The document provides instructions for removing and installing the front cover and front housing on a Caterpillar 3054 engine. It describes:
1. Removing the crankshaft pulley, water pump, and alternator before removing the front cover.
2. Removing bolts and nuts to take off the front cover and gasket.
3. Cleaning surfaces before installing a new gasket and front cover using a centering tool, and tightening bolts and nuts.
4. Removing additional components like the front gear group and camshaft gear before taking off the front housing.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...ujdfjjkskkmmde
The document provides instructions for removing and installing the front housing on a Caterpillar 3054 engine:
1. To remove the front housing, first remove the engine oil pan, front gear group, and camshaft gear. Then remove all bolts fastening the front housing to the cylinder block and oil pan.
2. Installation involves applying gasket sealant, installing a new gasket on the front housing, and bolting the housing to the cylinder block and oil pan using a specific tightening sequence.
3. Reinstall the camshaft gear and front gear group to complete the process.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujjdfjkksekmem
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054 diesel engine. The removal procedure involves removing components like the rocker shaft and pushrods. The camshaft is then carefully removed from the engine. For installation, the camshaft is lubricated and carefully installed back into the engine. Thrust washers and dowels must be aligned properly. Removed components are then reinstalled in the reverse order. Instructions are also provided for removing and installing camshaft bearings and the engine oil pan.
This document provides instructions for removing and installing various engine components on a 248 Skid Steer Loader with a 3034 engine, including:
- Removing and installing the inlet manifold by removing bolts and checking the gasket
- Removing and installing inlet and exhaust valves by compressing springs, removing keepers and springs, and reinstalling in reverse order
- Removing and installing inlet and exhaust valve springs by compressing springs with a tool, removing retainers and springs, and reinstalling in reverse order
Caterpillar cat 160 h es motor grader (prefix 6wm) service repair manual (6wm...fjsjjefkskekm
The document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and the crankshaft on a Caterpillar 3306 engine. It describes the necessary tools and multi-step processes, which include removing caps and bearings, checking clearances dry, installing with oil, and torquing to specifications. Safety notices are included to keep parts clean and avoid damage.
Caterpillar cat 436 c backhoe loader (prefix 1rr) service repair manual (1rr0...fusjejfskekfmsme
This document provides instructions for removing and installing a camshaft gear on a Caterpillar 3054 engine. It describes:
1) Rotating the crankshaft to align timing marks and removing the bolt and washer from the camshaft gear.
2) Using a puller tool to remove the camshaft gear and inspecting it for wear or damage.
3) Installing the camshaft gear, checking that the timing marks are aligned, and tightening the bolt.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 938 g wheel loader (prefix 9hs) service repair manual (9hs000...fusjefjkskem
The document provides instructions for removing and installing the cylinder head on a Caterpillar 3126 engine. It describes removing components like the fuel filter base, governor, and manifolds before removing the cylinder head bolts and gasket. For installation, it instructs to clean surfaces, install a new gasket, lubricate and tighten bolts in a specific sequence, and then reinstall the removed components. It also provides guidance on checking reusable parts and contains safety notices.
This document provides instructions for removing and installing camshaft bearings on a 3054 engine. It begins by listing the required tools and instructing the user to first remove the camshaft. It then describes using a camshaft bearing tool to press out the old bearings and press in the new ones. The user is advised to clean and lubricate all parts before installation. Finally, it notes to reinstall the camshaft and any other removed components once the bearings are replaced. The full document provides detailed step-by-step instructions and illustrations for completing this maintenance procedure.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...ujdfjjkskkmmde
The document provides instructions for removing and installing the front housing on a Caterpillar 3054 engine:
1. To remove the front housing, first remove the engine oil pan, front gear group, and camshaft gear. Then remove all bolts fastening the front housing to the cylinder block and oil pan.
2. Installation involves applying gasket sealant, installing a new gasket on the front housing, and bolting the housing to the cylinder block and oil pan using a specific tightening sequence.
3. Reinstall the camshaft gear and front gear group to complete the process.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujjdfjkksekmem
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054 diesel engine. The removal procedure involves removing components like the rocker shaft and pushrods. The camshaft is then carefully removed from the engine. For installation, the camshaft is lubricated and carefully installed back into the engine. Thrust washers and dowels must be aligned properly. Removed components are then reinstalled in the reverse order. Instructions are also provided for removing and installing camshaft bearings and the engine oil pan.
This document provides instructions for removing and installing various engine components on a 248 Skid Steer Loader with a 3034 engine, including:
- Removing and installing the inlet manifold by removing bolts and checking the gasket
- Removing and installing inlet and exhaust valves by compressing springs, removing keepers and springs, and reinstalling in reverse order
- Removing and installing inlet and exhaust valve springs by compressing springs with a tool, removing retainers and springs, and reinstalling in reverse order
Caterpillar cat 160 h es motor grader (prefix 6wm) service repair manual (6wm...fjsjjefkskekm
The document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and the crankshaft on a Caterpillar 3306 engine. It describes the necessary tools and multi-step processes, which include removing caps and bearings, checking clearances dry, installing with oil, and torquing to specifications. Safety notices are included to keep parts clean and avoid damage.
Caterpillar cat 436 c backhoe loader (prefix 1rr) service repair manual (1rr0...fusjejfskekfmsme
This document provides instructions for removing and installing a camshaft gear on a Caterpillar 3054 engine. It describes:
1) Rotating the crankshaft to align timing marks and removing the bolt and washer from the camshaft gear.
