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• Open frame electron beam
welded punched out type
• 6W to 50W
• R000035 to R001
LOW OHM BATTERY
SHUNT RESISTORS
HEB
SERIES
Sizes 8518, 8420,
7036, 6918, 6315,
6018, 5520, 5216
e : info@htr-india.com
www.htr-india.com
1/5
Rev Date : 27/02/2020
AEC-Q200Qualified
PHYSICAL CONFIGURATION
DIMENSIONAL TABLE
LOW OHM
BATTERY
SHUNT
RESISTORS
HEBSizes
8518, 8420,
7036, 6918,
6315, 6018,
5520, 5216
e : info@htr-india.com
www.htr-india.com
Note
•	 Alignment pins can be provided to align the resistor with PCB. This also helps prevent the resistor from moving during wave
	 soldering process.
•	 For electrical connections separate pins can be provided on request.
2/5
Rev Date : 27/02/2020
*0.5% tolerance available on request.
..
,
	 2X45°	 5X45°
(3Place) (1Place)
	 2X45°	 10X45°
(3Place) (1Place)
	 2X45°	 5X45°
(3Place) (1Place)
	 2X45°	 5X45°
(3Place) (1Place)
	 2X45°	 3X45°
(3Place) (1Place)
	 2X45°	 5X45°
(3Place) (1Place)
	 Sr	 HTR type	 Resistance	 Tolerance*	 A	 B	 C	 D	 E	 F	 G	 Ød	 CHAMFER
	 No		 Value		 ± 0.20	 ± 0.1	 ± 0.5	 ± 0.2	 ± 0.3	 ±0.10		 ± 0.10	
	 1	 HEB36W R00005 (8518)	 R00005	 ±1, ±3, ±5, ±10% 	 2.2	 3	 4.5	 7.7	 85	 18	 60± 0.2	 8.3
	 2	 HEB36W R000125 (8518)	 R000125	 ±1, ±3, ±5, ±10% 	 2	 3	 10.3	 13.5	 85	 18	 60± 0.2	 8.3	
	 3	 HEB36W R00025 (8518)	 R00025	 ±1, ±3, ±5, ±10% 	 2	 3	 21	 24.2	 85	 18	 60± 0.2	 8.3
	 4	 HEB15W R0001 (8518)	 R0001	 ±1, ±3, ±5, ±10% 	 2.2	 3	 9	 12.2	 85	 18	 60± 0.2	 8.3
	 5	 HEB8W R0002 (8518)	 R0002	 ±1, ±3, ±5, ±10% 	 2	 3	 16.5	 19.7	 85	 18	 60± 0.2	 8.3
	 6	 HEB36W R000035 (8420)	 R000035	 ±1, ±3, ±5, ±10% 	 2	 3	 4.8	 8	 84	 20	 60± 0.2	 8.3	
	 7	 HEB36W R00005 (8420)	 R00005	 ±1, ±3, ±5, ±10% 	 2.2	 3	 5	 8.2	 84	 20	 60± 0.2	 8.3	 2X45° (4Place)
	 8	 HEB36W R00025 (8420)	 R00025	 ±1, ±3, ±5, ±10% 	 2	 3	 23	 26.2	 84	 20	 60± 0.2	 8.3
	 9	 HEB15W R0001 (8420)	 R0001	 ±1, ±3, ±5, ±10% 	 2.2	 3	 10	 13.2	 84	 20	 60± 0.2	 8.3
	 10	 HEB8W R0002 (8420)	 R0002	 ±1, ±3, ±5, ±10% 	 2	 3	 18	 21.2	 84	 20	 60± 0.2	 8.3
	 11	 HEB7W R0005 (8420)	 R0005	 ±1, ±3, ±5, ±10% 	 2	 3	 14	 17.2	 84	 20	 60± 0.2	 8.3
	 12	 HEB6W R001 (8420)	 R001	 ±1, ±3, ±5, ±10% 	 2	 3	 28	 31.2	 84	 20	 60± 0.2	 8.3
	 13	 HEB50W R00005 (7036)	 R00005	 ±1, ±3, ±5, ±10% 	 2	 3	 9.4	 12.5	 70	 36	 50± 0.1	 8.5
	 14	 HEB36W R00005 (6918)	 R00005	 ±1, ±3, ±5, ±10% 	 2.2	 3	 4.5	 6.6	 69	 18	 52± 0.1	 6.8
	 15	 HEB36W R000075 (6315)	 R000075	 ±1, ±3, ±5, ±10% 	 1.92	 3	 5	 8.1	 63	 15.5	 48± 0.1	 5
	 16	 HEB15W R0001 (6018)	 R0001	 ±1, ±3, ±5, ±10% 	 2	 3	 8.3	 11.4	 60	 18	 44± 0.1	 6.6
