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Madan Mohan Reddy.K, Bhavani.R, Ajitha. B / International Journal of Engineering Research
             and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                Vol. 2, Issue 5, September- October 2012, pp.1236-1238
      Local Construction And Demolition Waste Used As Coarse
                       Aggregates In Concrete
              Madan Mohan Reddy.K*, Bhavani.R** and Ajitha. B**
*(Department of Civil Engineering, Srikalahasteeswara Institute of Technology, Srikalahasti, AP, India-517640)
             ** (Department of Civil Engineering, JNTUACE, Ananatapur, AP, India-515002.)


ABSTRACT
         In the present study the use of crushed          concrete. This is a result of the absorption capacity
construction and demolition waste as a Recycled           of recycled aggregate. This study found concrete
Concrete Aggregate (RCA) in the production of             made with recycled coarse aggregates and natural
new concrete was investigated. The performance            fine aggregates typically needs 5% more water than
of compressive strength produced by Recycled              conventional concrete to obtain the same
Aggregate Concrete (RAC) and results are                  workability.
compared with the Natural Coarse Aggregate                         Additional cement is needed for concrete
Concrete (NAC). The RCA are collected from                made with 100% RCA to achieve similar
local demolished structure. The studies were              workability and compressive strength as NAC.
conducted with an M20 mix with the selected w/c           The main aim of this research project is to utilise
ratio: 0.5 and the development of compressive             RCA as Natural Coarse Aggregate (CA) for the
strength of the RAC and NAC at the age of 7 &             production of concrete. It is essential to know
28 days were studied. The result shows the                whether the replacement of RCA in concrete is
compressive strength of RAC is on average 87%             inappropriate or acceptable.
of the NAC and the Slump of RAC is low and
that can be improved by using Saturated Surface           II. MATERIALS
Dry of RCA (SSD RCA) [1]. This study, however,             2.1 Cement
shows that the RAC specimen makes good quality                    Ordinary Portland Cement (OPC) of 53
concrete.                                                 grade UltraTech conforming to IS:12269-1987 [5]
                                                          was used. The physical properties of cement used
Keywords - Recycled Concrete Aggregate                    were given in Table 1.
(RCA), Recycled Aggregate Concrete (RAC),
Natural Coarse Aggregate Concrete (NAC),                  2.2 Water
Compressive Strength, Slump                                        Potable water conforming to IS: 3025-1964
                                                          [6]is used for mixing.
I. INTRODUCTION
          When concrete pavements, structures,            2.3 Aggregates
sidewalks, curbs, and gutters are removed, they                    Fine Aggregate (FA) is material passing
become waste or can be processed for reuse. The           through an IS sieve that is less than 4.75mm gauge
resulting concrete must either be disposed of in          beyond which they are known as CA. According to
landfills, or crushed for subsequent use as aggregate     IS 383:1970 [7] the FA is being classified into four
base material or as aggregate in new concrete.            different zones, that is Zone-I, Zone-II, Zone-III,
Crushing the material and using it as coarse              Zone-IV. Also in the case of CA maximum 20 mm
aggregate in new concrete makes sense because it          coarse aggregate is suitable for concrete work.
reduces waste and reduces the need for natural            RCA was collected from local Construction and
aggregate [2].                                            Demolition site in Srikalahasti town and collected
          The use of aggregates from construction         RCA were manually crushed up to the natural coarse
and demolition waste in pavement beds is the most         aggregate size (i.e. 20 mm). The Srikalahasti is a
usual way of reusing this material. Even though           town on the banks of River Swarnamukhi, which is
considered as a valid reuse technique, it is not the      one of the holy centers in Chittoor district of Andhra
best economic valorization of this resource and it is     Pradesh and its geographical coordinates are 13° 45'
considered by many researchers to be a down-              24.21504" North, 79° 42' 14.73804" East. The
cycling process that depreciates the capacities of the    township is close to Tirupati and is a part of the
material. But the production of structural concrete       Tirupati Urban Development Authority (TUDA),
with recycled aggregates, however, offers great           AP, India.
potential and recycles the materials viably and
effectively [3].                                          III. RESULTS AND DISCUSSION
          Etxeberria et al. [4] found concrete made               Tests on physical properties are carried out
with RCA is less workable than conventional               on aggregates to determine the Specific Gravity,