2) Using a puller tool to remove the camshaft gear and inspecting it for wear or damage.
3) Installing the camshaft gear, checking that the timing marks are aligned, and tightening the bolt.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 938 g wheel loader (prefix 9hs) service repair manual (9hs000...fusjefjkskem
The document provides instructions for removing and installing the cylinder head on a Caterpillar 3126 engine. It describes removing components like the fuel filter base, governor, and manifolds before removing the cylinder head bolts and gasket. For installation, it instructs to clean surfaces, install a new gasket, lubricate and tighten bolts in a specific sequence, and then reinstall the removed components. It also provides guidance on checking reusable parts and contains safety notices.
This document provides instructions for removing and installing camshaft bearings on a 3054 engine. It begins by listing the required tools and instructing the user to first remove the camshaft. It then describes using a camshaft bearing tool to press out the old bearings and press in the new ones. The user is advised to clean and lubricate all parts before installation. Finally, it notes to reinstall the camshaft and any other removed components once the bearings are replaced. The full document provides detailed step-by-step instructions and illustrations for completing this maintenance procedure.
Caterpillar cat 436 c backhoe loader (prefix 1rr) service repair manual (1rr0...ufjjdkfkksmme
This document provides instructions for installing and removing the crankshaft front seal on a Caterpillar 3054 engine. It outlines the necessary tools and steps to remove the existing seal using a drill bit and slide hammer puller. It then explains how to clean and lubricate the housing and new seal before pressing the new seal into place using a front seal installer tool. The instructions are intended for use on a 436C backhoe loader with a 3054 engine.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat 936 f wheel loader (prefix 9mk) service repair manual (9mk000...fujskekfmsme
This document provides instructions for disassembling and assembling axle shaft assemblies for a 936F wheel loader. It describes removing the front and rear axle housing groups, and then removing individual components of the axle shaft assemblies including the axle shaft, planetary carrier assembly, retaining rings, seals, and bearings. Detailed steps are provided for disassembling the planetary carrier assembly. The document also includes instructions for assembling the components, including pressing in the ring gear and installing seals, bearings, and the adjusting nut. Tolerances and specifications are provided for installing components and adjusting the bearing nut torque.
Caterpillar cat 330 b excavator (prefix 5ls) service repair manual (5ls00001 ...hfjsekekmmd
The document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and the crankshaft on a Caterpillar 330B excavator engine. The procedures include using tools to check bearing clearances, installing bearings dry and oiled, tightening bolts in sequences, and verifying end play. The crankshaft removal requires aligning timing marks, removing connecting rod caps and main bearing caps, lifting the crankshaft straight up, and using a puller tool to remove the crankshaft gear.
The document provides instructions for removing, disassembling, assembling, and installing pistons and connecting rods in an excavator engine. Key steps include:
1. Removing the cylinder head, oil pump, and piston cooling jets before removing pistons and connecting rods.
2. Using ridge reamers and ring expanders to remove piston rings and pins, keeping components clean to prevent wear.
3. Reaming bushings, installing bearings and rings, and lubricating components with oil during assembly.
4. Aligning ring gaps, using compressors to insert pistons, and torquing bolts during installation back into the engine.
Caterpillar cat 320 d lrr excavator (prefix gkl) service repair manual (gkl00...fjkskedmme
The document provides instructions for checking bearing clearances on excavator engines. It describes the required plastic gauge tools and notes that Cat does not recommend checking actual clearances due to the risk of damage or inaccurate results. It provides guidelines for using the plastic gauges including ensuring clean, dry surfaces and proper seating of bearing tabs. Technicians are instructed to insert a gauge between the crown of the bearing and cap to check clearance.
Caterpillar cat m322 d wheeled excavator (prefix w2s) service repair manual (...udfjjdjkksmmd
This document provides instructions for removing and installing the idler gear in the front gear group of a C6.6 diesel engine.
The key steps are:
1. Lock the camshaft and crankshaft in position using timing pins to maintain fuel injection pump timing.
2. Loosen the rocker arm nuts and adjusters to fully close the valves.
3. Remove the idler gear nuts and withdraw the gear from the front housing. Take care to maintain alignment marks on gears.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...fjskefksemer
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
3. Removing three bolts to detach the oil pump from the No. 1 main bearing cap.
4. Cleaning and installing the oil pump by reversing the removal steps. Tightening bolts and rings to the specified torques.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...fujsefkksemm
This document provides instructions for removing and disassembling the engine oil pump and water pump on a Caterpillar 3054 engine. It includes the following steps:
1. To remove the engine oil pump, remove the oil pan, front housing, strainer, suction pipe, and oil relief valve. Then remove three bolts to take off the pump.
2. To disassemble the water pump, drain the coolant, remove eight bolts and two nuts to take off the pump. Then remove six bolts on the cover, an O-ring seal, gear using a special tool, and seal using a lever.
3. The document provides detailed illustrations and torque specifications for reinstalling
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...ujdfjjkskkmmde
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and main bearing cap to access the oil pump.
2. Removing the retaining ring, idler gear, and three bolts to lift the pump off the bearing cap.
3. Cleaning and inspecting parts before installation. The instructions describe reinstalling these parts in reverse order and specify torque values for the fasteners.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...ujfdjjkjskkemm
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
3. Removing three bolts to detach the oil pump from the No. 1 main bearing cap.
4. Cleaning parts and applying Loctite to reinstall components in reverse order.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...fjjsefkksemme
This document provides instructions for removing and disassembling the engine oil pump and water pump on a Caterpillar 3054 engine.