	 17	 HEB15W R0001 (5520)	 R0001	 ±1, ±3, ±5, ±10% 	 2.2	 3	 10	 18.2	 55	 20	 40± 0.1	 8.25
	 18	 HEB50W R00005 (5520)	 R00005	 ±1, ±3, ±5, ±10% 	 2	 3	 4.55	 6.7	 55	 20	 40± 0.1	 6.3
	 19	 HEB15W R0001 (5216)	 R0001	 ±1, ±3, ±5, ±10% 	 2.2	 3	 8.1	 11.2	 52	 16	 33.7± 0.1	 6.6
e : info@htr-india.com
connection DIAGRAM
3/5
Rev Date : 27/02/2020
LOW OHM
BATTERY
SHUNT
RESISTORS
HEBSizes
8518, 8420,
7036, 6918,
6315, 6018,
5520, 5216
www.htr-india.com
APPLICATIONS
• 	 Current sensing resistor for electronic battery management in electric vehicles and solar inverters
FEATURES
• 	 Continuous current load upto 400A (0.5 m-ohm)
• 	 Maximum fastening torque 12Nm
•	 Shunt available with tinned or without tinned terminals
•	 Alignment pins to prevent the resistor from moving during the soldering process can be provided
•	 Measurement pins to measure the voltage can be provided.
ELECTRICAL AND ENVIRONMENTAL CHARACTERISTICS
PARAMETER / PERFORMANCE TEST & TEST METHOD 	 PERFORMANCE REQUIREMENTS
	 For FeCrAl - Full power dissipation at 70° C and linearly derated to 	
	 zero at +170° C.
	 For Manganin (< 0.5% Improved Stability) -
	 Full power dissipation at 105° C & linearly derated to zero at +135° C.
	 For Manganin (< 1% Stability) - Full power dissipation at 140° C and 	
	 linearly derated to zero at +170° C.
Inductance	 < 1nH
Temperature Range	 - 40° C to +170° C
Voltage Rating / LimitingVoltage / Max.WorkingVoltage	
(Subject to max.TerminalTemperature of 120° C)
Temperature Coefficient of Resistance	 < 50 ppm / K (Depending on Resistance Value)
(AmbientTemperature Range 20° C - 60° C)	 For resistance values < 0.05 m ΩTCR on Request
LifeTest / Operational Life - 2000 h rated power with
Temperature limitation onTerminal kept at 120° C
Thermal EMV (0-60° C)	 0.3µV/K
Internal heat resistance (Rthi)	 From 2°K/W
Sense connection
for flexible wires
V
Soldering area for PCB
I 1
I 2
P x R
∆R ± 0.1% - Average
Power Rating
Rev Date : 27/02/2020
LOW OHM
BATTERY
SHUNT
RESISTORS
HEBSizes
8518, 8420,
7036, 6918,
6315, 6018,
5520, 5216
www.htr-india.com
TYPICAL POWER DERATING CURVE FOR
RESISTORWHEn full power is at 105° C & 140° C
TYPICAL POWER DERATING CURVE FOR
RESISTOR WHEn full power is at 70° C
Single pulse Pulse power for continuous operation.
ThiscurveisonlyvalidfortheresistancevalueR0001.Theshapeofthecurveintherangebelow0.1secwillbedifferentforotherresistancevalues.
In case the Design Engineer requires a specific graph of a particular component it can be supplied on request.
In case the Design Engineer requires a specific graph of a particular component it can be supplied on request.
