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Know the capital
investment
required
Examine the
operating costs &
raw materials
consumption
Ethanol is a great commodity quite recognized by its place in the fuel market. Additionally, it is widely
used as a solvent and as a chemical intermediate, among other applications.
The Intratec portfolio (www.intratec.us/our-portfolio) includes reports examining specific Ethanol
production processes. Each report presents one-time costs associated with the construction of an
industrial plant and the continuing costs associated with the daily operation of such a plant. General
information included in our reports is presented below.
AN INTRODUCTION TO ETHANOL
PROCESS TECHNOLOGY THOROUGH UNDERSTANDING
* Description & applications
* Production pathways diagram
* Product(s) generated & raw material(s) consumed
* Physico-chemistry highlights
* Industrial site production capacity definition
* Detailed process block flow scheme & description
* Key process input & output figures (including raw material(s) consumption)
* Labor requirements
CAPITAL INVESTMENT BREAKDOWN
* Total fixed capital required (ISBL, OSBL and contingency)
* Working capital
* Costs incurred during industrial plant commissioning and start-up
* Multi-regional fixed capital analysis
PRODUCTION COST DETAILED LOOK
* Manufacturing variable costs (raw materials and utilities required)
* Manufacturing fixed costs (e.g., labor and maintenance costs, operating charges, plant overhead)
* Depreciation and corporate overhead costs
* Production cost history (4-year timeframe)
Understand
Ethanol
production costs
Industrial Process Economics
About Ethanol
Reports
Coverage of Ethanol Process Economics Reports
Each report examines one specific Ethanol production process, including:
PROCESS ECONOMICS QUICK SUMMARY TABLE
LABOR WAGE RATES AND PRICING BASIS
REFERENCES & ANALYSIS METHODOLOGY
About our Methodology
Intratec has distilled the expertise gained from more than a decade supporting companies worldwide to devise consistent
methodologies, which ensures the development of holistic, coherent and consistent reports.
Intratec's highly experienced engineers start the development of process economics reports with in-depth, comprehensive research on
the technology examined, encompassing patents and available technical literature, non-confidential information provided by
technology licensors and Intratec's in-house database.
This exhaustive research provides a clear and consistent understanding of the process technology studied, including chemical,
biological and/or physical transformations occurring in the target process, as well as reactants required and products formation. That
knowledge is compiled into a detailed process block flow scheme and a mapping of key process input & output figures (including raw
materials consumption).
Finally, in the assessment of the economic figures of the process technology under analysis, Intratec’s team relies on an extensive in-
house database and robust cost models. Our cost models were founded on a number of established cost-estimating methods, based
on mathematical and statistical processing of an extensive volume of actual cost data of well-known industrial processes.
For a 10-page description of our methodology, visit www.intratec.us/reports/industrial-processes-economics
Reports Focused on Ethanol Production Economics
ECONOMICS OF CELLULOSIC ETHANOL FROM CORN STOVER (ETHANOL E11A)
Economics of second generation Ethanol production from corn stover in the USA via a biochemical conversion process composed of
the following steps: corn stover pretreatment with dilute acid and ammonia conditioning; enzymatic hydrolysis; and fermentation.
ECONOMICS OF CELLULOSIC ETHANOL FROM CORN STOVER (ETHANOL E12A)
Economic analysis of Ethanol production from corn stover in the USA. Different from the report “Ethanol E11A”, the process examined
in this report presents a corn stover pretreatment step with dilute acid and overliming.
ECONOMICS OF CELLULOSIC ETHANOL FROM CORN STOVER (ETHANOL E13A)
Techno-economic analysis of second generation Ethanol production from corn stover in the USA using a biochemical conversion
process similar to AVAP technology, developed by American Process.
ECONOMICS OF CELLULOSIC ETHANOL FROM CORN STOVER (ETHANOL E14A)
Feasibility study of Ethanol production from corn stover in the USA. Different from the report “Ethanol E13A”, the process examined is
similar to GreenPower, also developed by American Process.
ECONOMICS OF ETHANOL PRODUCTION FROM SORGHUM (ETHANOL E21A)
Economic analysis of hydrous Ethanol production in the United States using a typical process based on sorghum feedstock.