The engine oil pump removal instructions include removing the oil pan, front housing, strainer, suction pipe, and relief valve. The oil pump is then removed from the number 1 main bearing cap.
The water pump removal instructions include draining coolant, removing bolts and nuts securing the pump, and tapping the pump with a hammer to loosen and remove it from the front housing.
Caterpillar cat 436 c backhoe loader (prefix 2br) service repair manual (2br0...fusjejfskekfmsme
The document provides instructions for installing and removing a crankshaft rear seal and flywheel housing on a Caterpillar 3054 engine. It describes using specific tools to properly install the rear seal and housing. The procedure involves cleaning parts, lubricating the seal, aligning the housing, and tightening bolts to the specified torque. Instructions are provided for both engines with a 14 bolt housing and a 10 bolt housing.
Caterpillar cat 436 c backhoe loader (prefix 2br) service repair manual (2br0...fsejfjskefsmem
The document provides instructions for installing and removing a crankshaft rear seal and flywheel housing on a Caterpillar 3054 engine. It describes using specific tools to properly install the rear seal and housing. The procedure involves cleaning parts, lubricating the seal, aligning the housing, and tightening bolts to the specified torque. Instructions are provided for both engines with a 14 bolt housing and a 10 bolt housing.
Caterpillar cat 436 c backhoe loader (prefix 2br) service repair manual (2br0...fjksekkmsemm
The document provides instructions for installing and removing a crankshaft rear seal and flywheel housing on a Caterpillar 3054 engine. It describes using specific tools to properly install the rear seal and housing. The procedure involves cleaning parts, lubricating the seal, aligning the housing, and tightening bolts to the specified torque. Instructions are provided for both engines with a 14 bolt housing and a 10 bolt housing.
Caterpillar cat 436 c backhoe loader (prefix 2br) service repair manual (2br0...fujjsekskemme
This document provides instructions for installing and removing the crankshaft front seal on a 3054 engine. It describes using a drill bit and slide hammer puller to remove the old seal and a front seal installer tool to press the new seal into place. Proper cleaning and lubrication of parts is emphasized to prevent damage and wear.
Caterpillar cat 436 c backhoe loader (prefix 1rr) service repair manual (1rr0...fjjksekksemm
This document provides instructions for installing and removing the crankshaft rear seal and flywheel housing on a Caterpillar 3054 engine. It describes cleaning and lubricating parts, using installation tools to correctly position components, and tightening bolts to the specified torques. Proper installation is important to prevent contamination and ensure long component life. Safety precautions are provided to contain fluids during maintenance.
Caterpillar cat 436 c backhoe loader (prefix 1rr) service repair manual (1rr0...fujsjefksekmfm
This document provides instructions for installing and removing the crankshaft rear seal and flywheel housing on a Caterpillar 3054 engine. It describes cleaning and lubricating parts, using installation tools to correctly position the rear seal and housing, and tightening bolts to the specified torques. Instructions are also given for removing and installing the crankshaft pulley using thrust blocks and locking compound on the bolts.
Caterpillar cat 436 c backhoe loader (prefix 1rr) service repair manual (1rr0...ujdjfjjkskkmme
This document provides instructions for installing and removing the crankshaft front seal on a Caterpillar 3054 engine. It outlines the necessary tools and steps to remove the existing seal using a drill bit and slide hammer puller. It then details how to prepare and install a new seal using a front seal installer tool, ensuring the seal is properly seated. The instructions are part of a service manual for maintenance and repair of a Caterpillar 436C backhoe loader.
Caterpillar cat 426 c backhoe loader (prefix 1yr) service repair manual (1yr0...fjjskekksemmrt
1. The document provides instructions for removing and installing the valve mechanism cover on a Caterpillar 3054 engine.
2. The removal procedure involves removing attaching bolts and removing the cover and gasket.
3. The installation procedure specifies applying a gasket sealant, installing a new gasket and cover, and tightening the attaching bolts to the specified torque.
Caterpillar cat 390 f l excavator (prefix hng) service repair manual (hng0000...fjskefksemer
This document provides instructions for removing and installing the front gear group on a C18 engine. The removal procedure involves taking off 14 parts including plates, gears, and seals. The installation procedure describes cleaning components and applying thread lock before reinstalling the 20 parts in reverse order while adjusting backlash as specified. Proper timing of the gears is critical to avoid engine damage.
Caterpillar cat 436 c backhoe loader (prefix 1rr) service repair manual (1rr0...ufjjdkfkksmme
This document provides instructions for installing and removing the crankshaft front seal on a Caterpillar 3054 engine. It outlines the necessary tools and steps to remove the existing seal using a drill bit and slide hammer puller. It then explains how to clean and lubricate the housing and new seal before pressing the new seal into place using a front seal installer tool. The instructions are intended for use on a 436C backhoe loader with a 3054 engine.
