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@ 21-02-2023
RESOURCEPERSONS
Chief Patron (s)
Dr. M. Santhiramudu, Hon’ble chairman
Shri. M. Sivaram, M.D.
Patron(s)
Dr. T. Jayachandra Prasad, Principal .
Dr. D. V. Ashok Kumar, Director Placements.
President
Dr. K. Thirupathi Reddy, HOD, M.E.
Ms. S. Sowjanya, HOD, MBA.
Convener
One-day Seminar on
Automobile 4 & 2 Wheeler & CNC Machines
Mr. P.V. Jayasankar
Asst. Professor,
Mr. G.Pandu Ranga Swamy
Asst. Professor,
Mr. A.Gousepeera
Asst. Professor,
Department Of Mechanical Engineering,
RGMCET.
IN ASSOCIATION WITH
DEPARTMENT OF MANAGEMENT STUDIES
Coordinator
Ms. K. Pushpa latha
Dept. of MBA.
WHAT IS AUTOMOBILE:
2
Auto mobile means Self Propelled Vehicle.
 It is invented by KARL BENZ from Germany. It is named
as Benz Patent Motor Car.
Types of Engines:
External Combustion Engine.
Ex: Steam Engines, Trains etc…
Internal Combustion Engine.
Types of IC Engines:
1) Petrol Engine (S.I.)
2) Diesel Engine (C.I.)
AUTOMOBILE HISTORY
•
•
•
•
•
•
First automobile developed in
1860’s in Europe.
By 1900 cars gaining some
reliability.
All cars are hand made costing
$10,000.00
Henry Ford’s better ideas:
Interchangeable parts
Mass production using an
assembly line
3
Four Basic Parts of Vehicles
• Engine or power plant
• Chassis or framework
• Drive Train
• Body
4
Engine Systems
• Compression system
• Valve train
• Fuel system
• Ignition system
• Lubricating system
• Cooling system
• Starting system
• Charging system
• Emission controls
• Exhaust system
5
Fuel System
• Old cars used a carbureted
system.
• Cars now use fuel injection.
• The purpose of the fuel system
is to store, move and deliver the
fuel and air in the proper
proportion to the engine.
6
Ignition System
• Ignition systems are
electronically computer
controlled
• The purpose is to deliver a high
voltage spark (20,000 volts) to
cylinders at the right time to
ignite the fuel.
• Spark plugs /wires
/coil/distributor/COIL PACK
7
Computer
8
• Recent innovation
• Controls
– Fuel,
– ignition,
– Emission
– suspension
10
Lubrication System
• Force feed or pressure fed
system
• Via an oil pump
• Provides lubrication and
protection for all the metal
parts inside the engine
• Oil pump/
• pan
• galleries
11
Cooling System
• Liquid cooled system
• Provides protection from the
excessive heat which builds
up inside the cylinder
• Radiator, water jacket, hoses,
thermostat, heater core, fan
12
Starting System
• Uses a battery and electric
starting motor (cranking motor) to
crank over the engine for
starting
• Battery
• Cranking motor
• Solenoid
• Key switch
• Wires
13
Charging System
• The charging system has two
•
•
•
•
• functions:
1– To recharge the battery after
starting.
2– To provide all the electricity for
the vehicle while the engine is
running.
• The battery provides power while
the engine is not running
• Battery/alternator/voltage
regulator
14
Exhaust System
• Removes gases from engine
• Quiets vehicle
• Provides back pressure
• Exhaust manifold
• Crossover
• Tail pipe
• Muffler
• Resonator
Emission Controls
14
• To clean up the air pollution caused by the automobile.
• Capture any vapor which might escape the the fuel tank and
engines crankcase.
• Clean up exhaust for any un burnt fuel, carbon monoxide,
or oxides of nitrogen.
• Many types of devices are employed.
• PCV/Catalytic convertor/gas cap/EGR
Catalytic Converter
• One of the most important
emission controls on the car.
• Literally burns up
pollution in the exhaust
system.
15
Automobile Bodies
• Most made of stamped steel
parts
• A few cars made of
aluminum (NSX Cadillac
Allenta)
• Some use composite materials
(Saturn or GM Minivan)
16
Chassis or Frame
• Under lying structure of all
vehicles
• Three types of frame:
• 1 – Full frame
• 2 – Unitized frame
called unibody
• 3 – Space frame
17
Unitized Body Construction
• Called Unibody
• All body and frame parts
welded together
• Light weight but strong
structurally
• Most cars use this
construction
18
Space Frame Construction
• Newest type of
construction
• Hybrid unibody
• Used on race cars first but now
used in passenger cars
• Many use plastic fenders
and body panels
19
Chassis Related Systems
• Braking
system
• Suspension
system
• Steering
system
20
Braking System
•
•
•
•
•
The purpose of the braking
system is of course, to stop the
car.