                                                                                               1236 | P a g e
Madan Mohan Reddy.K, Bhavani.R, Ajitha. B / International Journal of Engineering Research
             and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                Vol. 2, Issue 5, September- October 2012, pp.1236-1238
Water Absorption, Bulk Density, Moisture Content              age are reported as an average. The engineering
and Aggregate Crushing Value. The physical                    properties of the mix specimen were compared to
properties of FA, CA and RCA were presented in                those of the reference specimen.
Table 2.                                                      The slump of concrete with 100% of CA, 100%
          From the above test result, the bulk density        replacement of RCA and 100% replacement of the
of gravel is 1475 kg/m3 and the RCA is 5.2% lower             RCA were studied. The results show that slump of
in bulk density than the gravel. The specific gravity         reference specimen is higher while the concrete Mix
of RCA is lower than those of CA because of the               specimen (100% replacement of RCA) has no
lower density and higher water absorption. The                slump. The slump of RAC is low and that can be
absorption and moisture content of RCA are higher             improved by using Saturated Surface Dry of RCA
than those of CA because of the cement paste which            (SSD RCA) to improve the workability of fresh
adhered to the recycled aggregate is high in porosity.        concrete. From the results obtained, concrete made
After testing, a mix design (M20) is designed with            with 100% SSD RCA has competitive slump
the Indian Standard Code guidelines IS: 10262:2009            compared to the concrete made with CA as shown in
[8]. The tests are carried out with the water-cement          Table 4.
ratio of 0.5. A reference specimen with CA and mix                      Dry density of concrete with RCA is low
specimen with RCA were casted and cured for                   because of it contains saturated surface and it
testing. Table 3 shows the mix proportions of                 absorbs moisture. The development of compressive
reference specimen and mix specimen.                          strength of the RAC and NAC at the age of 7 days
Tests conducted on RAC and NAC concretes                      were 18.20Mpa and 16.80MPa & 28 days were
include the slump of fresh concrete. For the                  25.5Mpa and 22.18Mpa respectively. The result
hardened concrete, dry density and compressive                shows the compressive strength of RAC is on
strength were determined. Compressive strength                average 87% of the NAC at an age of 28 days.
testing was performed in general accordance with
ASTM C39, Standard Test Method for Compressive
Strength of Cylindrical Concrete Specimens [9]. For
the compressive strength, tests were conducted at the
ages of 7 and 28 days and the results at each testing
IV. TABLES

Table 1. Physical Properties of Cement
                                                         Setting Time        Compressive Strength
        Type of         Specific   Normal
                                                         in minutes           in MPa
        cement          Gravity    Consistency (%)
                                                         Initial Final       3 days 7 days 28 days
        UltraTech
                        3.09       33                    48         240      25.5      36       53.5
        OPC 53

Table 2. Physical Properties of FA, CA and RCA
                    S.No.      Aggregate properties               FA       CA         RCA
                    1          Specific Gravity                   2.65     2.72       2.45
                    2          Water Absorption (%)               1.0      0.5        4.3
                    3          Bulk Density (kg/m3)               1460     1475       1398
                    4          Moisture Content (%)               1.5      1.8        3.5
                    5          Aggregate Impact Value (%)         -        16.25      25.3
                    6          Fineness Modulus (%)               3.53     4.50       4.50

Table 3. The mix design (M20) proportions of reference specimen and mix specimen.
                                                  W/c                       CA/
                         Specimen Type                   Cement     FA
                                                  ratio                     RCA
                         Reference specimen       0.5    1.0        1.77    3.38
                            (100 % CA)
                         Mix specimen             0.5    1.0        1.72    3.23
                         (100 % RCA)