Caterpillar cat 320 d lrr excavator (prefix fxk) service repair manual (fxk00...fjkskedmme
This document provides instructions for removing and installing the crankshaft and crankshaft gear on Caterpillar 3064 and 3066 engines. It outlines the required tools and step-by-step procedures for removing components like the main bearings, connecting rod caps, and crankshaft. Instructions are provided for checking clearances and installing each part in reverse order. Proper cleaning and lubrication of parts is emphasized to prevent premature wear.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
Caterpillar cat 936 f wheel loader (prefix 9mk) service repair manual (9mk000...fujskekfmsme
This document provides instructions for disassembling and assembling axle shaft assemblies for a 936F wheel loader. It describes removing the front and rear axle housing groups, and then removing individual components of the axle shaft assemblies including the axle shaft, planetary carrier assembly, retaining rings, seals, and bearings. Detailed steps are provided for disassembling the planetary carrier assembly. The document also includes instructions for assembling the components, including pressing in the ring gear and installing seals, bearings, and the adjusting nut. Tolerances and specifications are provided for installing components and adjusting the bearing nut torque.
Caterpillar cat 330 b excavator (prefix 5ls) service repair manual (5ls00001 ...hfjsekekmmd
The document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and the crankshaft on a Caterpillar 330B excavator engine. The procedures include using tools to check bearing clearances, installing bearings dry and oiled, tightening bolts in sequences, and verifying end play. The crankshaft removal requires aligning timing marks, removing connecting rod caps and main bearing caps, lifting the crankshaft straight up, and using a puller tool to remove the crankshaft gear.
The document provides instructions for removing, disassembling, assembling, and installing pistons and connecting rods in an excavator engine. Key steps include:
1. Removing the cylinder head, oil pump, and piston cooling jets before removing pistons and connecting rods.
2. Using ridge reamers and ring expanders to remove piston rings and pins, keeping components clean to prevent wear.
3. Reaming bushings, installing bearings and rings, and lubricating components with oil during assembly.
4. Aligning ring gaps, using compressors to insert pistons, and torquing bolts during installation back into the engine.
Caterpillar cat 320 d lrr excavator (prefix gkl) service repair manual (gkl00...fjkskedmme
The document provides instructions for checking bearing clearances on excavator engines. It describes the required plastic gauge tools and notes that Cat does not recommend checking actual clearances due to the risk of damage or inaccurate results. It provides guidelines for using the plastic gauges including ensuring clean, dry surfaces and proper seating of bearing tabs. Technicians are instructed to insert a gauge between the crown of the bearing and cap to check clearance.
Caterpillar cat m322 d wheeled excavator (prefix w2s) service repair manual (...udfjjdjkksmmd
This document provides instructions for removing and installing the idler gear in the front gear group of a C6.6 diesel engine.
The key steps are:
1. Lock the camshaft and crankshaft in position using timing pins to maintain fuel injection pump timing.
2. Loosen the rocker arm nuts and adjusters to fully close the valves.
3. Remove the idler gear nuts and withdraw the gear from the front housing. Take care to maintain alignment marks on gears.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...fjskefksemer
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
3. Removing three bolts to detach the oil pump from the No. 1 main bearing cap.
4. Cleaning and installing the oil pump by reversing the removal steps. Tightening bolts and rings to the specified torques.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...fujsefkksemm
This document provides instructions for removing and disassembling the engine oil pump and water pump on a Caterpillar 3054 engine. It includes the following steps:
1. To remove the engine oil pump, remove the oil pan, front housing, strainer, suction pipe, and oil relief valve. Then remove three bolts to take off the pump.
2. To disassemble the water pump, drain the coolant, remove eight bolts and two nuts to take off the pump. Then remove six bolts on the cover, an O-ring seal, gear using a special tool, and seal using a lever.
3. The document provides detailed illustrations and torque specifications for reinstalling
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...ujdfjjkskkmmde
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and main bearing cap to access the oil pump.
2. Removing the retaining ring, idler gear, and three bolts to lift the pump off the bearing cap.
3. Cleaning and inspecting parts before installation. The instructions describe reinstalling these parts in reverse order and specify torque values for the fasteners.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...ujfdjjkjskkemm
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
3. Removing three bolts to detach the oil pump from the No. 1 main bearing cap.
4. Cleaning parts and applying Loctite to reinstall components in reverse order.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...fjjsefkksemme
This document provides instructions for removing and disassembling the engine oil pump and water pump on a Caterpillar 3054 engine.
The engine oil pump removal instructions include removing the oil pan, front housing, strainer, suction pipe, and relief valve. The oil pump is then removed from the number 1 main bearing cap.
The water pump removal instructions include draining coolant, removing bolts and nuts securing the pump, and tapping the pump with a hammer to loosen and remove it from the front housing.
Caterpillar cat 436 c backhoe loader (prefix 2br) service repair manual (2br0...fusjejfskekfmsme
The document provides instructions for installing and removing a crankshaft rear seal and flywheel housing on a Caterpillar 3054 engine. It describes using specific tools to properly install the rear seal and housing. The procedure involves cleaning parts, lubricating the seal, aligning the housing, and tightening bolts to the specified torque. Instructions are provided for both engines with a 14 bolt housing and a 10 bolt housing.
Caterpillar cat 436 c backhoe loader (prefix 2br) service repair manual (2br0...fsejfjskefsmem
The document provides instructions for installing and removing a crankshaft rear seal and flywheel housing on a Caterpillar 3054 engine. It describes using specific tools to properly install the rear seal and housing. The procedure involves cleaning parts, lubricating the seal, aligning the housing, and tightening bolts to the specified torque. Instructions are provided for both engines with a 14 bolt housing and a 10 bolt housing.
Caterpillar cat 436 c backhoe loader (prefix 2br) service repair manual (2br0...fjksekkmsemm
The document provides instructions for installing and removing a crankshaft rear seal and flywheel housing on a Caterpillar 3054 engine. It describes using specific tools to properly install the rear seal and housing. The procedure involves cleaning parts, lubricating the seal, aligning the housing, and tightening bolts to the specified torque. Instructions are provided for both engines with a 14 bolt housing and a 10 bolt housing.
