The document provides instructions for disassembling and assembling the transfer gears of a 631G wheel tractor. It lists 18 steps for disassembly that include removing bearing cages, gears, shims, and cups from the transfer gear case. It then lists 20 steps for assembly that involve cleaning parts, pressing or installing bearings and seals, positioning gears and cages, and adjusting shims to achieve proper end play. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components and parts from the transfer gear case. The assembly process describes 20 steps to reinstall the components in the reverse order and adjust shims to achieve the proper gear end play. Tools and torque specifications are provided for each step.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components and parts from the transfer gear case including bearing cages, gears, shims, cups, and seals. The assembly process describes installing the parts in reverse order and adjusting shims to achieve the proper end play. Tools required include link brackets, pullers, drivers, and dial indicators.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 parts from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these same parts in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values. Tools required include link brackets, pullers, drivers, and dial indicators. Proper cleaning and containment of fluids is emphasized.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 parts from the transfer gear case including bearing cages, gears, shims, cups and seals. The assembly process describes installing these parts in reverse order and adjusting shims to achieve the proper end play. Tools required include pullers, drivers, and dial indicators.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components and parts from the transfer gear case. The assembly process describes 20 steps to reinstall the components in the reverse order and adjust shims to achieve the proper gear end play. Tools and torque specifications are provided for each step.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components and parts from the transfer gear case including bearing cages, gears, shims, cups, and seals. The assembly process describes installing the parts in reverse order and adjusting shims to achieve the proper end play. Tools required include link brackets, pullers, drivers, and dial indicators.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 parts from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these same parts in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values. Tools required include link brackets, pullers, drivers, and dial indicators. Proper cleaning and containment of fluids is emphasized.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 parts from the transfer gear case including bearing cages, gears, shims, cups and seals. The assembly process describes installing these parts in reverse order and adjusting shims to achieve the proper end play. Tools required include pullers, drivers, and dial indicators.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing gears, bearing cages, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including pressing bearings onto gears, installing cups and cages, adjusting shims to achieve proper end play, and torquing bolts. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and bearings. It then describes 20 steps to reassemble the transfer gear case, including pressing bearings onto gears, installing bearing cups and cages, and adjusting shims to achieve the proper gear end play. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and bearings. It then describes 20 steps to reassemble the transfer gear case, including pressing bearings onto gears, installing bearing cups and cages, adjusting shims to achieve proper end play, and torquing bolts. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and bearings. It then describes 20 steps to reassemble the transfer gear case, including pressing bearings onto gears, installing bearing cups and cages, adjusting shims to achieve proper end play, and torquing bolts. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears on a 627G Wheel Tractor. It describes removing 18 different components including bearing cages, gears, cups, and seals. Detailed illustrations and tools required are listed for each step. Cleaning and lubrication of parts is emphasized to prevent contamination of hydraulic systems.
The document provides instructions for disassembling and assembling a swivel and swing motor on an excavator. Key steps include:
1. Removing bolts, seals and components to separate the swivel housing, rotor and cover.
2. Applying clean oil before reassembling components and installing seals, retainer and cover.
3. Draining swing motor oil before disconnecting hoses and removing bolts to detach the motor.
4. Dismantling the swing motor involves removing valves, seals, springs and using tools to separate individual parts like pistons, plates and barrels.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix YCF) Service Repair Manua...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a piston pump. It outlines 30 steps for assembly, beginning with installing various bearings, seals, pistons, springs and other components in the proper order. Disassembly instructions describe 8 steps, including removing the head, port plate, bearings, pistons, pins and other parts. Safety warnings are provided to prevent injury from spring forces.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual Instant D...fskekkdmdmdm3e
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly process removes components like housing, gears, seals and bearings. The 22 step assembly process reverses this to rebuild the final drive, applying loctite and torquing bolts to specification. Tools required include link brackets, crossblocks, drivers and torque wrenches. Safety precautions are noted for releasing spring forces.
