service repair manual

1. MASSEY FERGUSON
MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701 819701
TABLE OF CONTENT 00
Ref 00 Page 00

2. MASSEY FERGUSON
MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701 819701
TABLE OF CONTENT 00
Ref 00 Page 00

3. MASSEY FERGUSON
MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701 819701
TABLE OF CONTENT 00
Ref 00 Page 00

4. MASSEY FERGUSON
MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701 819701
TABLE OF CONTENT 00
Ref 00 Page 00

5. MASSEY FERGUSON
MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701 819701
TABLE OF CONTENT 00
Ref 00 Page 00

6. MASSEY FERGUSON
MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701 819701
TABLE OF CONTENT 00
Ref 00 Page 00

7. MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701
9
7
19
15
36
16
1817
8
371
43
35
2
38 42
443
5 41
4 3939
6
40
25
24
27
26
Ref 1 Page 1

8. MASSEY FERGUSON
MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701 819701
ENGINE INSTALLATION 1
Item Part Number Qty Description Comments
1 1872139M91 1 Engine PEL - 22488
Up to Serial or Engine Number 564971.
1 1688552M91 1 Engine (A)
PEL NO.CE31166
From Serial or Engine Number U27001.
1 1688996M91 1 Engine (A)
PEL NO.CE31215
1 3697166M91 1 Engine (C,A)
PEL - CE31244
2 353701X1 1 Screw Unc 7/16"-14 X 35
3 353707X1 1 Screw Unc 7/16"-14 X 54
4 353707X1 1 Screw Unc 7/16"-14 X 54
5 353707X1 1 Screw Unc 7/16"-14 X 54
6 353711X1 8 Bolt Unc 7/16"-14X67/28
7 825302M1 2 Dowel
8 1687531M1 1 V Belt 13X11
1688988M1 1 Belt 13X8
9 828123M2 1 Bearing Assy
15 1884738M1 1 Fan
16 1884777M1 1 Fan
17 353518X1 4 Screw Unf 5/16"-24 X 22
378805X1 4 Bolt Unf 5/16"-24X70/25
18 885476M2 2 Tab Washer
19 736679M1 2 Extension
24 1674971M91 1 Fan For France only or any text in French only
1674971M91 1 Fan (B)
25 378810X1 4 Bolt Unf 5/16"-24X18/15
378805X1 4 Bolt Unf (B)
5/16"-24X70/25
26 353446X1 4 Lock Washer
27 736679M1 2 Extension (B)
For France only or any text in French only
35 3019857X1 1 Bolt Metric (A)
M12 X 90/30
36 339369X1 1 Lock Washer (A)
37 3019862X1 1 Nut Metric (A)
M12
38 3019855X1 1 Bolt Metric (A)
M12 X 70/30
39 3019852X1 2 Bolt Metric (A)
M12 X 55/30
40 3019855X1 8 Bolt Metric (A)
M12 X 70/30
41 3009794X1 1 Bolt Metric (A)
M12 X 70/30
42 339369X1 1 Lock Washer (A)
43 3019858X1 1 Bolt Metric (A)
M12 X 35/30
44 3019852X1 1 Bolt Metric (A)
M12 X 55/30
(A)
WITH METRIC BOLTING ARRANGEMENT
(B)
WITH HYDROSTATIC STEERING
(C)
ERGONOMIC PEDALS TRACTOR
Ref 1 Page 1

9. MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701
72
741
68
69
71
75
80
85
79 8788814 44
6765
82
6
42
454616
7 3015
5 41
8
35
36
2022 17 2114 1912
3
912 1310
9
9
95
94
1811 83
83
98
90
84
43
31
40
64
70
73
86
60
61
66
63
62
34
92
96
33
32
Ref 2 Page 2

