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International Journal of Engineering Science Invention
ISSN (Online): 2319 – 6734, ISSN (Print): 2319 – 6726
www.ijesi.org ||Volume 5 Issue 9|| September 2016 || PP. 73-81
www.ijesi.org 73 | Page
Synthesis And Evaluation of Different Numbers of Phosphonate
Group Containing Compounds As Scale Inhibitors For Crude oil
Production
Abubaker K. Elayatt1
, Mahjoub A. M. Elaoud2
and Mukhtar Shaglouf3
1, 3
(Chemical Engineering Department Faculty of Engineering the University of Sirte P.O. Box 674 Sirte –
Libya)
2
(Jowfe Oil Technology, Benghazi, Libya)
Abstract: Oil fields were seriously affected by the mineral scale formation, mainly calcium deposition. This
paper focused on the synthesis and scale prevention of oilfield scaling, especially carbonates scale and sulfate
scale. Scale can cause loss of production due to blockages in the near-well formation, in the tubing or in the
surface facilities. Phosphonates are widely accepted as the most effective inhibitors for calcium carbonate and
calcium sulfate, also are widely used in many water treatment applications. Most good scale inhibitors should
work at dosage levels between 5 and 25 ppm on most production systems depending on calcium concentration.
The treatment rates can be affected by contaminants which take the scale inhibitor out of solution. Six different
compounds of phosphonate containing groups have been synthesized and evaluated for scale inhibition
property. Evaluation of synthetic phosphonate compounds as scale inhibitors has been done by using NACE
Standard TM-0374-2001. From the results clear that one and two phosphonate group containing compounds do
not show any characteristic of prevention of scales of either calcium carbonate or calcium sulphate. The
compounds which have phosphonate group three or more show characteristics of prevention of both types of
scales.
Keywords: Phosphonate, Calcium carbonate, Calcium Sulfate, Scale, Inhibition
I. Introduction
Scale formation in gas and oil wells is a common and persistent problem during production, treatment,
transportation, and disposal of co-produced salt water; inhibition of this scale formation is a priority [1]
. Scale
and sludge are differentiated on the basis that scale is a deposit formed in place on surfaces in contact with
water, while the sludge may form in one place and be deposited in another. Sludges may collect in areas of a
system where the flow rate is low or where there are bends in the lines, and thus build up a deposit which will
reduce the flow. Chemical changes in the system can also cause scale to form. For example, the solubility of
calcium carbonate is dependent on the partial pressure of carbon dioxide [2]
. Scale deposition can occur in any
place where a significant temperature differential occurs, such as in well tubulars, in pipelines and heat
exchangers, it can seriously degrade performance, it can also cause problems at point where significant amount
accumulate in separators. It is therefore not a local problem, but may occur anywhere within the production
process [3]
. In addition to scales formed from substances deposited from water, scale may form as a result of a
chemical reaction between the water or some impurity in the water and the pipe itself. The bacteria reduce
sulfate and liberate hydrogen sulfide, which reacts with iron to form ferrous sulfide scale. Scales deposited on a
surface or collected sludges are seldom pure. These usually are a mixture of any sparingly soluble salts present
in the water, plus any corrosion products formed on the pipe surface. This often makes it difficult to classify
deposits according to a specific acid radical. The deposits may be classified generally as scale, sludge, corrosion
products, and biological deposits.
Phosphonates have three main properties: they are effective chelating agents for two divalent and trivalent metal
ions, they are inhibiting crystal growth and scale formation and they are quite stable under high temperature,
low and high pH and in the presence of oxidants (harsh chemical conditions) [4]
. An important industrial use of
phosphonates is in cooling waters, desalination systems, and in oil fields to inhibit scale formation. In pulp and
paper manufacturing and in textile industry they are used as peroxide bleach stabilizers, acting as chelating
agents for metals that could inactivate the peroxide [4]
. In detergents they are used as a combination of chelating
agent, scale inhibitor and bleach stabilizer [5]
. Phosphonic acids and its salts (phosphonates) are among the most
potent scale inhibitors next to the polyphosphates. These compounds inhibit the crystal growth at concentrations
far below those required to chelate stoichiometric amounts of the reactive cations [4]
. Models for this retardation
include inhibition of nucleation, adsorption onto growth sites, distortion of the crystal lattice, changes in surface
charge, and association with precursors of crystal formation [6, 7]
.
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Ethylene diamine tetra methylene phosphonic acid (EDTMP) showed superior performance compared to
Diamine ethylene triamine methylene phosphonic acid (DETMP) under extensive studies of the effect of various
phosphonates on the crystal growth of sparingly soluble salts [8]
. The performance of various polyphosphates
and phosphonates on deposition of gypsum on cellulose acetate and composite membranes at different recovery
ratios show that compared to phosphonates (i.e., AMP, HEDP), polyphosphates (i.e., sodium tripolyphosphate
STPP, and sodium hexametaphosphate SHMP) exhibit superior performance [9]
. The investigation the inhibition
of calcium carbonate by various phosphonates: AMP, HEDP, PTBTC, under harsh condition shows the order of
effectiveness is HEDP >> AMP = PBTC [4]
. Sherbondy and Vanderpool 1995 [10]
, show that the polyether
polyamino methylene phosphonate and corresponding N-oxides of the compositions and methods of the present
invention are prepared first by phosphonomethylation of the appropriate primary amine which already contains
the polyoxyethylene and polyoxypropylene moieties, followed by an oxidation step which provides the N-oxide
moieties. The polyether polyamino methylene phosphonate scale Inhibitors and their use in controlling calcium
carbonate scale under severe conditions, the polyether polyamino methylene phosphonates described herein can
be used in the same range of amounts as threshold inhibitors to prevent the formation and deposition of calcium
carbonate scale [2]
. Jordan et al 1997 [11]
, present an experimental confirmation of some predictions by analyzing
core flooding experimental results using both outcrop and reservoir cores. Results are presented from a series of
resin coated core floods conducted at 70°C and reconditioned reservoir conditioned core floods at 90°C to
110°C. It is shown that precipitation of a generic scale inhibitor, either a polymeric or a phosphonate species,
will give a longer squeeze lifetime at higher inhibitor concentrations than the same product when applied purely
as an adsorption treatment. Performance tests of various phosphonates for 24 hours at ambient temperature
using 3 mg/L of inhibitor in water with 224 mg/L calcium at a pH of 8.3 shows that the general calcium
carbonate inhibition: phosphonates > homopolymers > co- and ter-polymers. AMP [Aminotri (methylene
phosphonic acid)], HEDP [1-hydroxyethylidene 1,1-diphosphonic acid], and PBTC [2-phosphonobutane-1,2,4-
tricarboxylic acid] [12]
. El-Shall et al 2002 [13]
studied the effect of Aminotris (methylene phosphonic acid)
[ATMP] on calcium sulfate dehydrate (gypsum) crystallization, and their results indicate that: ATMP increases
the induction time at all the supersaturation ratios studied due to decrease the regular crystal growth. Surface
energy is decreased in the presence of ATMP compared with the baseline. Nucleation rate is increased in the
presence of ATMP compared with the baseline. The Critical nucleus diameter and hence size is smaller with
addition of 100 ppm ATMP. The crystal growth rate is lower with ATMP compared with the baseline. The
crystal growth rate is generally lower at lower supersaturation ratio with and without ATMP additive.