Caterpillar Cat 336F and 336F L Excavator (Prefix DSW) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for disassembling the travel motor on 336F and 336F L excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs and seals. Tools required include a transmission repair stand, lifting eye assembly, driver group and various bolts, pins and seals. Technicians are advised to mark components for reinstallation and take care when removing parts to avoid damage.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix XBH) Service Repair Manua...fskekkdmdmdm3e
The document provides instructions for installing a swivel on an excavator. It describes using lifting devices and tools to position the swivel. O-rings and seals are installed on the swivel housing and rotor before assembling them together. Bolts are used to secure the parts and the swivel is tested for leaks by applying air pressure. Finally, hoses and fittings are reconnected to complete the installation.
Caterpillar Cat 345D L Excavator (Prefix JKN) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for installing a travel motor on an excavator. It lists the required tools and parts. The procedure has 33 steps that include installing seals, spacers, pistons, plates, bearings and other components into the travel motor housing and barrel. Measurements are taken throughout to ensure proper assembly. The travel motor is then installed on the excavator and filled with the correct oil type.
Caterpillar Cat 336E L Excavator (Prefix FJH) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a travel motor. It details 27 steps for assembling the travel motor that include installing seals, springs, pistons, and other components in the proper order and orientation. Thirteen steps are listed for disassembling the final drive, which include removing the cover, gears, and planetary gear assembly. Personal injury warnings are provided and all components must be cleaned before assembly.
Caterpillar Cat 336E L Excavator (Prefix BZY) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the travel motor of a 336E L excavator. The disassembly procedure involves removing 27 individual parts from the travel motor in a specific sequence using various tools. The assembly procedure instructs assembling the travel motor in the reverse order, noting proper lubrication and torque specifications for reinstalling parts. Special care must be taken when handling springs or parts under spring force to avoid injury.
Caterpillar Cat 330F and 330F L Excavator (Prefix LCG) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling a final drive on an excavator model 330F. It describes 37 steps to disassemble the final drive by removing gears, shafts, housings, seals and other components. It then describes 34 steps to reassemble the final drive, including pressing in new bearings, installing seals, adjusting bearing preload with shims, and applying threadlocker to bolts. Precise tools and lifting devices are required due to the heavy weights of up to 550 kg involved.
Caterpillar Cat 336E L Excavator (Prefix DPX) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the travel motor on a 336E L excavator. The disassembly process involves removing 27 individual parts from the travel motor in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on lubricating parts and ensuring proper alignment of components.
Caterpillar Cat 336D2 L Excavator (Prefix GJA) Service Repair Manual Instant ...fskekkdmdmdm3e
1) The document provides step-by-step instructions for disassembling the travel motor of a 336D2L excavator.
2) It describes removing over 30 components of the travel motor including the motor head assembly, piston assemblies, barrel assembly, springs, seals, plates and more.
3) Detailed illustrations are provided to accompany each step showing how to remove each component using the recommended tools.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for removing and installing the final drive and travel motor on a 336D L excavator. It describes 13 steps to remove the component, which include disconnecting hoses, removing bolts and brackets, and lifting the final drive and travel motor assembly out. 11 steps are listed to install the component, in reverse order, including attaching lifting devices, positioning the assembly, and reinstalling hoses and covers. Tools and torque specifications are provided.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLD) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling the final drive of a 325C excavator. It lists required tools and gives step-by-step directions to remove and install components like gears, carriers, seals, and housings. Cleanliness is emphasized and O-rings, gaskets, and seals should always be replaced. The assembly procedure is the reverse of the disassembly with notes to apply lubricants and check parts for wear.
