Caterpillar Cat 627G Wheel Tractor (Prefix DBD) Service Repair Manual Instant Download.pdf

Service Repair Manual
Models
627G Wheel Scraper

Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627G WHEEL TRACTOR DBD
Configuration: 627G Wheel Tractor DBD00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
627G Wheel Tractor Power Train
Media Number -RENR7498-02 Publication Date -01/08/2007 Date Updated -16/08/2007
i02301155
Transfer Gears - Disassemble
SMCS - 3159-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B
8B-7548 Push-Puller Tool Gp 1
8B-7551 Bearing Puller Gp 1
1P-0498 Drive Plate 1
C
5P-4170 Step Plate 1
1P-2321 Combination Puller 1
D
8B-7554 Bearing Cup Puller Gp 1
5P-4170 Step Plate 1
1P-0518 Drive Plate 1
E
8B-7560 Step Plate 1
5F-7345 Screw 1
8B-7554 Bearing Cup Puller Gp 1
F -
Bolts
3/8" - 16 NC by 3 inch
3
Start By:
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https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...

a. Remove the transfer gear case. Refer to Disassembly and Assembly, "Transfer Gears -
Remove".
b. Remove the transmission oil filter base. Refer to Disassembly and Assembly, "Transmission
Oil Filter Base - Remove and Install".
c. Remove the transmission scavenge pump. Refer to Disassembly and Assembly,
"Transmission Scavenge Pump - Remove".
d. Remove the transmission oil pump. Refer to Disassembly and Assembly, "Transmission Oil
Pump - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
1. Put identification marks on components for installation purposes.
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Illustration 1 g01048669
2. Remove the bolts that secure bearing cage (1) to the transfer gear case. Use Tooling (F) in
order to separate bearing cage (1) from the transfer gear case.
3. Remove bearing cage (1), shims (2), and pump drive gear (3) from the transfer gear case.
5. Remove bearing cage (4), shims (5), and gear (6) from the transfer gear case.
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6. Remove bearing cups (7) and (8) from the transfer gear case. Attach Tooling (A) and a
suitable lifting device onto the transfer gear case. The weight of the transfer gear case is
approximately 340 kg (750 lb). Turn over the transfer gear case. Remove Tooling (A).
8. Remove bearing cage (9), shims (10), and gear (11) from the transfer gear case.
9. Remove bearing cup (12) from the transfer gear case. Attach Tooling (A) and a suitable
lifting device onto the transfer gear case. Turn over the transfer gear case.
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10. Remove bolts (13) that secure bearing cage (14) to the transfer gear case. If necessary, rotate
the gear until the three threaded holes are visible in bearing cage (14). Install Tooling (F)
through gear (15) and into bearing cage (14). Tighten Tooling (F) evenly until bearing cage
(14) and gear (15) separate from the transfer gear case. Remove bearing cage (14) and gear
(15) as a unit from the transfer gear case.
11. Remove retaining ring (16) from gear (15). Remove bearing (17) and bearing cage (14)
from gear (15).
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12. Remove bearing (17) from bearing cage (14).
13. Remove bolts (19) and separate gear (20) from gear (11). Use Tooling (B) to remove
bearing cone (18) from gear (11). Repeat the procedure for the bearing cone on the opposite
side of the gear.
14. Use Tooling (C) to remove bearing cone (21) from gear (6). Repeat the procedure for the
bearing cone on the opposite side of gear (6).
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15. Use Tooling (C) to remove bearing cone (22) from gear (3). Repeat the procedure for the
bearing cone on the opposite side of gear (3).
16. Use Tooling (D) to remove bearing cup (23) from bearing cage (4). Remove O-ring seal
(24) from bearing cage (4).
17. Remove bearing cup (25) from bearing cage (9).
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18. Use Tooling (E) to remove bearing cup (26) from bearing cage (1). Remove O-ring seal (27)
from bearing cage (1).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 4 13:53:42 UTC+0800 2021
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Shutdown SIS
Previous Screen
i07232119
Transfer Gears - Assemble
SMCS - 3159-016
Assembly Procedure
Table 1
Required Tools
G 1P-0510 Driver Group 1
H 8T-5096 Dial Indicator 1
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
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1. Clean all parts and inspect all parts. If any parts are worn or damaged, use new parts for
replacement.