Caterpillar cat 436 c backhoe loader (prefix 2br) service repair manual (2br0...fujjsekskemme
This document provides instructions for installing and removing the crankshaft front seal on a 3054 engine. It describes using a drill bit and slide hammer puller to remove the old seal and a front seal installer tool to press the new seal into place. Proper cleaning and lubrication of parts is emphasized to prevent damage and wear.
Caterpillar cat 436 c backhoe loader (prefix 1rr) service repair manual (1rr0...fjjksekksemm
This document provides instructions for installing and removing the crankshaft rear seal and flywheel housing on a Caterpillar 3054 engine. It describes cleaning and lubricating parts, using installation tools to correctly position components, and tightening bolts to the specified torques. Proper installation is important to prevent contamination and ensure long component life. Safety precautions are provided to contain fluids during maintenance.
Caterpillar cat 436 c backhoe loader (prefix 1rr) service repair manual (1rr0...fujsjefksekmfm
This document provides instructions for installing and removing the crankshaft rear seal and flywheel housing on a Caterpillar 3054 engine. It describes cleaning and lubricating parts, using installation tools to correctly position the rear seal and housing, and tightening bolts to the specified torques. Instructions are also given for removing and installing the crankshaft pulley using thrust blocks and locking compound on the bolts.
Caterpillar cat 436 c backhoe loader (prefix 1rr) service repair manual (1rr0...ujdjfjjkskkmme
This document provides instructions for installing and removing the crankshaft front seal on a Caterpillar 3054 engine. It outlines the necessary tools and steps to remove the existing seal using a drill bit and slide hammer puller. It then details how to prepare and install a new seal using a front seal installer tool, ensuring the seal is properly seated. The instructions are part of a service manual for maintenance and repair of a Caterpillar 436C backhoe loader.
Caterpillar cat 426 c backhoe loader (prefix 1yr) service repair manual (1yr0...fjjskekksemmrt
1. The document provides instructions for removing and installing the valve mechanism cover on a Caterpillar 3054 engine.
2. The removal procedure involves removing attaching bolts and removing the cover and gasket.
3. The installation procedure specifies applying a gasket sealant, installing a new gasket and cover, and tightening the attaching bolts to the specified torque.
Similar to Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr01150 01155) (13)
Caterpillar cat 390 f l excavator (prefix hng) service repair manual (hng0000...fjskefksemer
This document provides instructions for removing and installing the front gear group on a C18 engine. The removal procedure involves taking off 14 parts including plates, gears, and seals. The installation procedure describes cleaning components and applying thread lock before reinstalling the 20 parts in reverse order while adjusting backlash as specified. Proper timing of the gears is critical to avoid engine damage.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjskefksemer
The document provides instructions for disassembling and assembling the travel motor on a 390F excavator. It describes 40 steps to disassemble the travel motor by removing components like the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 17 steps for reassembling the travel motor by reversing the disassembly process and ensuring proper installation of alignment marks and seals. Precision cleaning and installation of parts is emphasized.
Caterpillar cat 374 f l excavator (prefix mfl) service repair manual (mfl0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. It lists the required tools and presents a step-by-step process to remove and install components such as the ring gear, carrier assemblies, gears, shafts, seals, bearings and housings. The procedure involves using lifting devices, pins, bolts and other fasteners to separate parts and reassemble the final drive. Weights of removed parts are provided to aid in lifting.
Caterpillar cat 374 f l excavator (prefix dnm) service repair manual (dnm0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive on a 374F L Excavator. It lists the required tools and presents a step-by-step process to remove and install various components of the final drive such as the ring gear, carrier assemblies, sun gears, and housing components. Precautions are given to clean parts thoroughly, apply thread locking compounds, and verify that puller studs meet the capacity of any hydraulic cylinders used during the process.
Caterpillar cat 374 f l excavator (prefix at2) service repair manual (at20000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. It lists 37 steps for disassembly, which include removing the final drive cover, carrier assemblies, gears, shafts, seals and housings. It then lists 17 steps for assembly, which include cleaning parts, applying anti-seize compound, installing bearings, seals and housings, and attaching the main housing to the motor housing. Tools required include lifting devices, puller studs, torque wrenches and seal installers. Safety precautions are provided for using hydraulic cylinders and puller studs during assembly.
Caterpillar cat 374 f l excavator (prefix ap4) service repair manual (ap40000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. The disassembly process involves removing over 30 individual parts from the final drive housing. The assembly process specifies cleaning and lubricating parts, setting the bearing preload using shims, and installing components in reverse order of disassembly. Precautions are provided regarding tool selection and lubrication of seals during assembly.
Caterpillar cat 374 d l excavator (prefix pja) service repair manual (pja0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374D L Excavator. It describes 34 steps to disassemble the final drive by removing components like the ring gear, carrier assemblies, gears, shafts and seals. It then describes 8 steps for assembling the final drive, which involves cleaning parts, applying threadlocker, installing bearings and housings, and determining the correct shim number based on measuring gear dimensions. The document contains diagrams to illustrate each step in the procedures.