Brakes are used on all wheels
and is hydraulically operated.
Two common types of brake
assemblies are used.
Disc Brakes Drum
Brakes
21
Disc Brakes
• Uses a rotor that spins with the
wheel and a stationary caliper
to press friction material against
the spinning rotor.
• Used on most all front brakes
and some rear brakes.
22
Drum Brakes
• Uses a drum which spins with
the wheel. Stationary brake
shoes are pressed out from the
inside to cause friction.
• Used on rear brakes of many
cars.
23
ABS Anti-Lock Braking System
24
• Helps driver stop under control
• Keeps brakes from locking up
• Pulses brakes
• Enables car to be turned
• *Does not replace
hydraulic brakes
• Does not make vehicle stop
faster
• Does not work if brake petal is
pumped
Suspension System
•
•
•
• Uses springs and shock absorbers
to provide a good ride and
improved handling.
Coil & leaf springs, torsion bars
and air suspension are all used.
Most shock absorbers are hydraulic or
gas operated.
– Stop bouncing action
Struts
25
Steering System
• Two types used:
• Conventional or parallelogram
steering used on larger cars and
trucks.
• Rack and pinion steering
used on most cars.
• Conventional on trucks,
SUV, BIG VEHICLES
26
Drive train
27
• Takes the engines torque and sends to the drive wheels.
• Major types are: front wheel drive, rear wheel drive, four
wheel drive and all wheel drive.
• Major components of all drive trains: clutch, transmission,
differential, and drive shaft(s).
Drive Train Components
28
• Basic purpose is to get the engines torque to the wheels.
• Clutches used with manual transmissions a
torque converter used with automatics.
– Disconnects engine from transmission
• Transmission/transaxle
• Drive shafts and drive axles.
• Differentials
Front Wheel Drive
• All drive train components
under the hood (transaxle)
• Reduces weight and size of
vehicle
• Good traction in rain and snow
29
Front Wheel Drive
30
Rear Wheel Drive
• Components spread from
front to rear
– Transmission
• Heavier than FWD cars
• Poor handling in rain and snow
• Better traction for performance
purposes
31
Four Wheel Drive 4X4
• Used primarily on trucks
• Drive all four wheel when
engaged
• Heavy, poor fuel economy
• Excellent traction on rain,
snow or off road conditions
32
All Wheel Drive
• Front wheel drive power train
connected to a drive shaft in the
transaxle running to a
conventional rear axle assembly.
33
Thank You
34

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Presentation of AUTO 4 & 2 Wheeler.pptx

  • 1. @ 21-02-2023 RESOURCEPERSONS Chief Patron (s) Dr. M. Santhiramudu, Hon’ble chairman Shri. M. Sivaram, M.D. Patron(s) Dr. T. Jayachandra Prasad, Principal . Dr. D. V. Ashok Kumar, Director Placements. President Dr. K. Thirupathi Reddy, HOD, M.E. Ms. S. Sowjanya, HOD, MBA. Convener One-day Seminar on Automobile 4 & 2 Wheeler & CNC Machines Mr. P.V. Jayasankar Asst. Professor, Mr. G.Pandu Ranga Swamy Asst. Professor, Mr. A.Gousepeera Asst. Professor, Department Of Mechanical Engineering, RGMCET. IN ASSOCIATION WITH DEPARTMENT OF MANAGEMENT STUDIES Coordinator Ms. K. Pushpa latha Dept. of MBA.
  • 2. WHAT IS AUTOMOBILE: 2 Auto mobile means Self Propelled Vehicle.  It is invented by KARL BENZ from Germany. It is named as Benz Patent Motor Car. Types of Engines: External Combustion Engine. Ex: Steam Engines, Trains etc… Internal Combustion Engine. Types of IC Engines: 1) Petrol Engine (S.I.) 2) Diesel Engine (C.I.)