Amjad et al 2003 [14]
, showed that phosphonates and polyphosphates prevent scale formation at
"substoichiometric" dosages by adsorbing onto crystal growth sites of micro-crystallites thereby interfering with
crystal growth and altering the crystal growth morphology. In addition, both phosphonates and polyphosphates
have been shown to exhibit metal chelation and dispersancy activities.
Baraka-Lokmane and Sorbie 2006 [15]
, present results from four core floods (P2, RC1, RC2 and RC3) from the
Jurassic Portlandian (UK) chalk using 5000 ppm,10000 ppm and 25000 ppm of partly neutralized diethylene
triamine penta phosoponic acid (DETPP) at pH 4 and 2. They found that the degree of dissolution increases as
injection fluid pH decreases. A relatively high level of mixing (dispersion) was observed in floods RC1 and
RC2. Flood RC3 performed with 25000 ppm DETPMP at pH 2 gives higher inhibitor adsorption than for flood
RC1 performed with 5000 ppm DETPMP at pH 4 and flood RC2 performed with10000 ppm DETPMP at pH 4.
This indicates that the effect of pH on inhibitor adsorption is more important than the inhibitor concentration
under these conditions. Flood RC3 also shows more calcium carbonate dissolution and thus higher permeability
after treatment than did floods RC1 and RC2.
Nano-metal-phosphonates are used as an inhibitor to prevent scale formation in water processes. The nano-Ca-
DTPMP (nano-calcium-diethylene triamine penta (methylene phosphonate)) particles are synthesized and
utilized in CaCO3 scaling inhibition experiments. The precipitation/inhibition curves were obtained through the
online electrochemical measurement of Ca2+
concentration and pH against time show that nano-Ca-DTPMP
inhibitors delay the precipitation of CaCO3, decelerate the Ca2+
and pH reduction and increase the final Ca2+
concentration in the bulk solution [16]
.
II. Experiments
Chemicals Used
All chemicals used is reagent grade, were purchased from BDH (UK). UHQ water was used throughout this
study. All experiments were conducted at least in triplicate, and the average of the results reported. Variation in
the experimental results is presented as average ± standard deviation of the mean values.
Synthesis of Phosphonate Compounds
Six different compounds of phosphonate containing groups have been synthesized and evaluated for scale
inhibition property. These compounds were prepared by reaction of amines, phosphorous acid and
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formaldehyde. During reaction hydrogen atoms of amine group converted to phosphate groups with reaction of
phosphorous acid and formaldehyde in the presence of concentrated hydrochloric acid as catalyst. On
neutralization with sodium hydroxide they can be converted to phosphonates. The selection of amine will give
required phosphonate compound since the replaceable hydrogen of amine will convert to phosphonate group
during reaction. As many replaceable hydrogens are present in amine as many phosphonate containing
compounds can be prepared by using required amount of formaldehyde and phosphorous acid
stoichiometrically. Table1 shows the lists the synthesized compounds and the amine used for their synthesis.
Table1. Synthesized phosphonate containing compounds
Name of Compound No. of Phosphonate
Groups
Amine Used
MMP 1 Moropholine-methylenephosphonic acid
DMPDMP 2 3-Dimethylaminopropylamine-dimethylenephosphonic acid
AEETMP 3 Aminoethylethanolamine-trimethylenephosphonic acid
EDTMP 4 Ethylenediamine-tetramethylenephosphonic acid
DTPMP 5 Diethylenetriamine-pentamethylenephosphonic acid
TTHMP 6 Triethylenetetramine-hexamethylenephosphonic acid
Reaction Conditions
The process of addition of reaction was as follows [17]
:
1) Slowly added amine to a mixture of phosphorous acid and water with keeping the temperature below 60 o
C.
2) Required concentrated hydrochloric acid on the stoichiometry was then added slowly.
3) Reaction mixture was heated to reflux at temperature between 105 o
C and 110 o
C with slowly addition
of aqueous formaldehyde for four hours.
The quantities of chemicals for reaction to produce the certain chemical are shown in the table 2. The reaction
equations of each synthesis of phosphonate containing compound are shown bellow in figures from 1 to 6.
Reactants:
Table2. The reactants for synthesis of phosphonate containing compound
Products Chemicals W/W %
(MMP)
Containing one phosphonate
compound
Distilled water 6.72
Phosphorus acid 26.89
Morpholine 27.24
Hydrochloric acid (37%) 10.77
Formaldehyde solution (37%) 28.38
(DMPDMP)
Containing tow phosphonate
compound
Distilled water 7.71
Phosphorus acid 30.83
3-Dimethylaminopropylamine 16.57
Hydrochloric acid (37%) 12.35
Formaldehyde solution (37%) 32.54
(AEETMP)
Containing three phosphonate
compound
Distilled water 8.16
Phosphorus acid 32.65
Aminoethylethanolamine 13.81
Hydrochloric acid (37%) 13.09
Formaldehyde solution (37%) 32.29
(EDTMP)
Containing four phosphonate
compound
Distilled water 8.67
Phosphorus acid 34.69
Ethylenediamine 6.14
Hydrochloric acid (37%) 13.9
Formaldehyde solution (37%) 36.6
(DTPMP)
Containing five phosphonate
compound
Distilled water 8.44
Phosphorus acid 33.81
Diethylenetriamine 8.51
Hydrochloric acid (37%) 13.55
Formaldehyde solution (37%) 35.69
(TTHMP)
Containing six phosphonate
compound
Distilled water 8.32
Phosphorus acid 33.3
Triethylenetetramine 9.9
Hydrochloric acid (37%) 13.34
Formaldehyde solution (37%) 35.14
Equations of reaction of each synthesis of phosphonate containing compound are shown in figures from 1 to 6.
The catalyst used in all synthesis equations is concentrated hydrochloric acid, reflux at temperature 105 - 110
ºC.
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Figure1. Reaction of synthesis of compound contains one phosphonate group
Figure2. Reaction of synthesis of compound contains two phosphonate groups
Figure3. Reaction of synthesis of compound contains three phosphonate groups
Figure 4. Reaction of synthesis of compound contains four phosphonate groups
Figure5. Reaction of synthesis of compound contains five phosphonate groups
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Figure 6. Reaction of synthesis of compound contains six phosphonate groups
III. Results and Discussion
Evaluation of Synthesized Phosphonate Groups Containing Compounds as Scale Inhibitors
Evaluation of synthetic phosphonate compounds as scale inhibitors has been done by using NACE Standard
TM-0374-2001 “laboratory screening tests to determine the ability of scale inhibitors to prevent the precipitation
of calcium sulfate and calcium carbonate from solution”. These are the static laboratory tests designed to give a
measure of the ability of scale inhibitor to prevent the precipitation of calcium carbonate and calcium sulfate
from solution at 71°C. These test methods are recommended only for ranking the performance of different
chemicals under laboratory conditions.Many factors, such as reaction kinetics, fluid velocity and composition,
variable temperatures and pressures, scale adherence and solids dispersion can significantly affect scale
deposition under field conditions. These considerations are outside the scope of this method, but field brine
composition and other variables should at some point be considered in inhibitor evaluation prior to field use.