Caterpillar cat 374 d l excavator (prefix pax) service repair manual (pax0000...fjskefksemer
This document provides instructions for disassembling and assembling components of a 374D L excavator travel motor and final drive system. The multi-step process includes removing 17 bolts and other hardware to disassemble the final drive cover and housing, exposing internal parts like pistons, seals, and gears. Proper tooling and safety precautions are emphasized to correctly handle springs, weights up to 817kg, and contained hydraulic fluids during disassembly and reassembly.
Caterpillar cat 365 c l hydraulic excavator (prefix par) service repair manua...fjskefksemer
This document provides instructions for disassembling and assembling the travel motor of a 365C excavator. The disassembly process involves 29 steps to remove components like springs, plates, pistons, seals, and bearings. The assembly process describes 31 steps and requires tools to reinstall these components in the reverse order and adjust shims to ensure proper clearance is achieved. Precautions are provided to wear protective equipment when working with spring loaded components.
Caterpillar cat 365 c l excavator (prefix mcy) service repair manual (mcy0000...fjskefksemer
1) The document provides assembly instructions for a 365C L excavator final drive. It describes 36 steps to assemble components like bearings, gears, seals, housings and covers.
2) Precise measurements and torque specifications are listed to ensure proper bearing preload and component attachment.
3) Special tools are required to lift heavy parts, apply sealant and torque fasteners correctly during reassembly.
Caterpillar cat 349 e l vg excavator (prefix kcn) service repair manual (kcn0...fjskefksemer
This document provides assembly instructions for the final drive of a 349E L-VG excavator. It includes specifications for parts, required tools, and a step-by-step procedure. The procedure involves installing bearings, seals, gears, shafts, washers, and bolts in the proper order and orientation. Precise measurements and torque specifications are provided to ensure correct assembly.
Caterpillar cat 385 c l excavator (prefix t2e) service repair manual (t2e0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists 33 steps for disassembly, removing components like the housing cover, carrier assemblies, planetary gears, and seals. It notes that cleanliness is important to prevent damage. The assembly section lists one step to reassemble the final drive on the repair stand and cribbing, referring to other sections for installing components like seals. Proper cleaning and inspection of parts is emphasized along with using new replacement parts if any are worn or damaged.
Caterpillar cat 374 f l excavator (prefix nfj) service repair manual (nfj0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 374F L Excavator. It lists the required tools and presents 37 steps to disassemble the various components of the final drive, including removing the ring gear, carrier assemblies, sun gears, and housing components. The assembly section lists 2 steps, including cleaning all parts and reassembling the final drive while applying anti-seize compound to bearing surfaces. Safety notes warn about ensuring puller studs meet hydraulic cylinder capacity when used.
Caterpillar cat 349 e l vg excavator (prefix dge) service repair manual (dge0...fjskefksemer
This document provides instructions for disassembling and assembling the final drive on a 349E L-VG excavator. It describes 33 steps to disassemble the final drive components including removing bolts, gears, shafts, and housings. It also lists 13 specifications for reassembly and describes 17 steps to reassemble the final drive, applying sealant and torqueing bolts to specification. The document includes illustrations to clarify each step of the process.
Caterpillar cat 385 c l excavator (prefix eda) service repair manual (eda0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. Photos illustrate each step. Cleanliness is emphasized to prevent damage to precision parts. The assembly section states to reassemble in reverse order and check seals for wear before installation.
Caterpillar cat 385 c l excavator (prefix sbe) service repair manual (sbe0000...fjskefksemer
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and gives step-by-step details for removing components such as housing covers, gears, shafts, and seals. Cleanliness is emphasized throughout. The 34 steps describe taking the final drive apart piece by piece and include notes about weights of components and using lifting devices for heavy parts. Reassembly instructions are provided in the last step.
Caterpillar cat 390 f l excavator (prefix feh) service repair manual (feh0000...fjskefksemer
This document provides instructions for disassembling and assembling the travel motor on a 390F excavator model. It involves 40 steps to disassemble the various components of the travel motor including removing seals, springs, plates, pistons, and bearings. The assembly section outlines 31 steps to reinstall these components in reverse order while ensuring proper cleaning and alignment of parts. Precision tools are required and safety precautions mentioned to avoid injury from spring forces.
Caterpillar cat 345 c l hydraulic excavator (prefix tdg) service repair manua...fjskefksemer
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps to disassemble the travel motor by removing components like the head, plates, seals, pins, and housing pieces. It notes to mark parts locations and orientations. Reassembly follows the reverse order, and notes to clean parts and avoid damaging mating surfaces.
Caterpillar cat 345 c l hydraulic excavator (prefix lys) service repair manua...fjskefksemer
This document provides disassembly and assembly instructions for the final drive of a 345C L excavator. The final drive disassembly procedure involves 30 steps to remove components like the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure is not included in full but references using the required tools listed and applying thread lock, gasket sealant, and anti-seize compounds to correctly reassemble components.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438C BACKHOE LOADER 1JR
Configuration: 438C Backhoe Loader Center Pivot, Single Tilt 1JR01150-01155 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i02108315
Front Cover - Remove
SMCS - 1166-011
Removal Procedure
Start By:
A. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
B. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
C. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
Illustration 1 g00640000
1. Remove bolts (1) and nuts (3) from the front cover.
2. Remove front cover (2) and the gasket from the cylinder block.
Thu Oct 17 10:07:37 UTC+0800 2019
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3. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438C BACKHOE LOADER 1JR
Configuration: 438C Backhoe Loader Center Pivot, Single Tilt 1JR01150-01155 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01694904
Front Cover - Install
SMCS - 1166-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6210 Front Seal Installer 1
B 4C-5501 Front Cover Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean all surfaces of the front housing and clean the front cover thoroughly.