                                                                                                 1237 | P a g e
Madan Mohan Reddy.K, Bhavani.R, Ajitha. B / International Journal of Engineering Research
             and Applications (IJERA) ISSN: 2248-9622 www.ijera.com
                Vol. 2, Issue 5, September- October 2012, pp.1236-1238
Table 4. The various test results of NAC and RAC
                                                                      Compressive strength
                                               Slump    Dry density   ( MPa)
          Specimen Type
                                               (mm)     (Kg/m3)
                                                                      7 days   28 days
          Reference specimen (100 % CA)        45       2385.8        18.20    25.50
          Mix specimen (100 % RCA)             0        -             -        -
          Mix specimen (100 % RCA SSD)         43       2263.6        16.80    22.18


V. CONCLUSION
         The present study reveals that concrete can
be successfully produced using RCA that have been
produced from demolition and construction waste.
Concrete produced by RCA does not perform as well
as concretes produced by CA in terms of strength.
However, the concrete still has a strength that would
make it suitable for some applications.

  REFERENCES
  [1]   Yong, P.C and Teo, D.C.L. (2009),
        Utilisation of Recycled Aggregate as Coarse
        Aggregate in Concrete, UNIMAS E-Journal
        of Civil Engineering, Vol.1(1), pp.1-6.
  [2]   Aggregates for Concrete, Developed by
        American       Concrete     Institute   (ACI)
        Committee E-701, First Printing August
        2007.
  [3]   Jorge de Brito & Ricardo Robles (2010),
        Recycled aggregate concrete (RAC)
        methodology for estimating its long-term
        properties, INDIAN J. ENG. MATER. SCI.,
        pp.449-462.
  [4]   M. Etxeberria, E. Vázquez, A. Marí and M.
        Barra (2007), “Influence of amount of
        recycled coarse aggregates and production
        process on properties of recycled aggregate
        concrete.” Cement and Concrete Research,
        Vol.37(5), pp.735–742.
  [5]   IS 12269:1987, Specification for 53 grade
        Ordinary Portland Cement, Bureau of Indian
        Standard, New Delhi.
  [6]   IS 3025:1964, Methods of sampling and test
        (physical and chemical) for water used in
        industry.
  [7]   IS 383:1970, “Specification for Coarse
        aggregate and Fine aggregate from Natural
        Sources for Concrete”, Bureau of Indian
        Standard, New Delhi.
  [8]   IS 10262:2009, “Concrete Mix Proportioning
        – Guidelines”, First Revision, July, 2009.
  [9]   ASTM C39 (2003), “Standard Test Method
        for Compressive Strength of Cylindrical 4
        Concrete Specimens.” Annual Book of ASTM
        Standards 4.02. West Conshohocken, PA: 5
        ASTM International.




                                                                                         1238 | P a g e

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Local Construction Waste Used as Concrete Aggregates