ECONOMICS OF ETHANOL PRODUCTION FROM SORGHUM (ETHANOL E21C)
Feasibility analysis of hydrous Ethanol production from sorghum in the USA. Different from the report “Ethanol E21A”, the analysis
presented in this report takes into account a plant erected in China.
For a complete and updated list of available reports, visit www.intratec.us/products/ethanol-production-processes
Reports Focused on Ethanol Production Economics
ECONOMICS OF ETHANOL FROM MUNICIPAL SOLID WASTE (ETHANOL E32A)
Techno-economic study of Ethanol production from municipal solid waste (MSW) in the USA using the same process analyzed in the
report “Ethanol E13A”.
ECONOMICS OF ETHANOL PRODUCTION FROM CORN DRY MILLING (ETHANOL E41A)
Economics of hydrous Ethanol production from corn in the USA using a typical dry milling process.
ECONOMICS OF CELLULOSIC ETHANOL FROM WOOD CHIPS (ETHANOL E51A)
Economic analysis of second generation Ethanol production from wood chips via a thermochemical process in the USA.
ECONOMICS OF CELLULOSIC ETHANOL FROM WOOD CHIPS (ETHANOL E52A)
Techno-economic analysis of Ethanol production from wood chips in the USA. Different from the report “Ethanol E51A”, the process
examined is a biochemical conversion process similar to AVAP technology, developed by American Process.
ECONOMICS OF CELLULOSIC ETHANOL FROM WOOD CHIPS (ETHANOL E53A)
Feasibility analysis of second generation Ethanol production from wood chips in the USA. Different from the report “Ethanol E52A”,
the process examined is similar to GreenPower, also developed by American Process.
ECONOMICS OF ETHANOL PRODUCTION FROM WOOD CHIPS (ETHANOL E54A)
Techno-economic study of cellulosic Ethanol production from wood chips in the USA. Similarly to the process presented in the report
"Ethanol E51A", the process analyzed in this report is also a thermochemical process, but in this case a dimethyl ether (DME)
intermediate is produced from syngas, being then converted to Ethanol.
ECONOMICS OF CELLULOSIC ETHANOL FROM SUGARCANE BAGASSE (ETHANOL E62F)
Economics of second generation Ethanol production from sugarcane bagasse in Brazil using a biochemical conversion process
similar to AVAP technology, developed by American Process.
ECONOMICS OF CELLULOSIC ETHANOL FROM SUGARCANE BAGASSE (ETHANOL E63F)
The process examined in this report is the same examined in the report “Ethanol E53A”, with two exceptions: (1) the plant is
constructed in Brazil, and (2) the raw material used is sugarcane bagasse.
ECONOMICS OF ETHANOL AND SUGAR FROM SUGARCANE (ETHANOL E71F)
Techno-economic study of hydrous Ethanol and raw sugar production from sugarcane using a typical process in Brazil.
ECONOMICS OF ETHANOL PRODUCTION FROM SUGARCANE (ETHANOL E72F)
Economic analysis of hydrous Ethanol production in Brazil using a typical process based on sugarcane feedstock.
ECONOMICS OF CELLULOSIC ETHANOL FROM SWITCHGRASS (ETHANOL E81A)
This report presents the economics of second generation Ethanol production from switchgrass in the USA via a biochemical
conversion process composed of the following steps: biomass pretreatment with dilute acid and ammonia conditioning; enzymatic
hydrolysis; and fermentation.
ECONOMICS OF CELLULOSIC ETHANOL FROM SWITCHGRASS (ETHANOL E82A)
Feasibility analysis of Ethanol production from switchgrass in the USA. Different from the report “Ethanol E81A”, the process
examined is a biochemical conversion process similar to AVAP technology, developed by American Process.
For a complete and updated list of available reports, visit www.intratec.us/products/ethanol-production-processes
Reports Focused on Ethanol Production Economics
ECONOMICS OF ETHANOL PRODUCTION FROM ETHYLENE (ETHANOL E91A)
Economics of Ethanol production from ethylene in the USA using a typical direct hydration process.
For a complete and updated list of available reports, visit www.intratec.us/products/ethanol-production-processes
Industrial Process Economics Reports Family
Intratec's Industrial Process Economics reports are a family of reports presenting techno-economic evaluations of specific processes
employed in the production of chemicals or utilities. Our portfolio includes more than 600 of these reports, covering established and
early-stage process technologies used in the chemical, petrochemical, oil, plastic, renewable, alternative energy & allied sectors.