2. Lubricate O-ring seals with the lubricant that is being sealed.
3. Install bearing (17) into bearing cage (14).
4. Use Tooling (G) to install bearing (17) and bearing cage (14) to gear (15). Install bearing
(17) and bearing cage (14) until the retaining ring groove is visible. Install retaining ring
(16) to gear (15).
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5. Position gear (15) and bearing cage (14) in the transfer gear case. Install bolts (13) that
secure bearing cage (14) to the transfer gear case. Tighten bolts (13) to a torque of
55 ± 10 N·m (41 ± 7 lb ft).
6. Install O-ring seal (27) onto bearing cage (1). Lower the temperature of bearing cup (26).
Install bearing cup (26) to bearing cage (1). Check that bearing cup (26) is seated in the bore
of bearing cage (1).
7. Lower the temperature of bearing cup (25). Install bearing cup (25) to bearing cage (9).
Check that bearing cup (25) is seated in the bore of bearing cage (9).
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8. Install O-ring seal (24) to bearing cage (4). Lower the temperature of bearing cup (23).
Install bearing cup (23) to bearing cage (4). Check that bearing cup (23) is seated in the bore
of bearing cage (4).
9. Raise the temperature of bearing cone (22). Install bearing cone (22) on gear (3). Repeat the
procedure for the bearing cone on the opposite side of gear (3).
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10. Raise the temperature of bearing cone (21). Install bearing cone (21) on gear (6). Repeat the
procedure for the bearing cone on the opposite side of gear (6).
11. Raise the temperature of bearing cone (18). Install bearing cone (18) on gear (11). Repeat
the procedure for the bearing cone on the opposite side of gear (11).
12. Position gear (20) on gear (11). Install bolts (19). Tighten bolts (19) to a torque of
55 ± 10 N·m (41 ± 7 lb ft). Attach Tooling (A) and a suitable lifting device onto the transfer
gear case. The weight of the transfer gear case is approximately 340 kg (750 lb). Turn over
the transfer gear case. Remove Tooling (A).
13. Lower the temperature of bearing cup (12). Use Tooling (G) to install bearing cup (12) to
the transfer gear case. Check that bearing cup (12) is seated in the bore of the transfer gear
case.
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14. Position gear (11) in the transfer gear case. Install bearing cage (9) and shims (10). Install
bolts (28) that hold bearing cage (9) in position. Tighten bolts (28) to a torque of
55 ± 10 N·m (41 ± 7 lb ft).
15. Position Tooling (H) in the transfer gear case, as shown. Make sure that the dial indicator is
in contact with gear (11). Use a pry bar to move gear (11) up and down. Adjust shims (10)
to obtain an end play of 0.15 ± 0.05 mm (0.006 ± 0.002 inch). Tighten bolts (28) to a torque
of 55 ± 10 N·m (41 ± 7 lb ft).
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16. Use Tooling (G) to install bearing cups (7) and (8) to the transfer gear case. Check that
bearing cups (7) and (8) is seated in the bore of the transfer gear case.
17. Position gear (6) in the transfer gear case with the internal snap ring groove facing up.
Install bearing cage (4) and shims (5). Install the bolts (29) that hold bearing cage (4) in
position. Tighten bolts (29) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
18. Attach Tooling (A) and a suitable lifting device to the transfer gear case. Place the transfer
gear case on wood blocks, as shown. Position Tooling (H) on the transfer gear case, as
shown. Make sure that the dial indicator is in contact with gear (6). Use a pry bar to move
gear (6) up and down. Adjust shims (5) to obtain an end play of 0.15 ± 0.05 mm
(0.006 ± 0.002 inch). Tighten bolts (29) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
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19. Position gear (3) in the transfer gear case. Install bearing cage (1) and shims (2). Install the
bolts (30) that hold bearing cage (1) in position. Tighten bolts (30) to a torque of
55 ± 10 N·m (41 ± 7 lb ft).
20. Position Tooling (H) on the transfer gear case, as shown. Make sure that the dial indicator is
in contact with gear (3). Use a pry bar to move gear (3) up and down. Adjust shims (2) to
obtain an end play of 0.15 ± 0.05 mm (0.006 ± 0.002 inch). Tighten bolts (30) to a torque of
55 ± 10 N·m (41 ± 7 lb ft).