Calculation of Percent Inhibition
After that the concentration level of calcium ions remained in the solution was evaluated. Using these data
percent of scale inhibition was calculated:
% Inhibition = 100 x
Where:
Ca-Ca
2+
concentration in the traded sample after precipitation
Cb-Ca
2+
concentration in the blank after precipitation
Cc-Ca
2+
concentration in the blank before precipitation
Tables (3, 4) show the visual test for six synthetics chemicals at different dosing (1,3, 5, 10, and 20 ppm) against
both calcium carbonate and calcium sulfate respectively for 24 hours, where the samples are inspection at 0, 1,
2, 4, 8 and 24 hours. Tables (5, 6) are showing the inhibitions calculations at the same dosing chemicals to show
the efficiency of prevention of calcium carbonate and calcium sulfate scales respectively. Chemical MMP and
DMPDMP which presented one and two phosphonate group respectively do not show any inhibition at all
concentrations. Chemical AEETMP which presented three phosphonate groups before 10 ppm show no
inhibition, after 10 ppm start to prevent the scale formation for bout types. The other three chemicals (EDTMP,
TTHMP and TTHMP) which presented four, five and six phosphonate group respectively show inhibition from
5 ppm.
Table 3. Visual Evaluation of six synthetic chemicals against calcium carbonate scale
Visual Evaluation of product MMP against calcium carbonate scale
MMP Dose (ppm) 0 hr 1 hr 2 hrs 4 hrs 8hrs 24 hrs
0 C&B C&B C&B C&B sl haze CO3 ppt
1 C&B C&B C&B C&B sl haze CO3 ppt
3 C&B C&B C&B C&B sl haze CO3 ppt
5 C&B C&B C&B C&B sl haze CO3 ppt
10 C&B C&B C&B C&B sl haze CO3 ppt
20 C&B C&B C&B C&B sl haze CO3 ppt
Visual Evaluation of product DMPDMP against calcium carbonate scale
DMPDMP 0 C&B C&B C&B C&B sl haze CO3 ppt
1 C&B C&B C&B C&B sl haze CO3 ppt
3 C&B C&B C&B C&B sl haze CO3 ppt
5 C&B C&B C&B C&B sl haze CO3 ppt
10 C&B C&B C&B C&B sl haze CO3 ppt
20 C&B C&B C&B C&B sl haze CO3 ppt
Visual Evaluation of product AEETMP against calcium carbonate scale
AEATMP 0 C&B C&B C&B C&B sl haze CO3 ppt
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1 C&B C&B C&B C&B sl haze CO3 ppt
3 C&B C&B C&B C&B sl haze CO3 ppt
5 C&B C&B C&B C&B C&B sl haze
10 C&B C&B C&B C&B C&B C&B
20 C&B C&B C&B C&B C&B C&B
Visual Evaluation of product EDTMP against calcium carbonate scale
EDTMP 0 C&B C&B C&B C&B sl haze CO3 ppt
1 C&B C&B C&B C&B sl haze CO3 ppt
3 C&B C&B C&B C&B C&B sl haze
5 C&B C&B C&B C&B C&B C&B
10 C&B C&B C&B C&B C&B C&B
20 C&B C&B C&B C&B C&B C&B
Visual Evaluation of product DTPMP against calcium carbonate scale
DTPMP 0 C&B C&B C&B C&B sl haze CO3 ppt
1 C&B C&B C&B C&B sl haze CO3 ppt
3 C&B C&B C&B C&B C&B sl haze
5 C&B C&B C&B C&B C&B C&B
10 C&B C&B C&B C&B C&B C&B
20 C&B C&B C&B C&B C&B C&B
Visual Evaluation of product TTHMP against calcium carbonate scale
TTHMP
Dose (ppm) 0 hr 1 hr 2 hrs 4 hrs 8hrs 24 hrs
0 C&B C&B C&B C&B sl haze CO3 ppt
1 C&B C&B C&B C&B sl haze CO3 ppt
3 C&B C&B C&B C&B C&B sl haze
5 C&B C&B C&B C&B C&B C&B
10 C&B C&B C&B C&B C&B C&B
20 C&B C&B C&B C&B C&B C&B
Table 4. Visual Evaluation of sex synthetic chemicals against calcium sulfate scale
Visual Evaluation of product MMP against calcium sulfate scale
MMP
Dose (ppm) 0 hr 1 hr 2 hrs 4 hrs 8hrs 24 hrs
0 C&B C&B C&B C&B sl haze SO4 ppt
1 C&B C&B C&B C&B sl haze SO4 ppt
3 C&B C&B C&B C&B sl haze SO4 ppt
5 C&B C&B C&B C&B sl haze SO4 ppt
10 C&B C&B C&B C&B sl haze SO4 ppt
20 C&B C&B C&B C&B sl haze SO4 ppt
Visual Evaluation of product DMPDMP against calcium sulfate scale
DMPDMP
0 C&B C&B C&B C&B sl haze SO4 ppt
1 C&B C&B C&B C&B sl haze SO4 ppt
3 C&B C&B C&B C&B sl haze SO4 ppt
5 C&B C&B C&B C&B sl haze SO4 ppt
10 C&B C&B C&B C&B sl haze SO4 ppt
20 C&B C&B C&B C&B sl haze SO4 ppt
Visual Evaluation of product AEETMP against calcium sulfate scale
AEATMP
0 C&B C&B C&B C&B sl haze SO4 ppt
1 C&B C&B C&B C&B sl haze SO4 ppt
3 C&B C&B C&B C&B sl haze SO4 ppt
5 C&B C&B C&B C&B C&B sl haze
10 C&B C&B C&B C&B C&B C&B
20 C&B C&B C&B C&B C&B C&B
Visual Evaluation of product EDTMP against calcium sulfate scale
EDTMP
0 C&B C&B C&B C&B sl haze SO4 ppt
1 C&B C&B C&B C&B C&B sl haze
3 C&B C&B C&B C&B C&B sl haze
5 C&B C&B C&B C&B C&B sl haze
10 C&B C&B C&B C&B C&B C&B
20 C&B C&B C&B C&B C&B C&B
Visual Evaluation of product DTPMP against calcium sulfate scale
DTPMP
0 C&B C&B C&B C&B sl haze SO4 ppt
1 C&B C&B C&B C&B C&B sl haze
3 C&B C&B C&B C&B C&B sl haze
5 C&B C&B C&B C&B C&B sl haze
10 C&B C&B C&B C&B C&B C&B
20 C&B C&B C&B C&B C&B C&B
Visual Evaluation of product TTHMP against calcium sulfate scale
TTHMP
Dose (ppm) 0 hr 1 hr 2 hrs 4 hrs 8hrs 24 hrs
0 C&B C&B C&B C&B sl haze SO4 ppt
1 C&B C&B C&B C&B C&B sl haze
3 C&B C&B C&B C&B C&B sl haze
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5 C&B C&B C&B C&B C&B sl haze
10 C&B C&B C&B C&B C&B C&B
20 C&B C&B C&B C&B C&B C&B
C&B = Clear and bright
sl haze = Slight haze
CO3 ppt = Carbonate Precipitate
SO4 ppt = Sulfate Precipitate
Table 5. Evaluation of sex synthetic chemicals against calcium carbonate scale
Evaluation of a product MMP against calcium carbonate scale
Dose(ppm) Ca2+
concentration after precipitation (ppm) Inhibition
(%)Sample (1) Sample (2) Sample (3) Average
1 390 388 392 390 0
3 389 390 391 390 0
5 392 388 390 390 0
10 390 389 391 390 0
20 388 391 391 390 0
Evaluation of product DMPDMP against calcium carbonate scale
1 388 392 390 390 0
3 391 390 389 390 0
5 389 391 390 390 0
10 391 391 388 390 0
20 392 389 389 390 0
Evaluation of product AEETMP against calcium carbonate scale
1 390 390 390 390 0
3 549 549 552 550 12.64
5 1150 1152 1148 1150 60.03
10 1610 1615 1610 1610 96.37
20 1657 1656 1658 1656 100
Evaluation of product EDTMP against calcium carbonate scale
1 551 548 551 550 12.64
3 1452 1448 1450 1450 83.73
5 1605 1604 1606 1605 95.97
10 1658 1655 1655 1656 100
20 1655 1655 1659 1656 100
Evaluation of product DTPMP against calcium carbonate scale
1 552 548 550 550 12.64
3 1462 1458 1460 1460 84.2
5 1611 1611 1608 1610 96.37
10 1658 1654 1656 1656 100
20 1653 1658 1657 1656 100
Evaluation of a product TTHMP against calcium carbonate scale
1 552 547 551 550 12.64
3 1452 1458 1455 1455 84.12
5 1616 1613 1616 1615 96.76
10 1654 1656 1658 1656 100
20 1659 1654 1655 1656 100
Figures 7 presented the efficiency of six synthetics chemicals at different dosing (1, 3, 5, 10, and 20 ppm)
against calcium carbonate, where clear no inhibition for one and two phosphonate groups (MMP, DMPDMP)
respectively and moderate inhibition shown by three phosphonate groups (AEETMP), where at 3 ppm give
inhibition of 12.6%, 60% inhibition was at 5 ppm, 96.4% was at 10 ppm and 100% inhibition was at 20 ppm.