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Similar to Caterpillar Cat 631G Wheel Tractor (Prefix DFA) Service Repair Manual Instant Download.pdf
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing gears, bearing cages, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including pressing bearings onto gears, installing cups and cages, adjusting shims to achieve proper end play, and torquing bolts. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and bearings. It then describes 20 steps to reassemble the transfer gear case, including pressing bearings onto gears, installing bearing cups and cages, and adjusting shims to achieve the proper gear end play. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and bearings. It then describes 20 steps to reassemble the transfer gear case, including pressing bearings onto gears, installing bearing cups and cages, adjusting shims to achieve proper end play, and torquing bolts. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and bearings. It then describes 20 steps to reassemble the transfer gear case, including pressing bearings onto gears, installing bearing cups and cages, adjusting shims to achieve proper end play, and torquing bolts. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears on a 627G Wheel Tractor. It describes removing 18 different components including bearing cages, gears, cups, and seals. Detailed illustrations and tools required are listed for each step. Cleaning and lubrication of parts is emphasized to prevent contamination of hydraulic systems.
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The document provides instructions for disassembling and assembling a swivel and swing motor on an excavator. Key steps include:
1. Removing bolts, seals and components to separate the swivel housing, rotor and cover.
2. Applying clean oil before reassembling components and installing seals, retainer and cover.
3. Draining swing motor oil before disconnecting hoses and removing bolts to detach the motor.
4. Dismantling the swing motor involves removing valves, seals, springs and using tools to separate individual parts like pistons, plates and barrels.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix YCF) Service Repair Manua...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a piston pump. It outlines 30 steps for assembly, beginning with installing various bearings, seals, pistons, springs and other components in the proper order. Disassembly instructions describe 8 steps, including removing the head, port plate, bearings, pistons, pins and other parts. Safety warnings are provided to prevent injury from spring forces.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual Instant D...fskekkdmdmdm3e
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly process removes components like housing, gears, seals and bearings. The 22 step assembly process reverses this to rebuild the final drive, applying loctite and torquing bolts to specification. Tools required include link brackets, crossblocks, drivers and torque wrenches. Safety precautions are noted for releasing spring forces.
Caterpillar Cat 336F and 336F L Excavator (Prefix DSW) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for disassembling the travel motor on 336F and 336F L excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs and seals. Tools required include a transmission repair stand, lifting eye assembly, driver group and various bolts, pins and seals. Technicians are advised to mark components for reinstallation and take care when removing parts to avoid damage.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix XBH) Service Repair Manua...fskekkdmdmdm3e
The document provides instructions for installing a swivel on an excavator. It describes using lifting devices and tools to position the swivel. O-rings and seals are installed on the swivel housing and rotor before assembling them together. Bolts are used to secure the parts and the swivel is tested for leaks by applying air pressure. Finally, hoses and fittings are reconnected to complete the installation.
Caterpillar Cat 345D L Excavator (Prefix JKN) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for installing a travel motor on an excavator. It lists the required tools and parts. The procedure has 33 steps that include installing seals, spacers, pistons, plates, bearings and other components into the travel motor housing and barrel. Measurements are taken throughout to ensure proper assembly. The travel motor is then installed on the excavator and filled with the correct oil type.
Caterpillar Cat 336E L Excavator (Prefix FJH) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a travel motor. It details 27 steps for assembling the travel motor that include installing seals, springs, pistons, and other components in the proper order and orientation. Thirteen steps are listed for disassembling the final drive, which include removing the cover, gears, and planetary gear assembly. Personal injury warnings are provided and all components must be cleaned before assembly.
Caterpillar Cat 336E L Excavator (Prefix BZY) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the travel motor of a 336E L excavator. The disassembly procedure involves removing 27 individual parts from the travel motor in a specific sequence using various tools. The assembly procedure instructs assembling the travel motor in the reverse order, noting proper lubrication and torque specifications for reinstalling parts. Special care must be taken when handling springs or parts under spring force to avoid injury.
Caterpillar Cat 330F and 330F L Excavator (Prefix LCG) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling a final drive on an excavator model 330F. It describes 37 steps to disassemble the final drive by removing gears, shafts, housings, seals and other components. It then describes 34 steps to reassemble the final drive, including pressing in new bearings, installing seals, adjusting bearing preload with shims, and applying threadlocker to bolts. Precise tools and lifting devices are required due to the heavy weights of up to 550 kg involved.