  • 1. Madan Mohan Reddy.K, Bhavani.R, Ajitha. B / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 5, September- October 2012, pp.1236-1238 Local Construction And Demolition Waste Used As Coarse Aggregates In Concrete Madan Mohan Reddy.K*, Bhavani.R** and Ajitha. B** *(Department of Civil Engineering, Srikalahasteeswara Institute of Technology, Srikalahasti, AP, India-517640) ** (Department of Civil Engineering, JNTUACE, Ananatapur, AP, India-515002.) ABSTRACT In the present study the use of crushed concrete. This is a result of the absorption capacity construction and demolition waste as a Recycled of recycled aggregate. This study found concrete Concrete Aggregate (RCA) in the production of made with recycled coarse aggregates and natural new concrete was investigated. The performance fine aggregates typically needs 5% more water than of compressive strength produced by Recycled conventional concrete to obtain the same Aggregate Concrete (RAC) and results are workability. compared with the Natural Coarse Aggregate Additional cement is needed for concrete Concrete (NAC). The RCA are collected from made with 100% RCA to achieve similar local demolished structure. The studies were workability and compressive strength as NAC. conducted with an M20 mix with the selected w/c The main aim of this research project is to utilise ratio: 0.5 and the development of compressive RCA as Natural Coarse Aggregate (CA) for the strength of the RAC and NAC at the age of 7 & production of concrete. It is essential to know 28 days were studied. The result shows the whether the replacement of RCA in concrete is compressive strength of RAC is on average 87% inappropriate or acceptable. of the NAC and the Slump of RAC is low and that can be improved by using Saturated Surface II. MATERIALS Dry of RCA (SSD RCA) [1]. This study, however, 2.1 Cement shows that the RAC specimen makes good quality Ordinary Portland Cement (OPC) of 53 concrete. grade UltraTech conforming to IS:12269-1987 [5] was used. The physical properties of cement used Keywords - Recycled Concrete Aggregate were given in Table 1. (RCA), Recycled Aggregate Concrete (RAC), Natural Coarse Aggregate Concrete (NAC), 2.2 Water Compressive Strength, Slump Potable water conforming to IS: 3025-1964 [6]is used for mixing. I. INTRODUCTION When concrete pavements, structures, 2.3 Aggregates sidewalks, curbs, and gutters are removed, they Fine Aggregate (FA) is material passing become waste or can be processed for reuse. The through an IS sieve that is less than 4.75mm gauge resulting concrete must either be disposed of in beyond which they are known as CA. According to landfills, or crushed for subsequent use as aggregate IS 383:1970 [7] the FA is being classified into four base material or as aggregate in new concrete. different zones, that is Zone-I, Zone-II, Zone-III, Crushing the material and using it as coarse Zone-IV. Also in the case of CA maximum 20 mm aggregate in new concrete makes sense because it coarse aggregate is suitable for concrete work. reduces waste and reduces the need for natural RCA was collected from local Construction and aggregate [2]. Demolition site in Srikalahasti town and collected The use of aggregates from construction RCA were manually crushed up to the natural coarse and demolition waste in pavement beds is the most aggregate size (i.e. 20 mm). The Srikalahasti is a usual way of reusing this material. Even though town on the banks of River Swarnamukhi, which is considered as a valid reuse technique, it is not the one of the holy centers in Chittoor district of Andhra best economic valorization of this resource and it is Pradesh and its geographical coordinates are 13° 45' considered by many researchers to be a down- 24.21504" North, 79° 42' 14.73804" East. The cycling process that depreciates the capacities of the township is close to Tirupati and is a part of the material. But the production of structural concrete Tirupati Urban Development Authority (TUDA), with recycled aggregates, however, offers great AP, India. potential and recycles the materials viably and effectively [3]. III. RESULTS AND DISCUSSION Etxeberria et al. [4] found concrete made Tests on physical properties are carried out with RCA is less workable than conventional on aggregates to determine the Specific Gravity, 1236 | P a g e