Four, five and six phosphonate group (EDTMP, DTPMP and TTHMP) respectively, show perfect inhibition
where the inhibition start at 1 ppm to give 12.6% inhibition, 84.1% was at 3 ppm, 96.7% was at 5 ppm and full
inhibition was at 10 and 20 ppm against calcium carbonate scale.
Figure 7. Evaluation of six synthetic chemicals against calcium carbonate scale
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Table 6. Evaluation of sex synthetic chemicals against calcium sulfate scale
Evaluation of product MMP against sulfate scale
Dose
(ppm)
Ca2+
concentration after precipitation (ppm) Inhibition %
Sample (1) Sample (2) Sample (3) Average
1 601 601 600 601 0
3 600 602 602 601 0
5 601 601 602 601 0
10 602 600 601 601 0
20 601 601 601 601 0
Evaluation of a product DMPDMP against sulfate scale
1 601 601 601 601 0
3 601 601 602 600 0
5 601 601 601 601 0
10 601 600 600 602 0
20 601 600 601 601 0
Evaluation of product AEETMP against sulfate scale
1 601 603 600 601 0
3 681 684 680 680 8.81
5 1122 1122 1124 1120 57.13
10 1433 1431 1433 1435 91.23
20 1513 1514 1515 1510 100
Evaluation of product EDTMP against sulfate scale
1 685 685 687 683 9.25
3 1205 1203 1206 1206 66.29
5 1314 1315 1313 1314 78.18
10 1436 1436 1437 1435 91.56
20 1513 1511 1516 1512 100
Evaluation of product DTPMP against sulfate scale
1 685 686 686 683 9.25
3 1206 1206 1207 1205 66.34
5 1314 1315 1315 1312 78.18
10 1443 1435 1433 1434 92.32
20 1513 1512 1515 1512 100
Evaluation of product TTHMP against sulfate scale
1 685 685 686 684 9.25
3 1206 1207 1206 1205 66.34
5 1314 1313 1315 1314 78.18
10 1443 1443 1442 1444 92.32
20 1513 1514 1512 1513 100
Figures 8 presented the efficiency of six synthetics chemicals at different dosing (1, 3, 5, 10, and 20 ppm)
against calcium sulfate, where clear no inhibition for one and two phosphonate groups (MMP, DMPDMP)
respectively and moderate inhibition shown by three phosphonate groups (AEETMP), where at 3 ppm give
inhibition of 8.8%, 57.1% inhibition was at 5 ppm, 91.2% was at 10 ppm and 100% inhibition was at 20 ppm.
Four, five and six phosphonate group (EDTMP, DTPMP and TTHMP) respectively, show perfect inhibition
where the inhibition start at 1 ppm to give 9.2% inhibition, 66.3% was at 3 ppm, 78.2% was at 5 ppm, around
92.0% at 10 ppm and full inhibition was at 20 ppm against calcium sulfate scale.
Figure 8. Evaluation of six products against sulfate scale
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Standard test method (NACE Standard TM-0374 – 2001) has been used for testing the scale inhibition
efficiency of all the six synthesized compounds. The results are presented in Tables from 3, 4, and 5 for all
compounds. The summary of performance of scale prevention of all synthesized compounds is given in Table 5
and 6. It is clear from the results that one and two phosphonate group containing compounds do not show any
characteristic of prevention of scales of either calcium carbonate or calcium sulphate. The compounds which
have phosphonate group three or more show characteristics of prevention of both the types of scales.
IV. Conclusions and Recommendations
1. Scale formation is a major water problem in industries especially in production of oil and gas. Therefore,
scale prevention is a priority in the industry for efficient operation, prevention of shutdowns and
economical benefits.
2. The successful method used in industries to prevent the deposition of scale from scale forming waters are:
(a) treatment of water i.e. the removal of scale forming cations and anions in water, or (b) the prevention
of scale formation by addition of chemicals or the combination of both methods.
3. The most common organic compounds used as scale inhibitors are phosphonates, diphosphonates,
phosphate esters and polyacrylates. The phosphonate containing compounds exhibit greater temperature
stability and do not have any adverse environmental impact.
4. The synthesized phosphonate group containing compounds have been evaluated for their scale inhibition
property by using standard method (NACE Standard TM-0374-2001). Compounds containing phosphonate
group one or two do not show any characteristics of prevention of scales of either calcium carbonate or
calcium sulfate.
5. The compounds which have phosphonate group three or more show scale prevention characteristics. The
scale prevention efficiencies of these compounds have been determined and presented in this study.
6. It is recommended to test their thermal stability at reservoir conditions (i.e. at high temperature and high
pressure) before using them in commercial scale.
7. It is also recommended to test their toxicity (LC50 value) before using them in the industries.
References
[1]. M. B. Tomson, SPE, G. Fu, M. A. Watson and A. T. Kan, Rice U, Mechanisms of mineral scale inhibition, 2002, international
symposium on oilfield scale, Aberdeen, United Kingdom.
[2]. Ostroff, Introduction to Oilfield Water Technology, 1979, 2nd
Ed.