10. MASSEY FERGUSON
MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701 819701
CYLINDER BLOCK - AD3.152 ENGINE 2
Item Part Number Qty Description Comments
AD3.152 ENGINE
1 3637484M91 1 Cylinder
Block
2 1 Cylinder
Block
(1)
Not serviced, order REF.1
3 4 Bearing Cap (1)
Not serviced, order REF.1
4 734179M1 3 Liner (1)
(A)
4 739043M1 X Liner (B)
745243M1 X Liner (B)
Thickness (+)0.25MM
Thickness (+)0.010"
4 3637494M1 X Liner (B)
Thickness (+)0.76MM
Thickness (+)0.030"
5 731354M1 1 Plug (1)
6 731355M1 1 Plug (1)
7 731354M1 4 Plug (1)
8 3637016M1 1 Plug (1)
9 748040M1 1 Plug (1)
10 745241M1 6 Thimble (1)
11 1476051X1 6 Screw (1)
12 745241M1 2 Thimble (1)
13 1476049X1 2 Screw (1)
14 1447053M1 2 O Ring (1)
15 740458M1 1 Bush (1)
16 1476282X1 1 Plug (1)
17 731356M1 2 Plug (1)
18 3638111M1 2 Plug (1)
19 3638540M1 1 Plug (1)
(C)
20 3638541M1 1 Adaptor (D)
21 731996M1 1 Plug (E)
22 3638119M1 1 Stud
30 747383M91 1 Housing
31 1 Housing (30)
Not serviced, order REF.30
32 1447691M1 1 Seal (30)
33 741378M1 1 Joint
34 731312M1 2 Dowel
35 353518X1 9 Screw Unf 5/16"-24 X 22
36 375703X1 9 Washer
40 741401M1 1 Plate (F)
3637495M1 1 Plate (G)
41 376955X1 1 Pin
42 732902M1 1 Plug
43 731344M1 2 Dowel
44 358005X1 2 Screw
45 353538X1 6 Screw Unf 3/8"-24 X 25
46 1650486M1 6 Washer
60 744621M91 1 Pipe
61 1 Pipe (60)
Not serviced, order REF.60
62 3638534M1 1 Nut (60)
63 827276M1 1 Olive (60)
64 3638534M1 1 Nut (60)
65 827276M1 1 Olive (60)
66 731250M1 1 Connection
67 731250M1 1 Connection
68 3638145M91 1 Pipe
69 1 Pipe (68)
Not serviced, order REF.68
70 3638534M1 1 Nut (68)
71 827276M1 1 Olive (68)
72 731294M1 1 Bolt
73 375731X1 1 Washer
74 375731X1 1 Washer
Ref 2 Page 2

11. MASSEY FERGUSON
MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701 819701
CYLINDER BLOCK - AD3.152 ENGINE 2
Item Part Number Qty Description Comments
75 731250M1 1 Connection
79 735889M1 1 Connection (F)
80 731208M1 1 Housing (F)
80 745392M1 1 Plate (G)
81 731209M1 1 Joint
82 731647M1 3 Stud (F)
83 353916X1 3 Nut Unf (F)
5/16"-24
84 1650484M1 3 Washer (F)
85 636762M1 1 Seal (F)
86 736091M1 1 Cap Nut (F)
87 1476319X1 3 Screw (G)
88 1650484M1 3 Washer (G)
90 3637497M1 1 Connection
91 731210M1 1 Joint
92 1476324X1 2 Stud Repairs and replaces 731651M1
93 353916X1 2 Nut Unf 5/16"-24
94 1650484M1 2 Washer
95 747939M91 1 Kit, Hose
96 1 Hose (95)
Not serviced, order REF.95
97 3638597M1 1 Clip (95)
Repairs and replaces 364125X1
98 3638597M1 1 Clip (95)
Repairs and replaces 364125X1
(A)
PRESS FIT
(B)
SLIP FIT
(C)
REMOVE AND FIT 731996M1
(D)
USED ONLY WITH EARLIER CYLINDER BLOCKS WITH OIL PR ESSURE RAIL
DRILLED AND TAPPED 1/4 - 18
(E)
FITTED IN PLACE OF OIL PRESSURE RAIL PLUG SUPPLIED WITH CYLINDER
BLOCK ASSEMBLY
(F)
FOR ENGINES BUILT TO BUILD LIST CE22488,CE31166 AN D CE31215
(G)
FOR ENGINES BUILT TO BUILD LIST CE31244
Ref 2 Page 2

12. MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701
7
17
16
16
1410
15
11
238
24
2213
6 25
9 1
12
21
4
2
520
18
19
29
26
28
27
33
31
32
30
3
34
Ref 3 Page 3

13. MASSEY FERGUSON
MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701 819701
CRANKSHAFT, PISTONS AND CONNECTING RODS - AD3.152 ENGINE 3
Item Part Number Qty Description Comments
AD3.152 ENGINE
1 3637399M91 1 Kit,
Crankshaft
Repairs and replaces 3637410M91
2 1 Crankshaft (1)
Not serviced, order REF.1
3 746156M91 X Kit, Bearing (A)
746157M91 X Kit, Bearing (A)
Thickness (-)0.25MM
Thickness (-)0.010"
3 746158M91 X Kit, Bearing (A)
Thickness (-)0.50MM
Thickness (-)0.020"
3 746159M91 X Kit, Bearing (A)
Thickness (-)0.75MM
Thickness (-)0.030"
4 735112M1 2 Washer (1)
735800M1 X Washer Thickness (+)0.19MM
Thickness (+)0.0075"
5 735113M1 2 Washer (1)
735801M1 X Washer Thickness (+)0.19MM
Thickness (+)0.0075"
6 737070M91 1 Kit, Bearing (1)
(A)
6 737071M91 X Kit, Bearing (A)
Thickness (-)0.25MM
Thickness (-)0.010"
6 737072M91 X Kit, Bearing (A)
Thickness (-)0.50MM
Thickness (-)0.020"
6 737073M91 X Kit, Bearing (A)
Thickness (-)0.75MM
Thickness (-)0.030"
7 3637392M91 1 Rod
8 1 Conrod (7)
Not serviced, order REF.7
9 1 Cap (7)
Not serviced, order REF.7
10 740407M1 1 Bearing (7)
11 375756X1 2 Bolt (7)
12 1476245X1 2 Nut (7)
13 743823M91 3 Piston (B)
743824M91 3 Piston (C)
14 1 Piston (13)
Not serviced, order REF.13
15 1 Pin (13)
Not serviced, order REF.13
16 375709X1 2 Ring (13)
17 745818M91 3 Kit, Piston
Ring
18 735599M1 1 Gear Number of teeth/spines 25
Repairs and replaces 731228M1
19 1 Washer (D)
20 731227M1 1 Spacer
21 731076M1 1 Key
22 3638565M1 2 Weight (E)
23 376546X1 4 Screw
24 733644M1 2 Washer
25 733645M1 2 Washer
26 734627M1 1 Pulley
27 1476107X1 1 Screw
28 731376M1 1 Washer
29 745057M1 1 Washer
30 740681M91 1 Flywheel
31 1 Flywheel (30)
Not serviced, order REF.30
32 731008M1 1 Annular Gear (30)
Number of teeth/spines 115
33 353595X1 6 Screw Unf 1/2"-20 X 38
34 745365M1 6 Washer Repairs and replaces 737514M1
Ref 3 Page 3

14. MASSEY FERGUSON
MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701 819701
CRANKSHAFT, PISTONS AND CONNECTING RODS - AD3.152 ENGINE 3
Item Part Number Qty Description Comments
(A)
PRE-FINISHED
(B)
UNTOPPED
(C)
PRE-TOPPED
(D)
REPLACED BY 745057M1/1447689M1 ON BUILD LISTS-CE22 488.NEVER FITTED
ON CE31166,CE31215,CE31244
(E)
REPLACES 745483M1 IN ENGINE SETS ONLY(QTY 2).
Ref 3 Page 3

15. MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701
33
23 37
38
17 34
35
12 16
55
11
22 2056 24 15
10
53
14
8
8
7
25
27
286 554
52
4340
40
48
48
47
2 1921
46 18
51 4
50 4139
45
44
13
30
29
32
31
36
26
3
Ref 4 Page 4

16. MASSEY FERGUSON
MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701 819701
CYLINDER HEAD - AD3.152 ENGINE 4
Item Part Number Qty Description Comments
AD3.152 ENGINE
1 3637389M91 1 Cylinder Head
2 3637525M91 1 Cylinder Head (1)
3 1 Cylinder Head (2)
Not serviced, order REF.2
4 3638121M1 3 Insert (2)
5 3638546M1 2 Plug (2)
6 732445M1 3 Guide (2)
7 732445M1 3 Guide (2)
8 739060M1 3 Valve Inlet (1)
9 736185M1 3 Washer (1)
10 3637678M1 3 Spring (1)
11 747697M1 3 Cap (1)
12 731155M1 6 Cotter (1)
(A)
13 747581M1 3 Valve Exhaust (1)
14 736185M1 3 Washer (1)
15 3637678M1 3 Spring (1)
16 747697M1 3 Cap (1)
17 731155M1 6 Cotter (1)
(A)
18 3638691M1 1 Head Gasket Repairs and replaces 747063M1
19 734308M1 2 Stud Up to Serial or Engine Number U727260K
734308M1 1 Stud From Serial or Engine Number U727261K
20 376506X1 2 Nut Up to Serial or Engine Number U727260K
1476263X1 1 Nut From Serial or Engine Number U727261K
21 742271M1 3 Stud
22 376506X1 3 Nut Up to Serial or Engine Number U727260K
1476263X1 3 Nut From Serial or Engine Number U727261K
23 1476087X1 4 Screw Up to Serial or Engine Number U727260K
1476264X1 5 Screw From Serial or Engine Number U727261K
24 1476086X1 9 Screw Up to Serial or Engine Number U727260K
1476265X1 9 Screw From Serial or Engine Number U727261K
25 743566M1 1 Plate (B)
747754M1 1 Plate (C)
26 731128M1 1 Joint
27 353518X1 6 Screw Unf (B)
5/16"-24 X 22
27 353517X1 6 Screw Unf (C)
5/16"-24 X 19
28 1650484M1 6 Washer
29 733227M1 1 Plate
30 731381M1 2 Stud
31 375797X1 2 Nut
32 1650486M1 2 Washer
33 746035M1 1 Plate (B)
Repairs and replaces 3638551M1
34 3638166M1 1 Plate (C)
35 748234M1 1 Spacer (D)
36 731323M1 2 Stud (E)
3637704M1 2 Stud (F)
Repairs and replaces 748235M1
36 3637702M1 2 Stud (G)
Repairs and replaces 748235M1
37 375797X1 2 Nut
38 1650486M1 2 Washer
39 746835M1 1 Body
40 1476192X1 1 Plug
41 731254M1 1 Joint
42 353518X1 2 Screw Unf 5/16"-24 X 22
43 1650484M1 2 Washer
44 375727X1 1 Bolt
45 1650486M1 1 Washer
46 1476324X1 1 Stud
47 353916X1 1 Nut Unf 5/16"-24
48 1650484M1 1 Washer
49 745154M1 1 Stud
50 375797X1 1 Nut
51 1650486M1 1 Washer
Ref 4 Page 4

17. MASSEY FERGUSON
MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701 819701
CYLINDER HEAD - AD3.152 ENGINE 4
Item Part Number Qty Description Comments
52 1446165M91 1 Thermostat
53 731000M1 1 Connector
54 1650482M1 1 Gasket
55 353541X1 2 Bolt Unf 3/8"-24X35/25
56 1650486M1 2 Washer
(A)
SERVICED IN PAIRS
(B)
FOR ENGINES BUILT TO BUILD LIST CE22488
(C)
FOR ENGINES BUILT TO BUILD LIST CE31166,CE31215 AN D CE31244
(D)
USED ONLY WITH 746035M1 AND 3638166M1
(E)
USED ONLY WITH 3638551M1
(F)
USED ONLY WITH 746035M1
(G)
USED ONLY WITH 3638166M1
Ref 4 Page 4

18. MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701
38
39
40
36
43
42 37
1
2
41
4 15
12
44 10
50 3349 1431
13 34
11 23
9 22
8 21
25
7
201946
46
47 5 18
17
16
32
27
28
35
26
3
30
24
48
6
29
Ref 5 Page 5

19. MASSEY FERGUSON
MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701 819701
ROCKER SHAFT - AD3.152 ENGINE 5
Item Part Number Qty Description Comments
AD3.152 ENGINE
1 3638374M91 1 Rocker Shaft Ass Repairs and replaces 3637531M91
Repairs and replaces 3638552M91
Repairs and replaces 3638553M91
2 3637532M91 1 Rocker Shaft (1)
3 1 Shaft (2)
Not serviced, order REF.2
4 731330M1 2 Plug (2)
5 375717X1 1 Ring (1)
6 731140M1 1 Bracket (1)
7 3638184M1 1 Lever (1)
Right Hand
Repairs and replaces 747691M1
8 731262M1 1 Spring (1)
9 3638184M1 1 Lever (1)
Right Hand
Repairs and replaces 747691M1
10 731261M1 1 Spacer (1)
11 731140M1 1 Bracket (1)
(A)
11 747074M1 1 Bracket (1)
(B)
12 1447719M1 1 Pin (1)
(B)
13 731261M1 1 Spacer (1)
14 3638185M1 1 Lever (1)
Left Hand
Repairs and replaces 747690M1
15 731263M1 1 Spring (1)
16 742191M91 1 Pipe (1)
17 3638184M1 1 Lever (1)
Right Hand
Repairs and replaces 747691M1
18 731261M1 1 Spacer (1)
19 731140M1 1 Bracket (1)
20 731261M1 1 Spacer (1)
21 3638185M1 1 Lever (1)
Left Hand
Repairs and replaces 747690M1
22 731262M1 1 Spring (1)
23 3638185M1 1 Lever (1)
Left Hand
Repairs and replaces 747690M1
24 731140M1 1 Bracket (1)
25 375717X1 1 Ring (1)
26 731150M1 6 Tappet
27 3638112M1 6 Screw
28 3638536M1 6 Nut
29 1476274X1 2 Stud
30 376536X1 2 Nut
31 375706X1 2 Washer
32 746622M1 2 Stud
33 376536X1 2 Nut
34 375706X1 2 Washer
35 731514M1 1 Union
36 740760M91 1 Cover
37 735057M1 1 Joint
38 375721X1 2 Nut
39 3638131M1 2 Washer Repairs and replaces 375745X1
40 3638122M1 2 Washer Repairs and replaces 375703X1
41 740497M1 1 Pipe
42 742216M1 1 Spring
43 3638598M1 1 Clip Repairs and replaces 375790X1
44 740752M1 1 Clip
45 740752M1 1 Clip
46 353668X1 1 Screw Unc 1/4"-20 X 22
47 344107X1 1 Washer
48 353441X1 1 Lock Washer
49 3638542M1 1 Screw (C)
Ref 5 Page 5

20. MASSEY FERGUSON
MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701 819701
ROCKER SHAFT - AD3.152 ENGINE 5
Item Part Number Qty Description Comments
50 1650484M1 1 Washer (C)
(A)
USED ONLY WITH 3638553M91
(B)
USED ONLY WITH 3638552M91,3637531M91,3638374M91
(C)
FOR ENGINES BUILT TO BUILD LIST CE31244
Ref 5 Page 5

21. MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701
4613
15 471
482 494
3
44
14
8 40
41
10
6
5
11 9
7
12
18
17
2016
19
33 2123
24
32
31
54
53
58
57 26
6059
29 28
30
27
2539385662 5561
52
51
35 34
50
45
43
42
22
37
36
Ref 6 Page 6

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23. MASSEY FERGUSON
MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701 819701
TIMING GEAR AND CAMSHAFT - AD3.152 ENGINE 6
Item Part Number Qty Description Comments
AD3.152 ENGINE
1 733507M1 1 Camshaft
2 731203M1 1 Gear Number of teeth/spines 50
3 375804X1 3 Bolt
4 1650484M1 3 Washer
5 731204M1 1 Hub
6 731368M1 1 Dowel
7 3638219M91 1 Gear (A)
Number of teeth/spines 90
7 731205M1 1 Gear (B)
Number of teeth/spines 90
8 3637942M1 1 Bush (7)
(A)
9 731206M1 1 Plate
10 375764X1 1 Bolt
11 731207M1 1 Washer
12 739477M1 1 Housing
13 734238M1 1 Joint
14 375732X1 12 Screw
15 1650484M1 12 Washer
16 353525X1 2 Bolt Unf 5/16"-24X45/22
17 1650484M1 2 Washer
18 731214M1 1 Cover
19 353522X1 2 Bolt Unf 5/16"-24X35/22
20 1650484M1 2 Washer
21 3637397M91 1 Cover
22 1 Cover (20)
Not serviced, order REF.20
23 746380M1 1 Spring (20)
24 1476244X1 1 Plunger (20)
25 1447689M1 1 Seal
26 734661M1 1 Joint
27 3638159M1 1 Plate (A)
28 731219M1 1 Joint (A)
29 3637719M1 6 Screw (A)
30 376055X1 6 Washer (A)
31 376694X1 2 Screw 5/16"-18X22/19
32 1650484M1 2 Washer
33 375700X1 1 Bolt (A)
353535X1 1 Bolt Unf (B)
34 353916X1 1 Nut Unf 5/16"-24
35 1650484M1 1 Washer
36 353667X1 8 Screw Unc 1/4"-20 X 19
37 353441X1 8 Lock Washer
38 3637721M1 3 Screw
39 1650484M1 3 Washer
40 739447M91 1 Filler
41 1 Filler (40)
Not serviced, order REF.40
42 734962M91 1 Cap (40)
43 1 Cap (42)
Not serviced, order REF.42
44 1881644M1 1 Joint (42)
45 739446M1 1 Joint
46 1476318X1 2 Screw
47 1650484M1 2 Washer
48 734172M1 1 Plate
49 742289M1 1 Joint
50 376044X1 2 Bolt
51 354123X1 2 Nut
52 1650486M1 2 Washer
53 735566M1 1 Cover (B)
54 731219M1 1 Joint (B)
55 353667X1 6 Screw Unc (B)
1/4"-20 X 19
56 376055X1 6 Washer (B)
57 1853144M1 1 Drive (B)
58 734892M1 1 Joint (B)
59 353667X1 1 Screw Unc (B)
Ref 6 Page 6

24. MASSEY FERGUSON
MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701 819701
TIMING GEAR AND CAMSHAFT - AD3.152 ENGINE 6
Item Part Number Qty Description Comments
1/4"-20 X 19
60 376055X1 1 Washer (B)
61 3638537M1 1 Screw (B)
62 376055X1 1 Washer (B)
(A)
FOR ENGINES BUILT TO BUILD LIST CE22488,CE31166 AN D CE31215
(B)
FOR ENGINES BUILT TO BUILD LIST CE31244
Ref 6 Page 6

25. MF 240 TRACTOR, |-> 522354 ->| A20286 (GB) - 819701
43
39
44
3545
36
3340
37 1741
38
42
32
16
34
27 2529
30 28
26
31
2215
23
1821
19
20
24
2
3
4
10
11
7
8
12
1
47
5 46
614
13
48
49
9
Ref 7 Page 7