  • 3. AUTOMOBILE HISTORY • • • • • • First automobile developed in 1860’s in Europe. By 1900 cars gaining some reliability. All cars are hand made costing $10,000.00 Henry Ford’s better ideas: Interchangeable parts Mass production using an assembly line 3
  • 4. Four Basic Parts of Vehicles • Engine or power plant • Chassis or framework • Drive Train • Body 4
  • 5. Engine Systems • Compression system • Valve train • Fuel system • Ignition system • Lubricating system • Cooling system • Starting system • Charging system • Emission controls • Exhaust system 5
  • 6. Fuel System • Old cars used a carbureted system. • Cars now use fuel injection. • The purpose of the fuel system is to store, move and deliver the fuel and air in the proper proportion to the engine. 6
  • 7. Ignition System • Ignition systems are electronically computer controlled • The purpose is to deliver a high voltage spark (20,000 volts) to cylinders at the right time to ignite the fuel. • Spark plugs /wires /coil/distributor/COIL PACK 7
  • 8. Computer 8 • Recent innovation • Controls – Fuel, – ignition, – Emission – suspension
  • 9. 10 Lubrication System • Force feed or pressure fed system • Via an oil pump • Provides lubrication and protection for all the metal parts inside the engine • Oil pump/ • pan • galleries
  • 10. 11 Cooling System • Liquid cooled system • Provides protection from the excessive heat which builds up inside the cylinder • Radiator, water jacket, hoses, thermostat, heater core, fan
  • 11. 12 Starting System • Uses a battery and electric starting motor (cranking motor) to crank over the engine for starting • Battery • Cranking motor • Solenoid • Key switch • Wires
  • 12. 13 Charging System • The charging system has two • • • • • functions: 1– To recharge the battery after starting. 2– To provide all the electricity for the vehicle while the engine is running. • The battery provides power while the engine is not running • Battery/alternator/voltage regulator
  • 13. 14 Exhaust System • Removes gases from engine • Quiets vehicle • Provides back pressure • Exhaust manifold • Crossover • Tail pipe • Muffler • Resonator
  • 14. Emission Controls 14 • To clean up the air pollution caused by the automobile. • Capture any vapor which might escape the the fuel tank and engines crankcase. • Clean up exhaust for any un burnt fuel, carbon monoxide, or oxides of nitrogen. • Many types of devices are employed. • PCV/Catalytic convertor/gas cap/EGR
  • 15. Catalytic Converter • One of the most important emission controls on the car. • Literally burns up pollution in the exhaust system. 15
  • 16. Automobile Bodies • Most made of stamped steel parts • A few cars made of aluminum (NSX Cadillac Allenta) • Some use composite materials (Saturn or GM Minivan) 16
  • 17. Chassis or Frame • Under lying structure of all vehicles • Three types of frame: • 1 – Full frame • 2 – Unitized frame called unibody • 3 – Space frame 17
  • 18. Unitized Body Construction • Called Unibody • All body and frame parts welded together • Light weight but strong structurally • Most cars use this construction 18
  • 19. Space Frame Construction • Newest type of construction • Hybrid unibody • Used on race cars first but now used in passenger cars • Many use plastic fenders and body panels 19
  • 20. Chassis Related Systems • Braking system • Suspension system • Steering system 20
  • 21. Braking System • • • • • The purpose of the braking system is of course, to stop the car. Brakes are used on all wheels and is hydraulically operated. Two common types of brake assemblies are used. Disc Brakes Drum Brakes 21
  • 22. Disc Brakes • Uses a rotor that spins with the wheel and a stationary caliper to press friction material against the spinning rotor. • Used on most all front brakes and some rear brakes. 22
  • 23. Drum Brakes • Uses a drum which spins with the wheel. Stationary brake shoes are pressed out from the inside to cause friction. • Used on rear brakes of many cars. 23
  • 24. ABS Anti-Lock Braking System 24 • Helps driver stop under control • Keeps brakes from locking up • Pulses brakes • Enables car to be turned • *Does not replace hydraulic brakes • Does not make vehicle stop faster • Does not work if brake petal is pumped
  • 25. Suspension System • • • • Uses springs and shock absorbers to provide a good ride and improved handling. Coil & leaf springs, torsion bars and air suspension are all used. Most shock absorbers are hydraulic or gas operated. – Stop bouncing action Struts 25
  • 26. Steering System • Two types used: • Conventional or parallelogram steering used on larger cars and trucks. • Rack and pinion steering used on most cars. • Conventional on trucks, SUV, BIG VEHICLES 26
  • 27. Drive train 27 • Takes the engines torque and sends to the drive wheels. • Major types are: front wheel drive, rear wheel drive, four wheel drive and all wheel drive. • Major components of all drive trains: clutch, transmission, differential, and drive shaft(s).
  • 28. Drive Train Components 28 • Basic purpose is to get the engines torque to the wheels. • Clutches used with manual transmissions a torque converter used with automatics. – Disconnects engine from transmission • Transmission/transaxle • Drive shafts and drive axles. • Differentials
  • 29. Front Wheel Drive • All drive train components under the hood (transaxle) • Reduces weight and size of vehicle • Good traction in rain and snow 29
  • 31. Rear Wheel Drive • Components spread from front to rear – Transmission • Heavier than FWD cars • Poor handling in rain and snow • Better traction for performance purposes 31
  • 32. Four Wheel Drive 4X4 • Used primarily on trucks • Drive all four wheel when engaged • Heavy, poor fuel economy • Excellent traction on rain, snow or off road conditions 32
  • 33. All Wheel Drive • Front wheel drive power train connected to a drive shaft in the transaxle running to a conventional rear axle assembly. 33