See below the list of chemicals and utilities whose processes are covered in our process economics reports. For a complete and
updated list, visit www.intratec.us/our-portfolio.
3-Hydroxypropionic Acid
Acetone
Acetylene
Acetyls
Acrylic Acid and Derivatives
Acrylic/Maleic Copolymer
Acrylonitrile
Adipic Acid
Aldehydes
Alkylbenzenes
Amino Acids
Ammonia
Aniline
Biodiesel
Bisphenol A
BTX
Butadiene and C4's
C6's
Caprolactam
Carbon Monoxide
Chlorine and Derivatives
Chloroprene
Citric Acid
Cosmetics
Cumene
Detergents
Dicyclopentadiene
Diesel
Dimethyl Carbonate (DMC)
Dimethyl Terephthalate
Diols
Diphenyl Carbonate
Dyes & Pigments
Electricity
Epichlorohydrin
Ethanol
Ethylene
Ethylene Oxide
Fertilizers
Fibers
Fire Retardants
Food Additives
Furans and Derivatives
Glycerol
Glycols
Hydrogen
Hydrogen Cyanide
Hydrogen Peroxide
Industrial Gases
Insecticides
Isocyanates
Isophthalic Acid
Isoprene
Lactic Acid
Linear Alpha Olefins
Methacrylic Acid and Derivatives
Methanol
MTBE
Nitric Acid
Nitro Aromatics
Nylon
Oxalic Acid
Oxo Alcohols
Pentaerythritol
PET
Pharmaceuticals
Phenol
Phosgene
Phthalic Anhydride
Polyacrylate
Polyacrylonitrile
Polyalphaolefins
Polycarbonates
Polyesters
Polyethers
Polyethylenes
Polylactic Acid (PLA)
Polypropylene
Polyurethanes
Propanol and Isopropanol
Propylene
Propylene Oxide
PVC
Reformate
Resins
Silanes
Silicones
Siloxanes
Sodium Hydroxide
Speciality Polymers
Styrenics
Succinic Acid
Sulfuric Acid
Synhetic Rubbers
Synthesis Gas
Vitamins
Terephthalic Acid
Trimethylolpropane
Urea
Vinyls
Professional,
structured reports
Up-to-date,
independent
analyses
Extremely
affordable
Each Industrial Process Economics report is focused on a specific production process, and presents:
* A thorough analysis of the production process
* Capital investment breakdown
* Production cost breakdown
Reports Coverage
Buy online, with
your credit card
Volume discounts
offered
Who Is Using These Reports
Professionals in several disciplines, from strategic planning and new business development to research and
innovation, use our Industrial Process Economics reports to:
* Examine capital investment breakdowns
* Quickly screen and assess capital investment options
* Evaluate/select independent industrial process licensors
* Define consistent business cases for investments
* Obtain unbiased estimates of ventures capital and operating costs (CapEx & OpEx)
* Evaluate M&A alternatives
* Make realistic assessments of the economic potential of R&D breakthroughs
Explore a Free Report Sample
We strongly encourage potential clients to download a full sample of one of our Industrial Process Economics
reports at www.intratec.us/free-tools/report-samples to confirm the caliber of our assessments.
Purchase & Pricing Information
Intratec Reports pricing information can be easily found on the Intratec website. Our reports are extremely
affordable – in fact, the best value-for-price in the market – and can be purchased online, with credit cards.
About Intratec Solutions, LLC
Intratec is an independent research and leading advisory firm, recognized for excellence in the evaluation of chemical markets and the
economics of industrial processes. We are a mix of process engineers, market researchers and cost estimators with extensive
industry experience.
Since 2002, the reports, databases and indexes we provide have boosted the early recognition of promising research and capital
investment opportunities in the chemical, petrochemical, oil, plastic, renewable, alternative energy & allied sectors. With more than 800
up-to-date professional reports targeting chemical markets and process economics, our portfolio is constantly growing.