2. If necessary, use Tool (A) to install the crankshaft front oil seal. Refer to Disassembly and
Assembly, "Crankshaft Front Seal - Install".
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4. Illustration 1 g00640000
Illustration 2 g00546873
3. Install a new gasket and front cover (2) .
4. Install two bolts (1) in order to hold the gasket and the cover in place.
5. Use Tool (B) and the bolts for the crankshaft pulley in order to center the front cover.
NOTICE
The location of the front cover is critical. If the front cover is not
centered, the backlash between the fuel injection pump gear and the
water pump gear could be affected. This could result in damage to the
fuel injection pump.
6. Install the remaining bolts (1) and the two nuts (3). Tighten the nuts and the bolts to a torque
of 22 N�m (16 lb ft).
End By:
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5. a. Install the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
b. Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
c. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438C BACKHOE LOADER 1JR
Configuration: 438C Backhoe Loader Center Pivot, Single Tilt 1JR01150-01155 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i02253357
Gear Group (Front) - Remove
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-2264 Puller Group 1
B 173-9774 Wrench Bit 1
Start By:
A. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. Illustration 1 g00556563
Note: It may be necessary to pin the fuel pump in order to maintain the correct timing.
Refer to Disassembly and Assembly, "Fuel Injection Pump - Remove"for the correct
procedure.
1. Align the timing marks on the crankshaft gear, the camshaft gear, and the idler gear, as
shown.
2. Remove bolts (1) from idler gear (2) .
3. Remove idler gear (2) and retainer plate (3) .
Illustration 2 g00556757
4. Remove bushing (4) from idler gear (2) , if necessary.
5. Remove the bushing with a suitable puller. If the bushing cannot be removed with a puller,
grind the face off of one bushing. The remainder of the bushing can then be removed with a
press.
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8. Illustration 3 g00556758
6. Remove idler gear hub (5) from the cylinder block.
7. Remove nut (6) and the spring washer from fuel injection pump gear (8) .
8. Remove bolts (7) from fuel injection pump gear (8) .
Note: Some fuel injection pump gears may have a tamper proof torx screw in place of one
of the four bolts. Use Tooling (B) to remove the tamper proof torx screw, if necessary.
9. Use Tooling (A) to remove fuel injection pump gear (8) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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9. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438C BACKHOE LOADER 1JR
Configuration: 438C Backhoe Loader Center Pivot, Single Tilt 1JR01150-01155 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01744102
Gear Group (Front) - Install
SMCS - 1206-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00556758
1. Install fuel injection pump gear (8) on the engine.
2. Install bolts (7) on fuel injection pump gear (8).
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10. 3. Install nut (6) and the spring washer on fuel injection pump gear (8). Tighten the nut to a
torque of 80 N�m (59 lb ft).
4. Install idler gear hub (5) on the engine.
Illustration 2 g00556757
5. Use a suitable press to install new bushings (4) into idler gear (2).
6. Machine the bores for clearance on idler gear hub (5). The bore should have a clearance of
0.04 to 0.010 mm (0.0016 to 0.0039 inch) on idler gear hub (5). The bore can have a
diameter of 57.14 to 57.18 mm (2.250 to 2.251 inch).
7. Machine the front faces of the bushings for the end play of idler gear (2). The gear and the
bushings can have a thickness of 30.14 to 30.16 mm (1.186 to 1.187 inch).
Illustration 3 g00556563
8. Install idler gear (2) and retainer plate (3) on the engine.
Note: Ensure that the timing marks on the camshaft gear, the crankshaft gear, and the idler
gear are aligned.
9. Install bolts (1) on idler gear (2). Tighten the bolts to a torque of 44 N�m (32 lb ft).
10. Check the end play of idler gear (2). Idler gear (2) should have end play of 0.10 to 0.20 mm
(0.004 to 0.008 inch).
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11. 11. Check the backlash between the camshaft gear and idler gear (2). The gears must have a
minimum backlash of 0.08 mm (0.003 inch).
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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12. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438C BACKHOE LOADER 1JR
Configuration: 438C Backhoe Loader Center Pivot, Single Tilt 1JR01150-01155 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01744128
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Start By:
a. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
b. Remove the front gear group. Refer to Disassembly and Assembly, "Gear Group (Front) -
Remove".
c. Remove the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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13. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00549819
1. Remove all bolts (1) that fasten the front housing (2) to the cylinder block.
Illustration 2 g00549821
2. Remove bolts (3) that hold the oil pan to the bottom of front housing (2).
3. Remove front housing (2) and the gasket.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Oct 17 10:11:20 UTC+0800 2019
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14. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438C BACKHOE LOADER 1JR
Configuration: 438C Backhoe Loader Center Pivot, Single Tilt 1JR01150-01155 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i06815567
Housing (Front) - Install
SMCS - 1151-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite Gasket Sealant No. 2 -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Replace the gasket.
2. Apply Tooling (A) to the bottom portion of the gasket.
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15. Illustration 1 g00549821
3. If necessary, install the studs (not shown) to the back of the front housing (2) that holds the
fuel injection pump in position. Tighten the studs to a torque of 11 N�m (97 lb in). Install
the gasket and front housing (2). Cut the gasket to the correct length, if necessary.
4. Install bolts (3) that hold the engine oil pan to the bottom of the front housing. Tighten the
bolts to a torque of 22 N�m (16 lb ft).
