifting device to carefully position the drum and drum supports to the
original location.
11. Install bolts (8) which fasten the right and left drum supports to the machine.
12. Use the suitable lifting device to raise the machine from the suitable blocks. Remove the
suitable blocks and carefully lower the machine to the ground.
13. Move all the hose assemblies to the original position.
Note: Repeat step 13 for the opposite side.
14. Connect hose assemblies (6) to piston motor (7) .
15. Position cover (5) onto the drum support and install bolts (4) .
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Caterpillar Cat CB-335E Vibratory Compactor (Prefix C3F) Service Repair Manual (C3F00001 and up).pdf

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Caterpillar Cat CB-335E Vibratory Compactor (Prefix C3F) Service Repair Manual (C3F00001 and up).pdf