Caterpillar Cat 336E L Excavator (Prefix DPX) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the travel motor on a 336E L excavator. The disassembly process involves removing 27 individual parts from the travel motor in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on lubricating parts and ensuring proper alignment of components.
Caterpillar Cat 336D2 L Excavator (Prefix GJA) Service Repair Manual Instant ...fskekkdmdmdm3e
1) The document provides step-by-step instructions for disassembling the travel motor of a 336D2L excavator.
2) It describes removing over 30 components of the travel motor including the motor head assembly, piston assemblies, barrel assembly, springs, seals, plates and more.
3) Detailed illustrations are provided to accompany each step showing how to remove each component using the recommended tools.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for removing and installing the final drive and travel motor on a 336D L excavator. It describes 13 steps to remove the component, which include disconnecting hoses, removing bolts and brackets, and lifting the final drive and travel motor assembly out. 11 steps are listed to install the component, in reverse order, including attaching lifting devices, positioning the assembly, and reinstalling hoses and covers. Tools and torque specifications are provided.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLD) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling the final drive of a 325C excavator. It lists required tools and gives step-by-step directions to remove and install components like gears, carriers, seals, and housings. Cleanliness is emphasized and O-rings, gaskets, and seals should always be replaced. The assembly procedure is the reverse of the disassembly with notes to apply lubricants and check parts for wear.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLC) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and instructions for installing a new sleeve using a multi-piece installer tool. It also outlines steps for removing the crankshaft gear using a bearing puller and installing the gear by heating it and pressing it onto the crankshaft. The document provides maintenance technicians with detailed parts and tool information as well as safety notices for completing these tasks.
Caterpillar Cat 345D L Excavator (Prefix MLK) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for assembling and installing a travel motor. It outlines 34 steps for assembling components like pistons, seals, plates, and bearings. It also describes using tools to measure clearances and distances during assembly. Finally, it details installing the assembled travel motor using lifting devices and bolts, and connecting hydraulic hose assemblies.
Caterpillar Cat 345D L Excavator (Prefix KFH) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for removing and installing the rear gear group and rear crankshaft seal of a C13 engine. The removal procedure involves 11 steps including removing bolts, gears, seals, and bearings. The installation procedure involves 12 steps including cleaning parts, installing bearings, seals, gears, and bolts while ensuring proper dimensions and torque specifications are followed. Tools required include drivers, link brackets, guide studs, and installation tools.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3306B engine. It describes:
1) Marking the gears to ensure proper timing during removal and installation.
2) Removing the camshaft bolts and carefully removing the camshaft.
3) Cleaning and lubricating the camshaft lobes and bearings before installation.
4) Aligning the timing marks and installing the camshaft bolts to complete the process.
The document provides instructions for removing and installing various components of a Caterpillar 621E wheel scraper, including:
1) Removing and installing the push-pull plate that connects the push-pull spring to the support assembly.
2) Disassembling and assembling the push-pull spring itself by removing discs and plates.
3) A detailed process for removing and installing the ejector cylinder, which requires the use of lifting tools and wood blocks due to the cylinder's weight.
4) Brief instructions for removing and adjusting the position of the lower front and guide rollers on the ejector assembly.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
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Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
1. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 631G WHEEL TRACTOR DFA
Configuration: 631G Wheel Tractor DFA00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
631G Wheel Tractor-Scraper Power Train
Media Number -RENR8604-01 Publication Date -01/08/2010 Date Updated -09/08/2010
i02301155
Transfer Gears - Disassemble
SMCS - 3159-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B
8B-7548 Push-Puller Tool Gp 1
8B-7551 Bearing Puller Gp 1
1P-0498 Drive Plate 1
C
5P-4170 Step Plate 1
1P-2321 Combination Puller 1
D
8B-7554 Bearing Cup Puller Gp 1
5P-4170 Step Plate 1
1P-0518 Drive Plate 1
E
8B-7560 Step Plate 1
5F-7345 Screw 1
8B-7554 Bearing Cup Puller Gp 1
F -
Bolts
3/8" - 16 NC by 3 inch
3
Start By:
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2. a. Remove the transfer gear case. Refer to Disassembly and Assembly, "Transfer Gears -
Remove".