[3]. Dawe, Modern Petroleum Technology, 2001, 6th
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Synthesis And Evaluation of Different Numbers of Phosphonate Group Containing Compounds As Scale Inhibitors For Crude oil Production

  • 1. International Journal of Engineering Science Invention ISSN (Online): 2319 – 6734, ISSN (Print): 2319 – 6726 www.ijesi.org ||Volume 5 Issue 9|| September 2016 || PP. 73-81 www.ijesi.org 73 | Page Synthesis And Evaluation of Different Numbers of Phosphonate Group Containing Compounds As Scale Inhibitors For Crude oil Production Abubaker K. Elayatt1 , Mahjoub A. M. Elaoud2 and Mukhtar Shaglouf3 1, 3 (Chemical Engineering Department Faculty of Engineering the University of Sirte P.O. Box 674 Sirte – Libya) 2 (Jowfe Oil Technology, Benghazi, Libya) Abstract: Oil fields were seriously affected by the mineral scale formation, mainly calcium deposition. This paper focused on the synthesis and scale prevention of oilfield scaling, especially carbonates scale and sulfate scale. Scale can cause loss of production due to blockages in the near-well formation, in the tubing or in the surface facilities. Phosphonates are widely accepted as the most effective inhibitors for calcium carbonate and calcium sulfate, also are widely used in many water treatment applications. Most good scale inhibitors should work at dosage levels between 5 and 25 ppm on most production systems depending on calcium concentration. The treatment rates can be affected by contaminants which take the scale inhibitor out of solution. Six different compounds of phosphonate containing groups have been synthesized and evaluated for scale inhibition property. Evaluation of synthetic phosphonate compounds as scale inhibitors has been done by using NACE Standard TM-0374-2001. From the results clear that one and two phosphonate group containing compounds do not show any characteristic of prevention of scales of either calcium carbonate or calcium sulphate. The compounds which have phosphonate group three or more show characteristics of prevention of both types of scales. Keywords: Phosphonate, Calcium carbonate, Calcium Sulfate, Scale, Inhibition I. Introduction Scale formation in gas and oil wells is a common and persistent problem during production, treatment, transportation, and disposal of co-produced salt water; inhibition of this scale formation is a priority [1] . Scale and sludge are differentiated on the basis that scale is a deposit formed in place on surfaces in contact with water, while the sludge may form in one place and be deposited in another. Sludges may collect in areas of a system where the flow rate is low or where there are bends in the lines, and thus build up a deposit which will reduce the flow. Chemical changes in the system can also cause scale to form. For example, the solubility of calcium carbonate is dependent on the partial pressure of carbon dioxide [2] . Scale deposition can occur in any place where a significant temperature differential occurs, such as in well tubulars, in pipelines and heat exchangers, it can seriously degrade performance, it can also cause problems at point where significant amount accumulate in separators. It is therefore not a local problem, but may occur anywhere within the production process [3] . In addition to scales formed from substances deposited from water, scale may form as a result of a chemical reaction between the water or some impurity in the water and the pipe itself. The bacteria reduce sulfate and liberate hydrogen sulfide, which reacts with iron to form ferrous sulfide scale. Scales deposited on a surface or collected sludges are seldom pure. These usually are a mixture of any sparingly soluble salts present in the water, plus any corrosion products formed on the pipe surface. This often makes it difficult to classify deposits according to a specific acid radical. The deposits may be classified generally as scale, sludge, corrosion products, and biological deposits. Phosphonates have three main properties: they are effective chelating agents for two divalent and trivalent metal ions, they are inhibiting crystal growth and scale formation and they are quite stable under high temperature, low and high pH and in the presence of oxidants (harsh chemical conditions) [4] . An important industrial use of phosphonates is in cooling waters, desalination systems, and in oil fields to inhibit scale formation. In pulp and paper manufacturing and in textile industry they are used as peroxide bleach stabilizers, acting as chelating agents for metals that could inactivate the peroxide [4] . In detergents they are used as a combination of chelating agent, scale inhibitor and bleach stabilizer [5] . Phosphonic acids and its salts (phosphonates) are among the most potent scale inhibitors next to the polyphosphates. These compounds inhibit the crystal growth at concentrations far below those required to chelate stoichiometric amounts of the reactive cations [4] . Models for this retardation include inhibition of nucleation, adsorption onto growth sites, distortion of the crystal lattice, changes in surface charge, and association with precursors of crystal formation [6, 7] .
  • 2. Synthesis and evaluation of different numbers of phosphonate group containing compounds as scale.. www.ijesi.org 74 | Page Ethylene diamine tetra methylene phosphonic acid (EDTMP) showed superior performance compared to Diamine ethylene triamine methylene phosphonic acid (DETMP) under extensive studies of the effect of various phosphonates on the crystal growth of sparingly soluble salts [8] . The performance of various polyphosphates and phosphonates on deposition of gypsum on cellulose acetate and composite membranes at different recovery ratios show that compared to phosphonates (i.e., AMP, HEDP), polyphosphates (i.e., sodium tripolyphosphate STPP, and sodium hexametaphosphate SHMP) exhibit superior performance [9] . The investigation the inhibition of calcium carbonate by various phosphonates: AMP, HEDP, PTBTC, under harsh condition shows the order of effectiveness is HEDP >> AMP = PBTC [4] . Sherbondy and Vanderpool 1995 [10] , show that the polyether polyamino methylene phosphonate and corresponding N-oxides of the compositions and methods of the present invention are prepared first by phosphonomethylation of the appropriate primary amine which already contains the polyoxyethylene and polyoxypropylene moieties, followed by an oxidation step which provides the N-oxide moieties. The polyether polyamino methylene phosphonate scale Inhibitors and their use in controlling calcium carbonate scale under severe conditions, the polyether polyamino methylene phosphonates described herein can be used in the same range of amounts as threshold inhibitors to prevent the formation and deposition of calcium carbonate scale [2] . Jordan et al 1997 [11] , present an experimental confirmation of some predictions by analyzing core flooding experimental results using both outcrop and reservoir cores. Results are presented from a series of resin coated core floods conducted at 70°C and reconditioned reservoir conditioned