End By:
a. Install the transmission oil pump. Refer to Disassembly and Assembly, "Transmission Oil
Pump - Install".
b. Install the transmission scavenge pump. Refer to Disassembly and Assembly, "Transmission
Scavenge Pump - Install".
c. Install the transmission oil filter base. Refer to Disassembly and Assembly, "Transmission
Oil Filter Base - Remove and Install".
d. Install the transfer gear case. Refer to Disassembly and Assembly, "Transfer Gears -
Install".
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Shutdown SIS
Previous Screen
i02301157
Transfer Gears - Install - Off Chassis
SMCS - 3159-012
Installation Procedure
Table 1
Required Tools
1. Install O-ring seals (5) to transmission (1). Install O-ring seal (4) to transfer gear assembly
(2) .
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2. Attach Tooling (A) and a suitable lifting device to transfer gear assembly (2), as shown. The
weight of transfer gear assembly (2) is approximately 340 kg (750 lb).
3. Connect transfer gear assembly (2) to transmission (1) .
4. Install the nuts and bolts (3) that hold transfer gear assembly (2) to transmission (1). Tighten
the nuts to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
5. Remove Tooling (A) from transfer gear assembly (2) .
End By:
a. Install the speed sensor. Refer to Disassembly and Assembly, "Speed Sensor (Transmission)
- Install".
b. Install the transmission, the torque converter and the transfer gears. Refer to Disassembly
and Assembly, "Transmission, Torque Converter and Transfer Gears - Install".
Tue May 4 13:55:34 UTC+0800 2021
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Shutdown SIS
Previous Screen
i02038459
Transfer Gears - Install - In Chassis
SMCS - 3159-012
Installation Procedure
Table 1
Required Tools
C 1/2 - 13 NC by 6 inch Threaded Rod 2
1. Clean all parts and inspect all parts. If any parts are worn or damaged, use new parts for
replacement.
2. Lubricate O-ring seals with the lubricant that is being sealed.
3. Install the O-ring seal to the transfer gear case.
4. Install Tooling (C) in the transmission case.
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5. Use Tooling (A) and a suitable lifting device to position the transfer gear case to the
transmission.
6. Remove Tooling (C). Install the nuts (not shown) and bolts (3) that secure the transfer gear
case to the transmission case. Tighten the nuts (not shown) and bolts (3) to a torque of 105 ±
20 N·m (77 ± 15 lb ft).
7. Install the piston pump for the cushion-hitch. Refer to Machine Systems Disassembly and
Assembly, "Piston Pump (Cushion-Hitch) - Install".
8. Install the vane pump for the hydraulic system and the steering system. Refer to Machine
Systems Disassembly and Assembly, "Vane Pump (Hydraulic and Steering) - Install".
9. Install the drive shaft. Refer to Disassembly and Assembly, "Drive Shaft - Remove and
Install".
10. Install the speed sensor. Refer to Disassembly and Assembly, "Speed Sensor (Transmission)
- Install".
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11. Install drain plugs (1) and (2). Fill the transmission case with oil. Refer to Operation and
Maintenance Manual for the appropriate oil and the procedure to fill the transmission case.
12. Install the power train guard. Refer to Disassembly and Assembly, "Power Train Guard
(Transmission) - Remove and Install".
Tue May 4 13:56:29 UTC+0800 2021
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Shutdown SIS
Previous Screen
i02127894
Transmission Planetary - Disassemble
SMCS - 3030-015
Disassembly Procedure
Start By:
A. Separate the transfer gears from the transmission. Refer to Disassembly and Assembly,
"Transmission and Transfer Gears - Separate".
B. Remove the transmission hydraulic control valve. Refer to Disassembly and Assembly,
"Transmission Hydraulic Control Valve - Remove".
Table 1
Required Tools
A 1P-7407 Eyebolt 2
B FT-0833 Clamp 2
C 2P-8312 Retaining Ring Pliers 1
D FT-1335 Transmission Fixture 1
E 1P-0520 Driver Gp 1
F 1P-2420 Transmission Repair Stand 2
G 1P-7405 Eyebolt 2
H 3/8 - 16 NC Forcing Screw 4
NOTICE
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Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Install Tooling (A) and a suitable lifting device onto transmission assembly (1). Position
transmission assembly (1) onto Tooling (F). The weight of the transmission assembly is
approximately 703 kg (1550 lb).
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2. Remove bolts (2) and the washers that secure the transmission assembly to transmission
housing (3). Remove the transmission assembly from transmission housing (3). Position the
transmission assembly onto two suitable blocks. Remove Tooling (A) .