For more information, contact us at sales@intratec.us or use our online chat at our website
Intratec Solutions, LLC
9595 Six Pines Drive #8210
The Woodlands
Houston, TX 77380
Intratec Solutions, LLC
200 East 69th Street
Suite 5B
New York, NY 10021
Intratec Consulting
Av. das Américas 1155,
Salas 1906/1907
Rio de Janeiro, RJ 22631-000
Worldwide Headquarters New York Rio de Janeiro

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Economics of Ethanol Production Processes

  • 1. Know the capital investment required Examine the operating costs & raw materials consumption Ethanol is a great commodity quite recognized by its place in the fuel market. Additionally, it is widely used as a solvent and as a chemical intermediate, among other applications. The Intratec portfolio (www.intratec.us/our-portfolio) includes reports examining specific Ethanol production processes. Each report presents one-time costs associated with the construction of an industrial plant and the continuing costs associated with the daily operation of such a plant. General information included in our reports is presented below. AN INTRODUCTION TO ETHANOL PROCESS TECHNOLOGY THOROUGH UNDERSTANDING * Description & applications * Production pathways diagram * Product(s) generated & raw material(s) consumed * Physico-chemistry highlights * Industrial site production capacity definition * Detailed process block flow scheme & description * Key process input & output figures (including raw material(s) consumption) * Labor requirements CAPITAL INVESTMENT BREAKDOWN * Total fixed capital required (ISBL, OSBL and contingency) * Working capital * Costs incurred during industrial plant commissioning and start-up * Multi-regional fixed capital analysis PRODUCTION COST DETAILED LOOK * Manufacturing variable costs (raw materials and utilities required) * Manufacturing fixed costs (e.g., labor and maintenance costs, operating charges, plant overhead) * Depreciation and corporate overhead costs * Production cost history (4-year timeframe) Understand Ethanol production costs Industrial Process Economics About Ethanol Reports Coverage of Ethanol Process Economics Reports Each report examines one specific Ethanol production process, including: PROCESS ECONOMICS QUICK SUMMARY TABLE LABOR WAGE RATES AND PRICING BASIS REFERENCES & ANALYSIS METHODOLOGY
  • 2. About our Methodology Intratec has distilled the expertise gained from more than a decade supporting companies worldwide to devise consistent methodologies, which ensures the development of holistic, coherent and consistent reports. Intratec's highly experienced engineers start the development of process economics reports with in-depth, comprehensive research on the technology examined, encompassing patents and available technical literature, non-confidential information provided by technology licensors and Intratec's in-house database. This exhaustive research provides a clear and consistent understanding of the process technology studied, including chemical, biological and/or physical transformations occurring in the target process, as well as reactants required and products formation. That knowledge is compiled into a detailed process block flow scheme and a mapping of key process input & output figures (including raw materials consumption). Finally, in the assessment of the economic figures of the process technology under analysis, Intratec’s team relies on an extensive in- house database and robust cost models. Our cost models were founded on a number of established cost-estimating methods, based on mathematical and statistical processing of an extensive volume of actual cost data of well-known industrial processes. For a 10-page description of our methodology, visit www.intratec.us/reports/industrial-processes-economics Reports Focused on Ethanol Production Economics ECONOMICS OF CELLULOSIC ETHANOL FROM CORN STOVER (ETHANOL E11A) Economics of second generation Ethanol production from corn stover in the USA via a biochemical conversion process composed of the following steps: corn stover pretreatment with dilute acid and ammonia conditioning; enzymatic hydrolysis; and fermentation. ECONOMICS OF CELLULOSIC ETHANOL FROM CORN STOVER (ETHANOL E12A) Economic analysis of Ethanol production from corn stover in the USA. Different from the report “Ethanol E11A”, the process examined in this report presents a corn stover pretreatment step with dilute acid and overliming. ECONOMICS OF CELLULOSIC ETHANOL FROM CORN STOVER (ETHANOL