b. Remove the transmission oil filter base. Refer to Disassembly and Assembly, "Transmission
Oil Filter Base - Remove and Install".
c. Remove the transmission scavenge pump. Refer to Disassembly and Assembly,
"Transmission Scavenge Pump - Remove".
d. Remove the transmission oil pump. Refer to Disassembly and Assembly, "Transmission Oil
Pump - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
1. Put identification marks on components for installation purposes.
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3. Illustration 1 g01048669
2. Remove the bolts that secure bearing cage (1) to the transfer gear case. Use Tooling (F) in
order to separate bearing cage (1) from the transfer gear case.
3. Remove bearing cage (1), shims (2), and pump drive gear (3) from the transfer gear case.
Illustration 2 g01102869
4. Remove the bolts that secure bearing cage (4) to the transfer gear case. Use Tooling (F) in
order to separate bearing cage (4) from the transfer gear case.
5. Remove bearing cage (4), shims (5), and gear (6) from the transfer gear case.
Illustration 3 g00529211
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4. 6. Remove bearing cups (7) and (8) from the transfer gear case. Attach Tooling (A) and a
suitable lifting device onto the transfer gear case. The weight of the transfer gear case is
approximately 340 kg (750 lb). Turn over the transfer gear case. Remove Tooling (A).
Illustration 4 g01102873
7. Remove the bolts that secure bearing cage (9) to the transfer gear case. Use Tooling (F) in
order to separate bearing cage (9) from the transfer gear case.
8. Remove bearing cage (9), shims (10), and gear (11) from the transfer gear case.
Illustration 5 g00529214
9. Remove bearing cup (12) from the transfer gear case. Attach Tooling (A) and a suitable
lifting device onto the transfer gear case. Turn over the transfer gear case.
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5. Illustration 6 g00529215
10. Remove bolts (13) that secure bearing cage (14) to the transfer gear case. If necessary, rotate
the gear until the three threaded holes are visible in bearing cage (14). Install Tooling (F)
through gear (15) and into bearing cage (14). Tighten Tooling (F) evenly until bearing cage
(14) and gear (15) separate from the transfer gear case. Remove bearing cage (14) and gear
(15) as a unit from the transfer gear case.
Illustration 7 g00529216
Illustration 8 g00529257
11. Remove retaining ring (16) from gear (15). Remove bearing (17) and bearing cage (14)
from gear (15).
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6. Illustration 9 g01048544
12. Remove bearing (17) from bearing cage (14).
Illustration 10 g01048548
13. Remove bolts (19) and separate gear (20) from gear (11). Use Tooling (B) to remove
bearing cone (18) from gear (11). Repeat the procedure for the bearing cone on the opposite
side of the gear.
Illustration 11 g01048549
14. Use Tooling (C) to remove bearing cone (21) from gear (6). Repeat the procedure for the
bearing cone on the opposite side of gear (6).
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7. Illustration 12 g01048550
15. Use Tooling (C) to remove bearing cone (22) from gear (3). Repeat the procedure for the
bearing cone on the opposite side of gear (3).
Illustration 13 g01048551
16. Use Tooling (D) to remove bearing cup (23) from bearing cage (4). Remove O-ring seal
(24) from bearing cage (4).
Illustration 14 g01048553
17. Remove bearing cup (25) from bearing cage (9).
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8. Illustration 15 g01048552
18. Use Tooling (E) to remove bearing cup (26) from bearing cage (1). Remove O-ring seal (27)
from bearing cage (1).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 14 08:38:06 UTC+0800 2021
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9. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 631G WHEEL TRACTOR DFA
Configuration: 631G Wheel Tractor DFA00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
631G Wheel Tractor-Scraper Power Train
Media Number -RENR8604-01 Publication Date -01/08/2010 Date Updated -09/08/2010
i07232119
Transfer Gears - Assemble
SMCS - 3159-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
G 1P-0510 Driver Group 1
H 8T-5096 Dial Indicator 1
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
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10. 1. Clean all parts and inspect all parts. If any parts are worn or damaged, use new parts for
replacement.