core floods at 90°C to 110°C. It is shown that precipitation of a generic scale inhibitor, either a polymeric or a phosphonate species, will give a longer squeeze lifetime at higher inhibitor concentrations than the same product when applied purely as an adsorption treatment. Performance tests of various phosphonates for 24 hours at ambient temperature using 3 mg/L of inhibitor in water with 224 mg/L calcium at a pH of 8.3 shows that the general calcium carbonate inhibition: phosphonates > homopolymers > co- and ter-polymers. AMP [Aminotri (methylene phosphonic acid)], HEDP [1-hydroxyethylidene 1,1-diphosphonic acid], and PBTC [2-phosphonobutane-1,2,4- tricarboxylic acid] [12] . El-Shall et al 2002 [13] studied the effect of Aminotris (methylene phosphonic acid) [ATMP] on calcium sulfate dehydrate (gypsum) crystallization, and their results indicate that: ATMP increases the induction time at all the supersaturation ratios studied due to decrease the regular crystal growth. Surface energy is decreased in the presence of ATMP compared with the baseline. Nucleation rate is increased in the presence of ATMP compared with the baseline. The Critical nucleus diameter and hence size is smaller with addition of 100 ppm ATMP. The crystal growth rate is lower with ATMP compared with the baseline. The crystal growth rate is generally lower at lower supersaturation ratio with and without ATMP additive. Amjad et al 2003 [14] , showed that phosphonates and polyphosphates prevent scale formation at "substoichiometric" dosages by adsorbing onto crystal growth sites of micro-crystallites thereby interfering with crystal growth and altering the crystal growth morphology. In addition, both phosphonates and polyphosphates have been shown to exhibit metal chelation and dispersancy activities. Baraka-Lokmane and Sorbie 2006 [15] , present results from four core floods (P2, RC1, RC2 and RC3) from the Jurassic Portlandian (UK) chalk using 5000 ppm,10000 ppm and 25000 ppm of partly neutralized diethylene triamine penta phosoponic acid (DETPP) at pH 4 and 2. They found that the degree of dissolution increases as injection fluid pH decreases. A relatively high level of mixing (dispersion) was observed in floods RC1 and RC2. Flood RC3 performed with 25000 ppm DETPMP at pH 2 gives higher inhibitor adsorption than for flood RC1 performed with 5000 ppm DETPMP at pH 4 and flood RC2 performed with10000 ppm DETPMP at pH 4. This indicates that the effect of pH on inhibitor adsorption is more important than the inhibitor concentration under these conditions. Flood RC3 also shows more calcium carbonate dissolution and thus higher permeability after treatment than did floods RC1 and RC2. Nano-metal-phosphonates are used as an inhibitor to prevent scale formation in water processes. The nano-Ca- DTPMP (nano-calcium-diethylene triamine penta (methylene phosphonate)) particles are synthesized and utilized in CaCO3 scaling inhibition experiments. The precipitation/inhibition curves were obtained through the online electrochemical measurement of Ca2+ concentration and pH against time show that nano-Ca-DTPMP inhibitors delay the precipitation of CaCO3, decelerate the Ca2+ and pH reduction and increase the final Ca2+ concentration in the bulk solution [16] . II. Experiments Chemicals Used All chemicals used is reagent grade, were purchased from BDH (UK). UHQ water was used throughout this study. All experiments were conducted at least in triplicate, and the average of the results reported. Variation in the experimental results is presented as average ± standard deviation of the mean values. Synthesis of Phosphonate Compounds Six different compounds of phosphonate containing groups have been synthesized and evaluated for scale inhibition property. These compounds were prepared by reaction of amines, phosphorous acid and
  • 3. Synthesis and evaluation of different numbers of phosphonate group containing compounds as scale.. www.ijesi.org 75 | Page formaldehyde. During reaction hydrogen atoms of amine group converted to phosphate groups with reaction of phosphorous acid and formaldehyde in the presence of concentrated hydrochloric acid as catalyst. On neutralization with sodium hydroxide they can be converted to phosphonates. The selection of amine will give required phosphonate compound since the replaceable hydrogen of amine will convert to phosphonate group during reaction. As many replaceable hydrogens are present in amine as many phosphonate containing compounds can be prepared by using required amount of formaldehyde and phosphorous acid stoichiometrically. Table1 shows the lists the synthesized compounds and the amine used for their synthesis. Table1. Synthesized phosphonate containing compounds Name of Compound No. of Phosphonate Groups Amine Used MMP 1 Moropholine-methylenephosphonic acid DMPDMP 2 3-Dimethylaminopropylamine-dimethylenephosphonic acid AEETMP 3 Aminoethylethanolamine-trimethylenephosphonic acid EDTMP 4 Ethylenediamine-tetramethylenephosphonic acid DTPMP 5 Diethylenetriamine-pentamethylenephosphonic acid TTHMP 6 Triethylenetetramine-hexamethylenephosphonic acid Reaction Conditions The process of addition of reaction was as follows [17] : 1) Slowly added amine to a mixture of phosphorous acid and water with keeping the temperature below 60 o C. 2) Required concentrated hydrochloric acid on the stoichiometry was then added slowly. 3) Reaction mixture was heated to reflux at temperature between 105 o C and 110 o C with slowly addition of aqueous formaldehyde for four hours. The quantities of chemicals for reaction to produce the certain chemical are shown in the table 2. The reaction equations of each synthesis of phosphonate containing compound are shown bellow in figures from 1 to 6. Reactants: Table2. The reactants for synthesis of phosphonate containing compound Products Chemicals W/W % (MMP) Containing one phosphonate compound Distilled water 6.72 Phosphorus acid 26.89 Morpholine 27.24 Hydrochloric acid (37%) 10.77 Formaldehyde solution (37%) 28.38 (DMPDMP) Containing tow phosphonate compound Distilled water 7.71 Phosphorus acid 30.83 3-Dimethylaminopropylamine 16.57 Hydrochloric acid (37%) 12.35 Formaldehyde solution (37%) 32.54 (AEETMP) Containing three phosphonate compound Distilled water 8.16 Phosphorus acid 32.65 Aminoethylethanolamine 13.81 Hydrochloric acid (37%) 13.09 Formaldehyde solution (37%) 32.29 (EDTMP) Containing four phosphonate compound Distilled water 8.67 Phosphorus acid 34.69 Ethylenediamine 6.14 Hydrochloric acid (37%) 13.9 Formaldehyde solution (37%) 36.6 (DTPMP) Containing five phosphonate compound Distilled water 8.44 Phosphorus acid 33.81 Diethylenetriamine 8.51 Hydrochloric acid (37%) 13.55 Formaldehyde solution (37%) 35.69 (TTHMP) Containing six phosphonate compound Distilled water 8.32 Phosphorus acid 33.3 Triethylenetetramine 9.9 Hydrochloric acid (37%) 13.34 Formaldehyde solution (37%) 35.14 Equations of reaction of each synthesis of phosphonate containing compound are shown in figures from 1 to 6. The catalyst used in all synthesis equations is concentrated hydrochloric acid, reflux at temperature 105 - 110 ºC.