E13A) Techno-economic analysis of second generation Ethanol production from corn stover in the USA using a biochemical conversion process similar to AVAP technology, developed by American Process. ECONOMICS OF CELLULOSIC ETHANOL FROM CORN STOVER (ETHANOL E14A) Feasibility study of Ethanol production from corn stover in the USA. Different from the report “Ethanol E13A”, the process examined is similar to GreenPower, also developed by American Process. ECONOMICS OF ETHANOL PRODUCTION FROM SORGHUM (ETHANOL E21A) Economic analysis of hydrous Ethanol production in the United States using a typical process based on sorghum feedstock. ECONOMICS OF ETHANOL PRODUCTION FROM SORGHUM (ETHANOL E21C) Feasibility analysis of hydrous Ethanol production from sorghum in the USA. Different from the report “Ethanol E21A”, the analysis presented in this report takes into account a plant erected in China. For a complete and updated list of available reports, visit www.intratec.us/products/ethanol-production-processes
  • 3. Reports Focused on Ethanol Production Economics ECONOMICS OF ETHANOL FROM MUNICIPAL SOLID WASTE (ETHANOL E32A) Techno-economic study of Ethanol production from municipal solid waste (MSW) in the USA using the same process analyzed in the report “Ethanol E13A”. ECONOMICS OF ETHANOL PRODUCTION FROM CORN DRY MILLING (ETHANOL E41A) Economics of hydrous Ethanol production from corn in the USA using a typical dry milling process. ECONOMICS OF CELLULOSIC ETHANOL FROM WOOD CHIPS (ETHANOL E51A) Economic analysis of second generation Ethanol production from wood chips via a thermochemical process in the USA. ECONOMICS OF CELLULOSIC ETHANOL FROM WOOD CHIPS (ETHANOL E52A) Techno-economic analysis of Ethanol production from wood chips in the USA. Different from the report “Ethanol E51A”, the process examined is a biochemical conversion process similar to AVAP technology, developed by American Process. ECONOMICS OF CELLULOSIC ETHANOL FROM WOOD CHIPS (ETHANOL E53A) Feasibility analysis of second generation Ethanol production from wood chips in the USA. Different from the report “Ethanol E52A”, the process examined is similar to GreenPower, also developed by American Process. ECONOMICS OF ETHANOL PRODUCTION FROM WOOD CHIPS (ETHANOL E54A) Techno-economic study of cellulosic Ethanol production from wood chips in the USA. Similarly to the process presented in the report "Ethanol E51A", the process analyzed in this report is also a thermochemical process, but in this case a dimethyl ether (DME) intermediate is produced from syngas, being then converted to Ethanol. ECONOMICS OF CELLULOSIC ETHANOL FROM SUGARCANE BAGASSE (ETHANOL E62F) Economics of second generation Ethanol production from sugarcane bagasse in Brazil using a biochemical conversion process similar to AVAP technology, developed by American Process. ECONOMICS OF CELLULOSIC ETHANOL FROM SUGARCANE BAGASSE (ETHANOL E63F) The process examined in this report is the same examined in the report “Ethanol E53A”, with two exceptions: (1) the plant is constructed in Brazil, and (2) the raw material used is sugarcane bagasse. ECONOMICS OF ETHANOL AND SUGAR FROM SUGARCANE (ETHANOL E71F) Techno-economic study of hydrous Ethanol and raw sugar production from sugarcane using a typical process in Brazil. ECONOMICS OF ETHANOL PRODUCTION FROM SUGARCANE (ETHANOL E72F) Economic analysis of hydrous Ethanol production in Brazil using a typical process based on sugarcane feedstock. ECONOMICS OF CELLULOSIC ETHANOL FROM SWITCHGRASS (ETHANOL E81A) This report presents the economics of second generation Ethanol production from switchgrass in the USA via a biochemical conversion process composed of the following steps: biomass pretreatment with dilute acid and ammonia conditioning; enzymatic hydrolysis; and fermentation. ECONOMICS OF CELLULOSIC ETHANOL FROM SWITCHGRASS (ETHANOL E82A) Feasibility analysis of Ethanol production from switchgrass in the USA. Different from the report “Ethanol E81A”, the process examined is a biochemical conversion process similar to AVAP technology, developed by American Process. For a complete and updated list of available reports, visit www.intratec.us/products/ethanol-production-processes
  • 4. Reports Focused on Ethanol Production Economics ECONOMICS OF ETHANOL PRODUCTION FROM ETHYLENE (ETHANOL E91A) Economics of Ethanol production from ethylene in the USA using a typical direct hydration process. For a complete and updated list of available reports, visit www.intratec.us/products/ethanol-production-processes