MAXIMUM PULSE ENERGY WITH RESPECT TO PULSE POWER FOR PERMANANT OPERATION
10000
1000
100
10
1
10000 1000
0.000
0.001
0.01
0.1
1
10
100
0.1
0.01
0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10 100
Pulse width [sec]
Pulseenergy[J]
Power[W]
1
0.75
0.5
0.25
0
0 20 40 60 8070 100 120 140 160 180
1.25
Terminal Temperature [°C]
P/P 70 °C
1
0.75
0,5
0.25
0
0 20 40 60 80 100 120 140 160 180
1.25
Terminal Temperature [°C]
P/PNom
Stability <1.0%
Improved Stability <0.5%
TYPICAL temperature dependance of the electrical resistance
e : info@htr-india.com
4/5
-1
-40 -20 0 20 40 60 80 100 120 140
1
0.8
0.6
0.4
0.2
0
-0.2
-0.4
-0.6
0.8
Temperature [°C]
Typical Temperature dependence of a HEB resistor
Limiting Curve
dR/R20 (%)
5/5
Rev Date : 27/02/2020
e : info@htr-india.com
LOW OHM
BATTERY
SHUNT
RESISTORS
HEBSizes
8518, 8420,
7036, 6918,
6315, 6018,
5520, 5216
www.htr-india.com
packaging
Note : Resistor can be packed on trays to mount with Pick and Place machine or Robotic arm. Please contact HTR for more information.
Storage condition
ordering information
Shelf Life (Packed): Temp 25°C to 35°C, Humidity 30 to 80% RH, Shelf life-12 months.
Floor Life for organically treated pieces (Unpacked): Temp 25°C to 35°C, Humidity 30 to 80% RH, Floor life - 15 days.
Floor Life for plated pieces (Unpacked): Temp 25°C to 35°C, Humidity 30 to 80% RH, Floor life - 6 months.
All types are RoHS compliant.
For without tinning :
Part no of HEB15W (5520), with resistance value R0001 and 5% tolerance, HTR part no. will be HEB15W (5520) R0001 ±5%
For Tinned terminals-T :
Part no of HEB15W-T (5520), with resistance value R0001 and 5% tolerance, HTR part no. will be HEB15WT (5520) R0001 ±5%.
HEB15W (5520)
HEB15W-T (5520)
	 SERIES	 HTR PART NO.	 TYPE	 RESISTANCE VALUE	 TOLERANCE	 MARKING ON RESISTOR
	 HEB	 HEB15W R0001 (5520) ± 5%		 R0001	 ± 5%
	 HEB	 HEB8W R0002 (8518) ± 3%		 R0002	 ± 3%
	 HEB	 HEB36W R00025 (8420) ± 10%		 R00025	 ± 10%	
HEB8W (8518)
HEB8W-T (8518)
HEB36W (8420)
HEB36W-T (8420)
HTR
R0001 5%
DATECODE
HTR
R0002 3%
DATECODE
HTR
R00025 10%
DATECODE
	 Sr No.	 HTR type	 Pieces Per Inner Box	 Inner Box Dimension (L X W X H)	
	 1	 HEB36W R00005 (8518)	 100	 162mm X 104mm X 37mm	
	 2	 HEB36W R000125 (8518)	 100	 162mm X 104mm X 37mm	
	 3	 HEB36W R00025 (8518)	 100	 162mm X 104mm X 37mm	
	 4	 HEB15W R0001 (8518)	 100	 162mm X 104mm X 37mm	
	 5	 HEB8W R0002 (8518)	 100	 162mm X 104mm X 37mm		
	 6	 HEB36W R000035 (8420)	 100	 162mm X 104mm X 37mm		
	 7	 HEB36W R00005 (8420)	 100	 162mm X 104mm X 37mm		
	 8	 HEB36W R00025 (8420)	 100	 162mm X 104mm X 37mm		
	 9	 HEB15W R0001 (8420)	 100	 162mm X 104mm X 37mm		
	 10	 HEB8W R0002 (8420)	 100	 162mm X 104mm X 37mm		
	 11	 HEB7W R0005 (8420)	 100	 162mm X 104mm X 37mm		
	 12	 HEB6W R001 (8420)	 100	 162mm X 104mm X 37mm		
