Techno-economic analyses of specific isoprene production processes, presenting capital investment breakdown, raw materials consumed and operating costs.
Know more at www.intratec.us/products/isoprene-production-processes
B.COM Unit – 4 ( CORPORATE SOCIAL RESPONSIBILITY ( CSR ).pptx
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Feasibility Studies: Isoprene Manufacturing
1. Know the capital
investment
required
Examine the
operating costs &
raw materials
consumption
Isoprene is a member of the terpene family, which occurs abundantly in nature in both plants and
animals. Almost all of it is used for the preparation of polymers or copolymers, mainly cis-
polyisoprene.
The Intratec portfolio (www.intratec.us/our-portfolio) includes reports examining specific Isoprene
production processes. Each report presents one-time costs associated with the construction of an
industrial plant and the continuing costs associated with the daily operation of such a plant. General
information included in our reports is presented below.
AN INTRODUCTION TO ISOPRENE
PROCESS TECHNOLOGY THOROUGH UNDERSTANDING
* Description & applications
* Production pathways diagram
* Product(s) generated & raw material(s) consumed
* Physico-chemistry highlights
* Industrial site production capacity definition
* Detailed process block flow scheme & description
* Key process input & output figures (including raw material(s) consumption)
* Labor requirements
CAPITAL INVESTMENT BREAKDOWN
* Total fixed capital required (ISBL, OSBL and contingency)
* Working capital
* Costs incurred during industrial plant commissioning and start-up
* Multi-regional fixed capital analysis
PRODUCTION COST DETAILED LOOK
* Manufacturing variable costs (raw materials and utilities required)
* Manufacturing fixed costs (e.g., labor and maintenance costs, operating charges, plant overhead)
* Depreciation and corporate overhead costs
* Production cost history (4-year timeframe)
Understand
Isoprene
production costs
Industrial Process Economics
About Isoprene
Reports
Coverage of Isoprene Process Economics Reports
Each report examines one specific Isoprene production process, including:
PROCESS ECONOMICS QUICK SUMMARY TABLE
LABOR WAGE RATES AND PRICING BASIS
REFERENCES & ANALYSIS METHODOLOGY
2. About our Methodology
Intratec has distilled the expertise gained from more than a decade supporting companies worldwide to devise consistent
methodologies, which ensures the development of holistic, coherent and consistent reports.
Intratec's highly experienced engineers start the development of process economics reports with in-depth, comprehensive research on
the technology examined, encompassing patents and available technical literature, non-confidential information provided by
technology licensors and Intratec's in-house database.
This exhaustive research provides a clear and consistent understanding of the process technology studied, including chemical,
biological and/or physical transformations occurring in the target process, as well as reactants required and products formation. That
knowledge is compiled into a detailed process block flow scheme and a mapping of key process input & output figures (including raw
materials consumption).
Finally, in the assessment of the economic figures of the process technology under analysis, Intratec’s team relies on an extensive in-
house database and robust cost models. Our cost models were founded on a number of established cost-estimating methods, based
on mathematical and statistical processing of an extensive volume of actual cost data of well-known industrial processes.
For a 10-page description of our methodology, visit www.intratec.us/reports/industrial-processes-economics
Reports Focused on Isoprene Production Economics
ECONOMICS OF BIO-ISOPRENE PRODUCTION FROM GLUCOSE (ISOPRENE E11A)
Feasibility analysis of Bio-Isoprene production from glucose syrup in the USA using an aerobic fermentation process.
ECONOMICS OF BIO-ISOPRENE PRODUCTION FROM GLUCOSE (ISOPRENE E12A)
Techno-economic study of a fermentation process for Isoprene production from glucose in the USA. Different the process analyzed in
the report “Isoprene E11A”, the process examined in this report is based on an anaerobic fermentation.