  • 5. Industrial Process Economics Reports Family Intratec's Industrial Process Economics reports are a family of reports presenting techno-economic evaluations of specific processes employed in the production of chemicals or utilities. Our portfolio includes more than 600 of these reports, covering established and early-stage process technologies used in the chemical, petrochemical, oil, plastic, renewable, alternative energy & allied sectors. See below the list of chemicals and utilities whose processes are covered in our process economics reports. For a complete and updated list, visit www.intratec.us/our-portfolio. 3-Hydroxypropionic Acid Acetone Acetylene Acetyls Acrylic Acid and Derivatives Acrylic/Maleic Copolymer Acrylonitrile Adipic Acid Aldehydes Alkylbenzenes Amino Acids Ammonia Aniline Biodiesel Bisphenol A BTX Butadiene and C4's C6's Caprolactam Carbon Monoxide Chlorine and Derivatives Chloroprene Citric Acid Cosmetics Cumene Detergents Dicyclopentadiene Diesel Dimethyl Carbonate (DMC) Dimethyl Terephthalate Diols Diphenyl Carbonate Dyes & Pigments Electricity Epichlorohydrin Ethanol Ethylene Ethylene Oxide Fertilizers Fibers Fire Retardants Food Additives Furans and Derivatives Glycerol Glycols Hydrogen Hydrogen Cyanide Hydrogen Peroxide Industrial Gases Insecticides Isocyanates Isophthalic Acid Isoprene Lactic Acid Linear Alpha Olefins Methacrylic Acid and Derivatives Methanol MTBE Nitric Acid Nitro Aromatics Nylon Oxalic Acid Oxo Alcohols Pentaerythritol PET Pharmaceuticals Phenol Phosgene Phthalic Anhydride Polyacrylate Polyacrylonitrile Polyalphaolefins Polycarbonates Polyesters Polyethers Polyethylenes Polylactic Acid (PLA) Polypropylene Polyurethanes Propanol and Isopropanol Propylene Propylene Oxide PVC Reformate Resins Silanes Silicones Siloxanes Sodium Hydroxide Speciality Polymers Styrenics Succinic Acid Sulfuric Acid Synhetic Rubbers Synthesis Gas Vitamins Terephthalic Acid Trimethylolpropane Urea Vinyls
  • 6. Professional, structured reports Up-to-date, independent analyses Extremely affordable Each Industrial Process Economics report is focused on a specific production process, and presents: * A thorough analysis of the production process * Capital investment breakdown * Production cost breakdown Reports Coverage Buy online, with your credit card Volume discounts offered Who Is Using These Reports Professionals in several disciplines, from strategic planning and new business development to research and innovation, use our Industrial Process Economics reports to: * Examine capital investment breakdowns * Quickly screen and assess capital investment options * Evaluate/select independent industrial process licensors * Define consistent business cases for investments * Obtain unbiased estimates of ventures capital and operating costs (CapEx & OpEx) * Evaluate M&A alternatives * Make realistic assessments of the economic potential of R&D breakthroughs Explore a Free Report Sample We strongly encourage potential clients to download a full sample of one of our Industrial Process Economics reports at www.intratec.us/free-tools/report-samples to confirm the caliber of our assessments. Purchase & Pricing Information Intratec Reports pricing information can be easily found on the Intratec website. Our reports are extremely affordable – in fact, the best value-for-price in the market – and can be purchased online, with credit cards. About Intratec Solutions, LLC Intratec is an independent research and leading advisory firm, recognized for excellence in the evaluation of chemical markets and the economics of industrial processes. We are a mix of process engineers, market researchers and cost estimators with extensive industry experience. Since 2002, the reports, databases and indexes we provide have boosted the early recognition of promising research and capital investment opportunities in the chemical, petrochemical, oil, plastic, renewable, alternative energy & allied sectors. With more than 800 up-to-date professional reports targeting chemical markets and process economics, our portfolio is constantly growing. For more information, contact us at sales@intratec.us or use our online chat at our website Intratec Solutions, LLC 9595 Six Pines Drive #8210 The Woodlands Houston, TX 77380 Intratec Solutions, LLC 200 East 69th Street Suite 5B New York, NY 10021 Intratec Consulting Av. das Américas 1155, Salas 1906/1907 Rio de Janeiro, RJ 22631-000 Worldwide Headquarters New York Rio de Janeiro