	 13	 HEB50W R00005 (7036)	 100	 162mm X 104mm X 37mm		
	 14	 HEB36W R00005 (6918)	 100	 162mm X 104mm X 37mm		
	 15	 HEB36W R000075 (6315)	 100	 162mm X 104mm X 37mm		
	 16	 HEB15W R0001 (6018)	 100	 162mm X 104mm X 37mm		
	 17	 HEB15W R0001 (5520)	 100	 162mm X 104mm X 37mm		
	 18	 HEB50W R00005 (5520)	 100	 162mm X 104mm X 37mm		
	 19	 HEB15W R0001 (5216)	 100	 162mm X 104mm X 37mm

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Htr india-products-current-sense-resistors-electron-beam-welded-heb-english.pdf

  • 1. • Open frame electron beam welded punched out type • 6W to 50W • R000035 to R001 LOW OHM BATTERY SHUNT RESISTORS HEB SERIES Sizes 8518, 8420, 7036, 6918, 6315, 6018, 5520, 5216 e : info@htr-india.com www.htr-india.com 1/5 Rev Date : 27/02/2020 AEC-Q200Qualified
  • 2. PHYSICAL CONFIGURATION DIMENSIONAL TABLE LOW OHM BATTERY SHUNT RESISTORS HEBSizes 8518, 8420, 7036, 6918, 6315, 6018, 5520, 5216 e : info@htr-india.com www.htr-india.com Note • Alignment pins can be provided to align the resistor with PCB. This also helps prevent the resistor from moving during wave soldering process. • For electrical connections separate pins can be provided on request. 2/5 Rev Date : 27/02/2020 *0.5% tolerance available on request. .. , 2X45° 5X45° (3Place) (1Place) 2X45° 10X45° (3Place) (1Place) 2X45° 5X45° (3Place) (1Place) 2X45° 5X45° (3Place) (1Place) 2X45° 3X45° (3Place) (1Place) 2X45° 5X45° (3Place) (1Place) Sr HTR type Resistance Tolerance* A B C D E F G Ød CHAMFER No Value ± 0.20 ± 0.1 ± 0.5 ± 0.2 ± 0.3 ±0.10 ± 0.10 1 HEB36W R00005 (8518) R00005 ±1, ±3, ±5, ±10% 2.2 3 4.5 7.7 85 18 60± 0.2 8.3 2 HEB36W R000125 (8518) R000125 ±1, ±3, ±5, ±10% 2 3 10.3 13.5 85 18 60± 0.2 8.3 3 HEB36W R00025 (8518) R00025 ±1, ±3, ±5, ±10% 2 3 21 24.2 85 18 60± 0.2 8.3 4 HEB15W R0001 (8518) R0001 ±1, ±3, ±5, ±10% 2.2 3 9 12.2 85 18 60± 0.2 8.3 5 HEB8W R0002 (8518) R0002 ±1, ±3, ±5, ±10% 2 3 16.5 19.7 85 18 60± 0.2 8.3 6 HEB36W R000035 (8420) R000035 ±1, ±3, ±5, ±10% 2 3 4.8 8 84 20 60± 0.2 8.3 7 HEB36W R00005 (8420) R00005 ±1, ±3, ±5, ±10% 2.2 3 5 8.2 84 20 60± 0.2 8.3 2X45° (4Place) 8 HEB36W R00025 (8420) R00025 ±1, ±3, ±5, ±10% 2 3 23 26.2 84 20 60± 0.2 8.3 9 HEB15W R0001 (8420) R0001 ±1, ±3, ±5, ±10% 2.2 3 10 13.2 84 20 60± 0.2 8.3 10 HEB8W R0002 (8420) R0002 ±1, ±3, ±5, ±10% 2 3 18 21.2 84 20 60± 0.2 8.3 11 HEB7W R0005 (8420) R0005 ±1, ±3, ±5, ±10% 2 3 14 17.2 84 20 60± 0.2 8.3 12 HEB6W R001 (8420) R001 ±1, ±3, ±5, ±10% 2 3 28 31.2 84 20 60± 0.2 8.3 13 HEB50W R00005 (7036) R00005 ±1, ±3, ±5, ±10% 2 3 9.4 12.5 70 36 50± 0.1 8.5 14 HEB36W R00005 (6918) R00005 ±1, ±3, ±5, ±10% 2.2 3 4.5 6.6 69 18 52± 0.1 6.8 15 HEB36W R000075 (6315) R000075 ±1, ±3, ±5, ±10% 1.92 3 5 8.1 63 15.5 48± 0.1 5 16 HEB15W R0001 (6018) R0001 ±1, ±3, ±5, ±10% 2 3 8.3 11.4 60 18 44± 0.1 6.6 17 HEB15W R0001 (5520) R0001 ±1, ±3, ±5, ±10% 2.2 3 10 18.2 55 20 40± 0.1 8.25 18 HEB50W R00005 (5520) R00005 ±1, ±3, ±5, ±10% 2 3 4.55 6.7 55 20 40± 0.1 6.3 19 HEB15W R0001 (5216) R0001 ±1, ±3, ±5, ±10% 2.2 3 8.1 11.2 52 16 33.7± 0.1 6.6