2. Lubricate O-ring seals with the lubricant that is being sealed.
Illustration 1 g01048544
3. Install bearing (17) into bearing cage (14).
Illustration 2 g00529216
4. Use Tooling (G) to install bearing (17) and bearing cage (14) to gear (15). Install bearing
(17) and bearing cage (14) until the retaining ring groove is visible. Install retaining ring
(16) to gear (15).
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11. Illustration 3 g00529215
5. Position gear (15) and bearing cage (14) in the transfer gear case. Install bolts (13) that
secure bearing cage (14) to the transfer gear case. Tighten bolts (13) to a torque of
55 ± 10 N·m (41 ± 7 lb ft).
Illustration 4 g01048552
6. Install O-ring seal (27) onto bearing cage (1). Lower the temperature of bearing cup (26).
Install bearing cup (26) to bearing cage (1). Check that bearing cup (26) is seated in the bore
of bearing cage (1).
Illustration 5 g01048553
7. Lower the temperature of bearing cup (25). Install bearing cup (25) to bearing cage (9).
Check that bearing cup (25) is seated in the bore of bearing cage (9).
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12. Illustration 6 g01048551
8. Install O-ring seal (24) to bearing cage (4). Lower the temperature of bearing cup (23).
Install bearing cup (23) to bearing cage (4). Check that bearing cup (23) is seated in the bore
of bearing cage (4).
Illustration 7 g01048550
9. Raise the temperature of bearing cone (22). Install bearing cone (22) on gear (3). Repeat the
procedure for the bearing cone on the opposite side of gear (3).
Illustration 8 g01048549
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13. 10. Raise the temperature of bearing cone (21). Install bearing cone (21) on gear (6). Repeat the
procedure for the bearing cone on the opposite side of gear (6).
Illustration 9 g01048548
11. Raise the temperature of bearing cone (18). Install bearing cone (18) on gear (11). Repeat
the procedure for the bearing cone on the opposite side of gear (11).
12. Position gear (20) on gear (11). Install bolts (19). Tighten bolts (19) to a torque of
55 ± 10 N·m (41 ± 7 lb ft). Attach Tooling (A) and a suitable lifting device onto the transfer
gear case. The weight of the transfer gear case is approximately 340 kg (750 lb). Turn over
the transfer gear case. Remove Tooling (A).
Illustration 10 g00529214
13. Lower the temperature of bearing cup (12). Use Tooling (G) to install bearing cup (12) to
the transfer gear case. Check that bearing cup (12) is seated in the bore of the transfer gear
case.
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14. Illustration 11 g00529695
Illustration 12 g01048735
14. Position gear (11) in the transfer gear case. Install bearing cage (9) and shims (10). Install
bolts (28) that hold bearing cage (9) in position. Tighten bolts (28) to a torque of
55 ± 10 N·m (41 ± 7 lb ft).
15. Position Tooling (H) in the transfer gear case, as shown. Make sure that the dial indicator is
in contact with gear (11). Use a pry bar to move gear (11) up and down. Adjust shims (10)
to obtain an end play of 0.15 ± 0.05 mm (0.006 ± 0.002 inch). Tighten bolts (28) to a torque
of 55 ± 10 N·m (41 ± 7 lb ft).
Illustration 13 g00529211
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15. 16. Use Tooling (G) to install bearing cups (7) and (8) to the transfer gear case. Check that
bearing cups (7) and (8) is seated in the bore of the transfer gear case.