  • 4. Synthesis and evaluation of different numbers of phosphonate group containing compounds as scale.. www.ijesi.org 76 | Page Figure1. Reaction of synthesis of compound contains one phosphonate group Figure2. Reaction of synthesis of compound contains two phosphonate groups Figure3. Reaction of synthesis of compound contains three phosphonate groups Figure 4. Reaction of synthesis of compound contains four phosphonate groups Figure5. Reaction of synthesis of compound contains five phosphonate groups
  • 5. Synthesis and evaluation of different numbers of phosphonate group containing compounds as scale.. www.ijesi.org 77 | Page Figure 6. Reaction of synthesis of compound contains six phosphonate groups III. Results and Discussion Evaluation of Synthesized Phosphonate Groups Containing Compounds as Scale Inhibitors Evaluation of synthetic phosphonate compounds as scale inhibitors has been done by using NACE Standard TM-0374-2001 “laboratory screening tests to determine the ability of scale inhibitors to prevent the precipitation of calcium sulfate and calcium carbonate from solution”. These are the static laboratory tests designed to give a measure of the ability of scale inhibitor to prevent the precipitation of calcium carbonate and calcium sulfate from solution at 71°C. These test methods are recommended only for ranking the performance of different chemicals under laboratory conditions.Many factors, such as reaction kinetics, fluid velocity and composition, variable temperatures and pressures, scale adherence and solids dispersion can significantly affect scale deposition under field conditions. These considerations are outside the scope of this method, but field brine composition and other variables should at some point be considered in inhibitor evaluation prior to field use. Calculation of Percent Inhibition After that the concentration level of calcium ions remained in the solution was evaluated. Using these data percent of scale inhibition was calculated: % Inhibition = 100 x Where: Ca-Ca 2+ concentration in the traded sample after precipitation Cb-Ca 2+ concentration in the blank after precipitation Cc-Ca 2+ concentration in the blank before precipitation Tables (3, 4) show the visual test for six synthetics chemicals at different dosing (1,3, 5, 10, and 20 ppm) against both calcium carbonate and calcium sulfate respectively for 24 hours, where the samples are inspection at 0, 1, 2, 4, 8 and 24 hours. Tables (5, 6) are showing the inhibitions calculations at the same dosing chemicals to show the efficiency of prevention of calcium carbonate and calcium sulfate scales respectively. Chemical MMP and DMPDMP which presented one and two phosphonate group respectively do not show any inhibition at all concentrations. Chemical AEETMP which presented three phosphonate groups before 10 ppm show no inhibition, after 10 ppm start to prevent the scale formation for bout types. The other three chemicals (EDTMP, TTHMP and TTHMP) which presented four, five and six phosphonate group respectively show inhibition from 5 ppm. Table 3. Visual Evaluation of six synthetic chemicals against calcium carbonate scale Visual Evaluation of product MMP against calcium carbonate scale MMP Dose (ppm) 0 hr 1 hr 2 hrs 4 hrs 8hrs 24 hrs 0 C&B C&B C&B C&B sl haze CO3 ppt 1 C&B C&B C&B C&B sl haze CO3 ppt 3 C&B C&B C&B C&B sl haze CO3 ppt 5 C&B C&B C&B C&B sl haze CO3 ppt 10 C&B C&B C&B C&B sl haze CO3 ppt 20 C&B C&B C&B C&B sl haze CO3 ppt Visual Evaluation of product DMPDMP against calcium carbonate scale DMPDMP 0 C&B C&B C&B C&B sl haze CO3 ppt 1 C&B C&B C&B C&B sl haze CO3 ppt 3 C&B C&B C&B C&B sl haze CO3 ppt 5 C&B C&B C&B C&B sl haze CO3 ppt 10 C&B C&B C&B C&B sl haze CO3 ppt 20 C&B C&B C&B C&B sl haze CO3 ppt Visual Evaluation of product AEETMP against calcium carbonate scale AEATMP 0 C&B C&B C&B C&B sl haze CO3 ppt
  • 6. Synthesis and evaluation of different numbers of phosphonate group containing compounds as scale.. www.ijesi.org 78 | Page 1 C&B C&B C&B C&B sl haze CO3 ppt 3 C&B C&B C&B C&B sl haze CO3 ppt 5 C&B C&B C&B C&B C&B sl haze 10 C&B C&B C&B C&B C&B C&B 20 C&B C&B C&B C&B C&B C&B Visual Evaluation of product EDTMP against calcium carbonate scale EDTMP 0 C&B C&B C&B C&B sl haze CO3 ppt 1 C&B C&B C&B C&B sl haze CO3 ppt 3 C&B C&B C&B C&B C&B sl haze 5 C&B C&B C&B C&B C&B C&B 10 C&B C&B C&B C&B C&B C&B 20 C&B C&B C&B C&B C&B C&B Visual Evaluation of product DTPMP against calcium carbonate scale DTPMP 0 C&B C&B C&B C&B sl haze CO3 ppt 1 C&B C&B C&B C&B sl haze CO3 ppt 3 C&B C&B C&B C&B C&B sl haze 5 C&B C&B C&B C&B C&B C&B 10 C&B C&B C&B C&B C&B C&B 20 C&B C&B C&B C&B C&B C&B Visual Evaluation of product TTHMP against calcium carbonate scale TTHMP Dose (ppm) 0 hr 1 hr 2 hrs 4 hrs 8hrs 24 hrs 0 C&B C&B C&B C&B sl haze CO3 ppt 1 C&B C&B C&B C&B sl haze CO3 ppt 3 C&B C&B C&B C&B C&B sl haze 5 C&B C&B C&B C&B C&B C&B 10 C&B C&B C&B C&B C&B C&B 20 C&B C&B C&B C&B C&B C&B Table 4. Visual Evaluation of sex synthetic chemicals against calcium sulfate scale Visual Evaluation of product MMP against calcium sulfate scale MMP Dose (ppm) 0 hr 1 hr 2 hrs 4 hrs 8hrs 24 hrs 0 C&B C&B C&B C&B sl haze SO4 ppt 1 C&B C&B C&B C&B sl haze SO4 ppt 3 C&B C&B C&B C&B sl haze SO4 ppt 5 C&B C&B C&B C&B sl haze SO4 ppt 10 C&B C&B C&B C&B sl haze SO4 ppt 20 C&B C&B C&B C&B sl haze SO4 ppt Visual Evaluation of product DMPDMP against calcium sulfate scale DMPDMP 0 C&B C&B C&B C&B sl haze SO4 ppt 1 C&B C&B C&B C&B sl haze SO4 ppt 3 C&B C&B C&B C&B sl haze SO4 ppt 5 C&B C&B C&B C&B sl haze SO4 ppt 10 C&B C&B C&B C&B sl haze SO4 ppt 20 C&B C&B C&B C&B sl haze SO4 ppt Visual Evaluation of product AEETMP against calcium sulfate scale AEATMP 0 C&B C&B C&B C&B sl haze SO4 ppt 1 C&B C&B C&B C&B sl haze SO4 ppt 3 C&B C&B C&B C&B sl haze SO4 ppt 5 C&B C&B C&B C&B C&B sl haze 10 C&B C&B C&B C&B C&B C&B 20 C&B C&B C&B C&B C&B C&B Visual Evaluation of product EDTMP against calcium sulfate scale EDTMP 0 C&B C&B C&B C&B sl haze SO4 ppt 1 C&B C&B C&B C&B C&B sl haze 3 C&B C&B C&B C&B C&B sl haze 5 C&B C&B C&B C&B C&B sl haze 10 C&B C&B C&B C&B C&B C&B 20 C&B C&B C&B C&B C&B C&B Visual Evaluation of product DTPMP against calcium sulfate scale DTPMP 0 C&B C&B C&B C&B sl haze SO4 ppt 1 C&B C&B C&B C&B C&B sl haze 3 C&B C&B C&B C&B C&B sl haze 5 C&B C&B C&B C&B C&B sl haze 10 C&B C&B C&B C&B C&B C&B 20 C&B C&B C&B C&B C&B C&B Visual Evaluation of product TTHMP against calcium sulfate scale TTHMP Dose (ppm) 0 hr 1 hr 2 hrs 4 hrs 8hrs 24 hrs 0 C&B C&B C&B C&B sl haze SO4 ppt 1 C&B C&B C&B C&B C&B sl haze 3 C&B C&B C&B C&B C&B sl haze