  • 3. e : info@htr-india.com connection DIAGRAM 3/5 Rev Date : 27/02/2020 LOW OHM BATTERY SHUNT RESISTORS HEBSizes 8518, 8420, 7036, 6918, 6315, 6018, 5520, 5216 www.htr-india.com APPLICATIONS • Current sensing resistor for electronic battery management in electric vehicles and solar inverters FEATURES • Continuous current load upto 400A (0.5 m-ohm) • Maximum fastening torque 12Nm • Shunt available with tinned or without tinned terminals • Alignment pins to prevent the resistor from moving during the soldering process can be provided • Measurement pins to measure the voltage can be provided. ELECTRICAL AND ENVIRONMENTAL CHARACTERISTICS PARAMETER / PERFORMANCE TEST & TEST METHOD PERFORMANCE REQUIREMENTS For FeCrAl - Full power dissipation at 70° C and linearly derated to zero at +170° C. For Manganin (< 0.5% Improved Stability) - Full power dissipation at 105° C & linearly derated to zero at +135° C. For Manganin (< 1% Stability) - Full power dissipation at 140° C and linearly derated to zero at +170° C. Inductance < 1nH Temperature Range - 40° C to +170° C Voltage Rating / LimitingVoltage / Max.WorkingVoltage (Subject to max.TerminalTemperature of 120° C) Temperature Coefficient of Resistance < 50 ppm / K (Depending on Resistance Value) (AmbientTemperature Range 20° C - 60° C) For resistance values < 0.05 m ΩTCR on Request LifeTest / Operational Life - 2000 h rated power with Temperature limitation onTerminal kept at 120° C Thermal EMV (0-60° C) 0.3µV/K Internal heat resistance (Rthi) From 2°K/W Sense connection for flexible wires V Soldering area for PCB I 1 I 2 P x R ∆R ± 0.1% - Average Power Rating
  • 4. Rev Date : 27/02/2020 LOW OHM BATTERY SHUNT RESISTORS HEBSizes 8518, 8420, 7036, 6918, 6315, 6018, 5520, 5216 www.htr-india.com TYPICAL POWER DERATING CURVE FOR RESISTORWHEn full power is at 105° C & 140° C TYPICAL POWER DERATING CURVE FOR RESISTOR WHEn full power is at 70° C Single pulse Pulse power for continuous operation. ThiscurveisonlyvalidfortheresistancevalueR0001.Theshapeofthecurveintherangebelow0.1secwillbedifferentforotherresistancevalues. In case the Design Engineer requires a specific graph of a particular component it can be supplied on request. In case the Design Engineer requires a specific graph of a particular component it can be supplied on request. MAXIMUM PULSE ENERGY WITH RESPECT TO PULSE POWER FOR PERMANANT OPERATION 10000 1000 100 10 1 10000 1000 0.000 0.001 0.01 0.1 1 10 100 0.1 0.01 0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10 100 Pulse width [sec] Pulseenergy[J] Power[W] 