Illustration 14 g00529696
Illustration 15 g01048736
17. Position gear (6) in the transfer gear case with the internal snap ring groove facing up.
Install bearing cage (4) and shims (5). Install the bolts (29) that hold bearing cage (4) in
position. Tighten bolts (29) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
18. Attach Tooling (A) and a suitable lifting device to the transfer gear case. Place the transfer
gear case on wood blocks, as shown. Position Tooling (H) on the transfer gear case, as
shown. Make sure that the dial indicator is in contact with gear (6). Use a pry bar to move
gear (6) up and down. Adjust shims (5) to obtain an end play of 0.15 ± 0.05 mm
(0.006 ± 0.002 inch). Tighten bolts (29) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
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16. Illustration 16 g00529697
Illustration 17 g01048737
19. Position gear (3) in the transfer gear case. Install bearing cage (1) and shims (2). Install the
bolts (30) that hold bearing cage (1) in position. Tighten bolts (30) to a torque of
55 ± 10 N·m (41 ± 7 lb ft).
20. Position Tooling (H) on the transfer gear case, as shown. Make sure that the dial indicator is
in contact with gear (3). Use a pry bar to move gear (3) up and down. Adjust shims (2) to
obtain an end play of 0.15 ± 0.05 mm (0.006 ± 0.002 inch). Tighten bolts (30) to a torque of
55 ± 10 N·m (41 ± 7 lb ft).
End By:
a. Install the transmission oil pump. Refer to Disassembly and Assembly, "Transmission Oil
Pump - Install".
b. Install the transmission scavenge pump. Refer to Disassembly and Assembly, "Transmission
Scavenge Pump - Install".
c. Install the transmission oil filter base. Refer to Disassembly and Assembly, "Transmission
Oil Filter Base - Remove and Install".
d. Install the transfer gear case. Refer to Disassembly and Assembly, "Transfer Gears -
Install".
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17. Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jun 14 08:39:02 UTC+0800 2021
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18. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 631G WHEEL TRACTOR DFA
Configuration: 631G Wheel Tractor DFA00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
631G Wheel Tractor-Scraper Power Train
Media Number -RENR8604-01 Publication Date -01/08/2010 Date Updated -09/08/2010
i02568748
Transmission Planetary - Disassemble
SMCS - 3030-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B FT-0833 Clamp 2
C 2P-8312 Retaining Ring Pliers 1
D FT-1335 Transmission Fixture 1
E 1P-0520 Driver Group 1
F 138-7575 Link Bracket 2
G 138-7573 Link Bracket 2
H -
Forcing Bolt
3/8 - 16 NC by 3 inch
2
Start By:
A. Separate the transfer gears from the transmission. Refer to Disassembly and Assembly ,
"Torque Converter, Transmission and Transfer Gear - Separate".
B. Remove the transmission hydraulic control valve. Refer to Disassembly and Assembly ,
"Transmission Hydraulic Control Valve - Remove".
NOTICE
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19. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01013127
1. Install Tooling (F) and a suitable lifting device onto transmission assembly (1) . Position
transmission assembly (1) onto Tooling (A) . The transmission assembly weighs
approximately 703 kg (1550 lb).
Illustration 2 g01013128
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20. 2. Remove bolts (2) . Remove the transmission assembly from transmission housing (3) .
Position the transmission assembly ontosuitable blocks.
Illustration 3 g00506814
3. Remove bolts (4) from clutch housing (5) .
Illustration 4 g01013129
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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21. 4. Use Tooling (B) in order to hold the piston into clutch housing (5) . Install Tooling (F) and a
suitable lifting device onto clutch housing (5) . Remove clutch housing (5) from the
transmission assembly. The weight of clutch housing (5) is approximately 27 kg (60 lb).
Illustration 5 g00506820
5. Remove piston (6) from clutch housing (5) . Remove a seal ring (7) from piston (6) and
from clutch housing (5) .
Illustration 6 g00506843
Note: Friction discs and clutch plates that are removed from each clutch housing should be
kept with the correct clutch housing. Mixing the clutch plates and friction discs may cause
improper operation of the transmission or damage to the transmission.
6. Remove springs (8) , dowels (9) , friction discs (10) and clutch plates (11) from clutch
housing (12) .