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
3. Remove bolts (4) and the washers from clutch housing (5) .
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4. Use Tooling (B) in order to hold the piston into clutch housing (5). Install Tooling (A) and a
suitable lifting device onto clutch housing (5). Remove clutch housing (5) from the
transmission assembly. The weight of the clutch housing is approximately 27 kg (60 lb).
Remove Tooling (A) and (B) .
5. Remove piston (6) from clutch housing (5). Remove seal ring (7) from piston (6) and from
clutch housing (5) .
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Note: Friction discs and clutch plates that are removed from each clutch housing should be
kept with the correct clutch housing. Mixing the clutch plates and friction discs may cause
improper operation of the transmission or damage to the transmission.
6. Remove springs (8), dowels (9), friction discs (10), and clutch plates (11) from clutch
housing (12) .
7. Remove ring gear (13) from clutch housing (12) .
8. Use Tooling (B) in order to hold the piston into clutch housing (12). Install Tooling (A) and
a suitable lifting device onto clutch housing (12). Remove clutch housing (12) from housing
assembly (14). The weight of the clutch housing is approximately 27 kg (60 lb). Remove
Tooling (A) and (B) .
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9. Remove piston (15) from clutch housing (12). Remove a seal ring (16) from piston (15) and
from clutch housing (12) .
10. Remove springs (17), dowels (18), friction discs (19), and clutch plates (20) from housing
assembly (14) .
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11. Remove retaining ring (21) from shaft (22) .
12. Install Tooling (G) and a suitable lifting device onto carrier assembly (23). Remove carrier
assembly (23) from housing assembly (14). Remove Tooling (G). The weight of the carrier
assembly is approximately 34 kg (75 lb).
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13. Remove bolts (24) and oil slinger (25) from carrier assembly (23). Remove bearing (26)
from carrier assembly (23) .
14. Use a hammer and a punch in order to push pin (27) into shaft (28) .
15. Remove shaft (28), thrust discs (29) and planetary gears (30) from carrier assembly (23).
Remove pin (27) from shaft (28) .
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16. Remove bearings (31) from planetary gear (30) .
17. Repeat Steps 14, 15, and 16 in order to remove the remaining three shaft assemblies.
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19. Remove shaft (33), thrust discs (34) and gear (35) from carrier assembly (23). Remove tube
(36) from shaft (33). Remove pin (32) from shaft (33) .
20. Remove bearings (37) and spacer (38) from gear (35).
21. Repeat Steps 18, 19, and 20 in order to remove the remaining three shaft assemblies from
the carrier assembly.
22. Remove bolts (39) and plates (40) from clutch housing (41). Remove ring gear (42) from
clutch housing (41) .
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23. Remove bolts (43) that secure clutch housing (41) to housing assembly (14) .
24. Use Tooling (B) in order to hold the piston into clutch housing (41). Install Tooling (A) and
a suitable lifting device onto clutch housing (41). Remove clutch housing (41) from housing
assembly (14). The weight of the clutch housing is approximately 27 kg (60 lb). Remove
Tooling (A) and (B) .
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25. Remove piston (44) from clutch housing (41). Remove seal ring (45) from piston (44) and
from clutch housing (41) .
26. Remove springs (46), friction discs (47), and clutch plate (48) from housing assembly (14) .
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27. Remove ring gear (49) from housing assembly (14). Remove plate assembly (50) from
housing assembly (14) .
28. Remove retaining ring (51) from shaft (22). Remove sun gear (52) and sun gear (53) from
shaft (22) .
29. Remove bolts (54) and the washers in order to remove carrier assembly (55) from housing
assembly (14).
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30. Install Tooling (G) and a suitable lifting device onto carrier assembly (55). Remove carrier
assembly (55) from housing assembly (14). The carrier assembly weighs approximately 14
kg (30 lb). Remove Tooling (G) .
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32. Remove shaft (57), two thrust discs (58), and gear (59) from carrier assembly (55). Remove
pin (56) from shaft (57) .
33. Remove bearing (60) from gear (59) .
34. Follow Steps 31, 32, and 33 in order to remove the remaining two shaft assemblies from the
carrier assembly.
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Caterpillar Cat 627G Wheel Tractor (Prefix DBD) Service Repair Manual Instant Download.pdf

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