ECONOMICS OF BIO-ISOPRENE PRODUCTION FROM RAW SUGAR (ISOPRENE E21F)
The process presented in this report is the same examined in the report “Isoprene E11A”, with two exceptions: (1) the plant is
constructed in Brazil, and (2) the feedstock used is raw sugar.
ECONOMICS OF BIO-ISOPRENE PRODUCTION FROM RAW SUGAR (ISOPRENE E22F)
This report examines the same process presented in the report “Isoprene E12A”, with the exceptions that the plant is constructed in
Brazil and the raw material used is raw sugar.
ECONOMICS OF ISOPRENE PRODUCTION FROM CRUDE C5S (ISOPRENE E31A)
Economics of Isoprene production from a crude C5s stream in Germany using an extractive distillation process similar to BASF NMP
process.
ECONOMICS OF ISOPRENE FROM ISOBUTYLENE CARBONYLATION (ISOPRENE E41A)
This report presents the economics of Isoprene production from isobutane and formaldehyde in the USA via a typical two-step
carbonylation process.
For a complete and updated list of available reports, visit www.intratec.us/products/isoprene-production-processes
3. Reports Focused on Isoprene Production Economics
ECONOMICS OF ISOPRENE FROM ACETYLENE AND ACETONE (ISOPRENE E51A)
Economic analysis of Isoprene production from acetylene and acetone in the USA using a process similar to a Snamprogetti
Acetylene-based process.
For a complete and updated list of available reports, visit www.intratec.us/products/isoprene-production-processes
4. Industrial Process Economics Reports Family
Intratec's Industrial Process Economics reports are a family of reports presenting techno-economic evaluations of specific processes
employed in the production of chemicals or utilities. Our portfolio includes more than 600 of these reports, covering established and
early-stage process technologies used in the chemical, petrochemical, oil, plastic, renewable, alternative energy & allied sectors.
See below the list of chemicals and utilities whose processes are covered in our process economics reports. For a complete and
updated list, visit www.intratec.us/our-portfolio.
3-Hydroxypropionic Acid
Acetone
Acetylene
Acetyls
Acrylic Acid and Derivatives
Acrylic/Maleic Copolymer
Acrylonitrile
Adipic Acid
Aldehydes
Alkylbenzenes
Amino Acids
Ammonia
Aniline
Biodiesel
Bisphenol A
BTX
Butadiene and C4's
C6's
Caprolactam
Carbon Monoxide
Chlorine and Derivatives
Chloroprene
Citric Acid
Cosmetics
Cumene
Detergents
Dicyclopentadiene
Diesel
Dimethyl Carbonate (DMC)
Dimethyl Terephthalate
Diols
Diphenyl Carbonate
Dyes & Pigments
Electricity
Epichlorohydrin
Ethanol
Ethylene
Ethylene Oxide
Fertilizers
Fibers
Fire Retardants
Food Additives
Furans and Derivatives
Glycerol
Glycols
Hydrogen
Hydrogen Cyanide
Hydrogen Peroxide
Industrial Gases
Insecticides
Isocyanates
Isophthalic Acid
Isoprene
Lactic Acid
Linear Alpha Olefins
Methacrylic Acid and Derivatives
Methanol
MTBE
Nitric Acid
Nitro Aromatics
Nylon
Oxalic Acid
Oxo Alcohols
Pentaerythritol
PET
Pharmaceuticals
Phenol
Phosgene
Phthalic Anhydride
Polyacrylate
Polyacrylonitrile
Polyalphaolefins
Polycarbonates
Polyesters
Polyethers
Polyethylenes
Polylactic Acid (PLA)
Polypropylene
Polyurethanes
Propanol and Isopropanol
Propylene
Propylene Oxide
PVC
Reformate
Resins
Silanes
Silicones
Siloxanes
Sodium Hydroxide
Speciality Polymers
Styrenics
Succinic Acid
Sulfuric Acid
Synhetic Rubbers
Synthesis Gas
Vitamins
Terephthalic Acid
Trimethylolpropane
Urea
Vinyls