1 0.75 0.5 0.25 0 0 20 40 60 8070 100 120 140 160 180 1.25 Terminal Temperature [°C] P/P 70 °C 1 0.75 0,5 0.25 0 0 20 40 60 80 100 120 140 160 180 1.25 Terminal Temperature [°C] P/PNom Stability <1.0% Improved Stability <0.5% TYPICAL temperature dependance of the electrical resistance e : info@htr-india.com 4/5 -1 -40 -20 0 20 40 60 80 100 120 140 1 0.8 0.6 0.4 0.2 0 -0.2 -0.4 -0.6 0.8 Temperature [°C] Typical Temperature dependence of a HEB resistor Limiting Curve dR/R20 (%)
  • 5. 5/5 Rev Date : 27/02/2020 e : info@htr-india.com LOW OHM BATTERY SHUNT RESISTORS HEBSizes 8518, 8420, 7036, 6918, 6315, 6018, 5520, 5216 www.htr-india.com packaging Note : Resistor can be packed on trays to mount with Pick and Place machine or Robotic arm. Please contact HTR for more information. Storage condition ordering information Shelf Life (Packed): Temp 25°C to 35°C, Humidity 30 to 80% RH, Shelf life-12 months. Floor Life for organically treated pieces (Unpacked): Temp 25°C to 35°C, Humidity 30 to 80% RH, Floor life - 15 days. Floor Life for plated pieces (Unpacked): Temp 25°C to 35°C, Humidity 30 to 80% RH, Floor life - 6 months. All types are RoHS compliant. For without tinning : Part no of HEB15W (5520), with resistance value R0001 and 5% tolerance, HTR part no. will be HEB15W (5520) R0001 ±5% For Tinned terminals-T : Part no of HEB15W-T (5520), with resistance value R0001 and 5% tolerance, HTR part no. will be HEB15WT (5520) R0001 ±5%. HEB15W (5520) HEB15W-T (5520) SERIES HTR PART NO. TYPE RESISTANCE VALUE TOLERANCE MARKING ON RESISTOR HEB HEB15W R0001 (5520) ± 5% R0001 ± 5% HEB HEB8W R0002 (8518) ± 3% R0002 ± 3% HEB HEB36W R00025 (8420) ± 10% R00025 ± 10% HEB8W (8518) HEB8W-T (8518) HEB36W (8420) HEB36W-T (8420) HTR R0001 5% DATECODE HTR R0002 3% DATECODE HTR R00025 10% DATECODE Sr No. HTR type Pieces Per Inner Box Inner Box Dimension (L X W X H) 1 HEB36W R00005 (8518) 100 162mm X 104mm X 37mm 2 HEB36W R000125 (8518) 100 162mm X 104mm X 37mm 3 HEB36W R00025 (8518) 100 162mm X 104mm X 37mm 4 HEB15W R0001 (8518) 100 162mm X 104mm X 37mm 5 HEB8W R0002 (8518) 100 162mm X 104mm X 37mm 6 HEB36W R000035 (8420) 100 162mm X 104mm X 37mm 7 HEB36W R00005 (8420) 100 162mm X 104mm X 37mm 8 HEB36W R00025 (8420) 100 162mm X 104mm X 37mm 9 HEB15W R0001 (8420) 100 162mm X 104mm X 37mm 10 HEB8W R0002 (8420) 100 162mm X 104mm X 37mm 11 HEB7W R0005 (8420) 100 162mm X 104mm X 37mm 12 HEB6W R001 (8420) 100 162mm X 104mm X 37mm 13 HEB50W R00005 (7036) 100 162mm X 104mm X 37mm 14 HEB36W R00005 (6918) 100 162mm X 104mm X 37mm 15 HEB36W R000075 (6315) 100 162mm X 104mm X 37mm 16 HEB15W R0001 (6018) 100 162mm X 104mm X 37mm 17 HEB15W R0001 (5520) 100 162mm X 104mm X 37mm 18 HEB50W R00005 (5520) 100 162mm X 104mm X 37mm 19 HEB15W R0001 (5216) 100 162mm X 104mm X 37mm