Illustration 2 g00549819
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16. Illustration 3 g03549798
5. Install all bolts (1) that fasten the front housing (2) to the cylinder block and to the oil pan.
Tighten bolts (1) to a torque of 22 N�m (16 lb ft) using the sequence in Illustration 3.
Note: Ensure that the bottom of the front housing is aligned with the bottom of the cylinder
block.
End By:
a. Install the camshaft gear.
b. Install the front gear group.
c. Install the engine oil pan.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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17. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438C BACKHOE LOADER 1JR
Configuration: 438C Backhoe Loader Center Pivot, Single Tilt 1JR01150-01155 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01054405
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: The engines are equipped with either an aluminum valve cover or with a composite valve
cover. The aluminum valve cover has a seal that fits between the valve cover and the inlet
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18. manifold. The composite valve cover has a seal that is permanently fixed to the side of the valve
cover.
Illustration 1 g00547002
Typical example
Illustration 2 g00547003
Aluminum valve cover
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19. Illustration 3 g00547004
Composite valve cover
1. Loosen hose clamp (1) .
2. Disconnect breather hose (2) .
3. Remove three nuts (3), steel washers (6), and sealing washers (8) .
Note: When you remove nuts (3), ensure that the nuts on the rocker arm bracket are not
loosened.
Note: Current production engines have an additional shim washer (7) .
4. Remove valve cover (4), gasket (10), and seal (5) .
5. Remove seal (9) for the oil filler cap.
Installation Procedure
Note: The engines are equipped with either an aluminum valve cover or with a composite valve
cover. The aluminum valve cover has a seal that fits between the valve cover and the inlet
manifold. The composite valve cover has a seal that is permanently fixed to the side of the valve
cover.
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20. Illustration 4 g00547002
Typical example
Illustration 5 g00547003
Aluminum valve cover
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21. Illustration 6 g00547004
Composite valve cover
1. Inspect the condition of the gaskets and the seals. Replace the gaskets and the seals, if
necessary.
2. Install seal (9) for the oil filler cap, if necessary.
3. Apply 8T-9022 Silicone Gasket to gasket (10) .
Note: Ensure that the flat face of the gasket is toward the valve cover.
4. Install gasket (10), seal (5), and valve cover (4) .
5. Lubricate three nuts (3) with clean engine oil.
6. Install three nuts (3), steel washers (6), and sealing washers (8) .
Note: When you install three nuts (3) without shim washers (7), tighten the nuts to a torque
of 20 N�m (15 lb ft). Do not overtighten the nuts.
Note: When you install three nuts (3) with shim washers (7), tighten the nuts to a torque of
30 N�m (22 lb ft). Do not overtighten the nuts.
7. Connect breather hose (2) .
8. Tighten hose clamp (1) .
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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22. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438C BACKHOE LOADER 1JR
Configuration: 438C Backhoe Loader Center Pivot, Single Tilt 1JR01150-01155 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01761173
Rocker Shaft and Pushrod - Remove
SMCS - 1102-011; 1208-011
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00635152
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Typical example
Note: It is not necessary to remove the oil supply tube in order to remove the rocker shaft
assembly and the pushrods.
1. Remove nuts (1) and bolt (2) from the rocker shaft assembly. Begin with the end brackets
and move toward the center.
2. Remove rocker shaft assembly (3).
3. Remove the oil seal from the oil supply passage in the cylinder head.
Illustration 2 g00635153
Typical example
4. Remove pushrods (4). Place an identification mark on the pushrods for installation.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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25. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438C BACKHOE LOADER 1JR
Configuration: 438C Backhoe Loader Center Pivot, Single Tilt 1JR01150-01155 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01667090
Rocker Shaft - Disassemble
SMCS - 1102-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
Start By:
A. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove".
Illustration 1 g00550061
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26. 1. Use a screwdriver or a similar tool to remove retaining ring (1) from both ends of the rocker
shaft assembly.
Illustration 2 g00550062
(1) Retaining ring
(2) Washer on the end of the rocker shaft
(3) Rocker arm assembly
(4) Rocker shaft bracket
(5) Spring on the rocker shaft
(6) Washer
(7) Rocker shaft
(8) Bolt
(9) Oil supply connection
(10) Rocker arm bushing
2. Remove the rocker arms and the rocker shaft brackets from the rocker shaft assembly.
Note: Place an identification mark on each of the components for the proper order for
installation.
3. Check the clearance between rocker arm assembly (3) and rocker shaft (7). Replace rocker
arm bushing (10) if the clearance is larger than 0.13 mm (0.005 inch). Use Tool (A) and a
suitable press in order to remove rocker arm bushing (10) from rocker arm assembly (3), if
necessary.
4. Remove rocker shaft bracket (4) from rocker shaft (7) .
5. Remove springs (5), washer (6), bolt (8) and oil supply connection (9) from rocker shaft
(7) .
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27. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438C BACKHOE LOADER 1JR
Configuration: 438C Backhoe Loader Center Pivot, Single Tilt 1JR01150-01155 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01667093
Rocker Shaft - Assemble
SMCS - 1102-016
Assembly Procedure
1. Lubricate all of the components with clean engine oil.
Illustration 1 g00550062
(1) Retaining ring
(2) Washer on the end of the rocker shaft
(3) Rocker arm assembly
(4) Rocker shaft bracket
(5) Spring on the rocker shaft
(6) Washer
(7) Rocker shaft
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