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22. Illustration 7 g00506849
7. Remove ring gear (13) from clutch housing (12) .
Illustration 8 g01013132
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
8. Use Tooling (B) in order to hold the piston into clutch housing (12) . Install Tooling (F) and
a suitable lifting device onto clutch housing (12) . Remove clutch housing (12) from
housing assembly (14) . The weight of clutch housing (12) is approximately 27 kg (60 lb).
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23. Illustration 9 g00506903
9. Remove piston (15) from clutch housing (12) . Remove seal rings (16) from piston (15) and
from clutch housing (12) .
Illustration 10 g00506952
10. Remove springs (17) , dowels (18) , friction discs (19) and clutch plates (20) from housing
assembly (14) .
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24. Illustration 11 g00506953
11. Remove retaining ring (21) from shaft (22) .
Illustration 12 g01013138
12. Install Tooling (G) and a suitable lifting device onto carrier assembly (23) . Remove carrier
assembly (23) from housing assembly (14) . The weight of carrier assembly (14) is
approximately 34 kg (75 lb).
Illustration 13 g00506968
13. Remove bolts (24) and oil slinger (25) from carrier assembly (23) . Remove bearing (26)
from carrier assembly (23) .
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25. Illustration 14 g00506977
14. Use a hammer and a punch in order to push pin (27) into shaft (28) .
Illustration 15 g01110560
15. Remove shaft (28) , thrust discs (29) and planetary gears (30) from carrier assembly (23) .
Remove pin (27) from shaft (28) .
Illustration 16 g00506999
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26. 16. Remove bearings (31) from planetary gear (30) .
17. Repeat Steps 14, 15, and 16 in order to remove the remaining shaft assemblies.
Illustration 17 g00507000
18. Use a hammer and a punch in order to push pin (32) into shaft (33) .
Illustration 18 g01110562
19. Remove shaft (33) , thrust discs (34) and gear (35) from carrier assembly (23) . Remove
tube (36) from shaft (33) . Remove pin (32) from shaft (33) .
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27. Illustration 19 g00834162
20. Remove bearings (37) from gear (35) .
21. Repeat Steps 18, 19, and 20 in order to remove the remaining three shaft assemblies from
the carrier assembly.
Illustration 20 g00834167
22. Remove bolts (39) and plates (40) from clutch housing (41) . Remove ring gear (42) from
clutch housing (41) .
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28. Illustration 21 g00507153
23. Remove bolts (43) that secure clutch housing (41) to housing assembly (14) .
Illustration 22 g01013141
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
24. Use Tooling (B) in order to hold the piston into clutch housing (41) . Install Tooling (F) and
a suitable lifting device onto clutch housing (41) . Remove clutch housing (41) from
housing assembly (14) . The weight of clutch housing (41) is approximately 34 kg (75 lb).
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29. Illustration 23 g00507166
25. Remove piston (44) from clutch housing (41) . Remove a seal ring (45) from piston (44) and
from clutch housing (41) .
Illustration 24 g00834173
26. Remove springs (46) , friction discs (47) , and clutch plates (48) from housing assembly
(14) .
Illustration 25 g00834185
27. Remove ring gear (49) from housing assembly (14) . Remove plate assembly (50) from
housing assembly (14) .
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30. Illustration 26 g00834190
28. Remove retaining ring (51) from shaft (22) . Remove sun gear (52) and sun gear (53) from
shaft (22) .
Illustration 27 g00834176
29. Remove bolts (54) in order to remove carrier assembly (55) from housing assembly (14) .
Illustration 28 g01110565
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31. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
32. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
30. Install Tooling (G) and a suitable lifting device onto carrier assembly (55) . Remove carrier
assembly (55) from housing assembly (14) . The weight of carrier assembly (55) is
approximately 23.5 kg (51.8 lb).
Illustration 29 g00834192
31. Use a hammer and a punch in order to push pin (56) into shaft (57) .
Illustration 30 g01110566
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