  • 2. Madan Mohan Reddy.K, Bhavani.R, Ajitha. B / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 5, September- October 2012, pp.1236-1238 Water Absorption, Bulk Density, Moisture Content age are reported as an average. The engineering and Aggregate Crushing Value. The physical properties of the mix specimen were compared to properties of FA, CA and RCA were presented in those of the reference specimen. Table 2. The slump of concrete with 100% of CA, 100% From the above test result, the bulk density replacement of RCA and 100% replacement of the of gravel is 1475 kg/m3 and the RCA is 5.2% lower RCA were studied. The results show that slump of in bulk density than the gravel. The specific gravity reference specimen is higher while the concrete Mix of RCA is lower than those of CA because of the specimen (100% replacement of RCA) has no lower density and higher water absorption. The slump. The slump of RAC is low and that can be absorption and moisture content of RCA are higher improved by using Saturated Surface Dry of RCA than those of CA because of the cement paste which (SSD RCA) to improve the workability of fresh adhered to the recycled aggregate is high in porosity. concrete. From the results obtained, concrete made After testing, a mix design (M20) is designed with with 100% SSD RCA has competitive slump the Indian Standard Code guidelines IS: 10262:2009 compared to the concrete made with CA as shown in [8]. The tests are carried out with the water-cement Table 4. ratio of 0.5. A reference specimen with CA and mix Dry density of concrete with RCA is low specimen with RCA were casted and cured for because of it contains saturated surface and it testing. Table 3 shows the mix proportions of absorbs moisture. The development of compressive reference specimen and mix specimen. strength of the RAC and NAC at the age of 7 days Tests conducted on RAC and NAC concretes were 18.20Mpa and 16.80MPa & 28 days were include the slump of fresh concrete. For the 25.5Mpa and 22.18Mpa respectively. The result hardened concrete, dry density and compressive shows the compressive strength of RAC is on strength were determined. Compressive strength average 87% of the NAC at an age of 28 days. testing was performed in general accordance with ASTM C39, Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens [9]. For the compressive strength, tests were conducted at the ages of 7 and 28 days and the results at each testing IV. TABLES Table 1. Physical Properties of Cement Setting Time Compressive Strength Type of Specific Normal in minutes in MPa cement Gravity Consistency (%) Initial Final 3 days 7 days 28 days UltraTech 3.09 33 48 240 25.5 36 53.5 OPC 53 Table 2. Physical Properties of FA, CA and RCA S.No. Aggregate properties FA CA RCA 1 Specific Gravity 2.65 2.72 2.45 2 Water Absorption (%) 1.0 0.5 4.3 3 Bulk Density (kg/m3) 1460 1475 1398 4 Moisture Content (%) 1.5 1.8 3.5 5 Aggregate Impact Value (%) - 16.25 25.3 6 Fineness Modulus (%) 3.53 4.50 4.50 Table 3. The mix design (M20) proportions of reference specimen and mix specimen. W/c CA/ Specimen Type Cement FA ratio RCA Reference specimen 0.5 1.0 1.77 3.38 (100 % CA) Mix specimen 0.5 1.0 1.72 3.23 (100 % RCA) 1237 | P a g e
  • 3. Madan Mohan Reddy.K, Bhavani.R, Ajitha. B / International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 2, Issue 5, September- October 2012, pp.1236-1238 Table 4. The various test results of NAC and RAC Compressive strength Slump Dry density ( MPa) Specimen Type (mm) (Kg/m3) 7 days 28 days Reference specimen (100 % CA) 45 2385.8 18.20 25.50 Mix specimen (100 % RCA) 0 - - - Mix specimen (100 % RCA SSD) 43 2263.6 16.80 22.18 V. CONCLUSION The present study reveals that concrete can be successfully produced using RCA that have been produced from demolition and construction waste. Concrete produced by RCA does not perform as well as concretes produced by CA in terms of strength. However, the concrete still has a strength that would make it suitable for some applications. REFERENCES [1] Yong, P.C and Teo, D.C.L. (2009), Utilisation of Recycled Aggregate as Coarse Aggregate in Concrete, UNIMAS E-Journal of Civil Engineering, Vol.1(1), pp.1-6. [2] Aggregates for Concrete, Developed by American Concrete Institute (ACI) Committee E-701, First Printing August 2007. [3] Jorge de Brito & Ricardo Robles (2010), Recycled aggregate concrete (RAC) methodology for estimating its long-term properties, INDIAN J. ENG. MATER. SCI., pp.449-462. [4] M. Etxeberria, E. Vázquez, A. Marí and M. Barra (2007), “Influence of amount of recycled coarse aggregates and production process on properties of recycled aggregate concrete.” Cement and Concrete Research, Vol.37(5), pp.735–742. [5] IS 12269:1987, Specification for 53 grade Ordinary Portland Cement, Bureau of Indian Standard, New Delhi. [6] IS 3025:1964, Methods of sampling and test (physical and chemical) for water used in industry. [7] IS 383:1970, “Specification for Coarse aggregate and Fine aggregate from Natural Sources for Concrete”, Bureau of Indian Standard, New Delhi. [8] IS 10262:2009, “Concrete Mix Proportioning – Guidelines”, First Revision, July, 2009. [9] ASTM C39 (2003), “Standard Test Method for Compressive Strength of Cylindrical 4 Concrete Specimens.” Annual Book of ASTM Standards 4.02. West Conshohocken, PA: 5 ASTM International. 1238 | P a g e