  • 7. Synthesis and evaluation of different numbers of phosphonate group containing compounds as scale.. www.ijesi.org 79 | Page 5 C&B C&B C&B C&B C&B sl haze 10 C&B C&B C&B C&B C&B C&B 20 C&B C&B C&B C&B C&B C&B C&B = Clear and bright sl haze = Slight haze CO3 ppt = Carbonate Precipitate SO4 ppt = Sulfate Precipitate Table 5. Evaluation of sex synthetic chemicals against calcium carbonate scale Evaluation of a product MMP against calcium carbonate scale Dose(ppm) Ca2+ concentration after precipitation (ppm) Inhibition (%)Sample (1) Sample (2) Sample (3) Average 1 390 388 392 390 0 3 389 390 391 390 0 5 392 388 390 390 0 10 390 389 391 390 0 20 388 391 391 390 0 Evaluation of product DMPDMP against calcium carbonate scale 1 388 392 390 390 0 3 391 390 389 390 0 5 389 391 390 390 0 10 391 391 388 390 0 20 392 389 389 390 0 Evaluation of product AEETMP against calcium carbonate scale 1 390 390 390 390 0 3 549 549 552 550 12.64 5 1150 1152 1148 1150 60.03 10 1610 1615 1610 1610 96.37 20 1657 1656 1658 1656 100 Evaluation of product EDTMP against calcium carbonate scale 1 551 548 551 550 12.64 3 1452 1448 1450 1450 83.73 5 1605 1604 1606 1605 95.97 10 1658 1655 1655 1656 100 20 1655 1655 1659 1656 100 Evaluation of product DTPMP against calcium carbonate scale 1 552 548 550 550 12.64 3 1462 1458 1460 1460 84.2 5 1611 1611 1608 1610 96.37 10 1658 1654 1656 1656 100 20 1653 1658 1657 1656 100 Evaluation of a product TTHMP against calcium carbonate scale 1 552 547 551 550 12.64 3 1452 1458 1455 1455 84.12 5 1616 1613 1616 1615 96.76 10 1654 1656 1658 1656 100 20 1659 1654 1655 1656 100 Figures 7 presented the efficiency of six synthetics chemicals at different dosing (1, 3, 5, 10, and 20 ppm) against calcium carbonate, where clear no inhibition for one and two phosphonate groups (MMP, DMPDMP) respectively and moderate inhibition shown by three phosphonate groups (AEETMP), where at 3 ppm give inhibition of 12.6%, 60% inhibition was at 5 ppm, 96.4% was at 10 ppm and 100% inhibition was at 20 ppm. Four, five and six phosphonate group (EDTMP, DTPMP and TTHMP) respectively, show perfect inhibition where the inhibition start at 1 ppm to give 12.6% inhibition, 84.1% was at 3 ppm, 96.7% was at 5 ppm and full inhibition was at 10 and 20 ppm against calcium carbonate scale. Figure 7. Evaluation of six synthetic chemicals against calcium carbonate scale
  • 8. Synthesis and evaluation of different numbers of phosphonate group containing compounds as scale.. www.ijesi.org 80 | Page Table 6. Evaluation of sex synthetic chemicals against calcium sulfate scale Evaluation of product MMP against sulfate scale Dose (ppm) Ca2+ concentration after precipitation (ppm) Inhibition % Sample (1) Sample (2) Sample (3) Average 1 601 601 600 601 0 3 600 602 602 601 0 5 601 601 602 601 0 10 602 600 601 601 0 20 601 601 601 601 0 Evaluation of a product DMPDMP against sulfate scale 1 601 601 601 601 0 3 601 601 602 600 0 5 601 601 601 601 0 10 601 600 600 602 0 20 601 600 601 601 0 Evaluation of product AEETMP against sulfate scale 1 601 603 600 601 0 3 681 684 680 680 8.81 5 1122 1122 1124 1120 57.13 10 1433 1431 1433 1435 91.23 20 1513 1514 1515 1510 100 Evaluation of product EDTMP against sulfate scale 1 685 685 687 683 9.25 3 1205 1203 1206 1206 66.29 5 1314 1315 1313 1314 78.18 10 1436 1436 1437 1435 91.56 20 1513 1511 1516 1512 100 Evaluation of product DTPMP against sulfate scale 1 685 686 686 683 9.25 3 1206 1206 1207 1205 66.34 5 1314 1315 1315 1312 78.18 10 1443 1435 1433 1434 92.32 20 1513 1512 1515 1512 100 Evaluation of product TTHMP against sulfate scale 1 685 685 686 684 9.25 3 1206 1207 1206 1205 66.34 5 1314 1313 1315 1314 78.18 10 1443 1443 1442 1444 92.32 20 1513 1514 1512 1513 100 Figures 8 presented the efficiency of six synthetics chemicals at different dosing (1, 3, 5, 10, and 20 ppm) against calcium sulfate, where clear no inhibition for one and two phosphonate groups (MMP, DMPDMP) respectively and moderate inhibition shown by three phosphonate groups (AEETMP), where at 3 ppm give inhibition of 8.8%, 57.1% inhibition was at 5 ppm, 91.2% was at 10 ppm and 100% inhibition was at 20 ppm. Four, five and six phosphonate group (EDTMP, DTPMP and TTHMP) respectively, show perfect inhibition where the inhibition start at 1 ppm to give 9.2% inhibition, 66.3% was at 3 ppm, 78.2% was at 5 ppm, around 92.0% at 10 ppm and full inhibition was at 20 ppm against calcium sulfate scale. Figure 8. Evaluation of six products against sulfate scale
  • 9. Synthesis and evaluation of different numbers of phosphonate group containing compounds as scale.. www.ijesi.org 81 | Page Standard test method (NACE Standard TM-0374 – 2001) has been used for testing the scale inhibition efficiency of all the six synthesized compounds. The results are presented in Tables from 3, 4, and 5 for all compounds. The summary of performance of scale prevention of all synthesized compounds is given in Table 5 and 6. It is clear from the results that one and two phosphonate group containing compounds do not show any characteristic of prevention of scales of either calcium carbonate or calcium sulphate. The compounds which have phosphonate group three or more show characteristics of prevention of both the types of scales. IV. Conclusions and Recommendations 1. Scale formation is a major water problem in industries especially in production of oil and gas. Therefore, scale prevention is a priority in the industry for efficient operation, prevention of shutdowns and economical benefits. 2. The successful method used in industries to prevent the deposition of scale from scale forming waters are: (a) treatment of water i.e. the removal of scale forming cations and anions in water, or (b) the prevention of scale formation by addition of chemicals or the combination of both methods. 3. The most common organic compounds used as scale inhibitors are phosphonates, diphosphonates, phosphate esters and polyacrylates. The phosphonate containing compounds exhibit greater temperature stability and do not have any adverse environmental impact. 4. The synthesized phosphonate group containing compounds have been evaluated for their scale inhibition property by using standard method (NACE Standard TM-0374-2001). Compounds containing phosphonate group one or two do not show any characteristics of prevention of scales of either calcium carbonate or calcium sulfate. 5. The compounds which have phosphonate group three or more show scale prevention characteristics. The scale prevention efficiencies of these compounds have been determined and presented in this study. 6. It is recommended to test their thermal stability at reservoir conditions (i.e. at high temperature and high pressure) before using them in commercial scale. 7. It is also recommended to test their toxicity (LC50 value) before using them in the industries. References [1]. M. B. Tomson, SPE, G. Fu, M. A. Watson and A. T. Kan, Rice U, Mechanisms of mineral scale inhibition, 2002, international symposium on oilfield scale, Aberdeen, United Kingdom. [2]. Ostroff, Introduction to Oilfield Water Technology, 1979, 2nd Ed. [3]. Dawe, Modern Petroleum Technology, 2001, 6th Ed, p 318 Z. 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