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Service Repair Manual
Models
272C Skid Steer Loader
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Product: SKID STEER LOADER
Model: 272C SKID STEER LOADER RED
Configuration: 272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engine
Disassembly and Assembly
246C, 256C, 262C, 262C2 and 272C Skid Steer Loaders Machine Systems
Media Number -KENR5116-02 Publication Date -01/08/2012 Date Updated -07/08/2012
i04998310
Piston Pump - Disassemble - High Flow
SMCS - 5070-015
S/N - DWS1834-UP
S/N - JAY5768-UP
S/N - RED2508-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Gp 1
B 1P-1858 Pliers 1
C 9S-9152 Bearing Puller 1
Start By:
A. Remove the piston pump (High Flow).
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Be sure that the outside of the piston pump is thoroughly clean prior to disassembly.
Illustration 1 g00670363
2. In order to protect the shaft seal, use an adhesive tape to cover the drive shaft.
Illustration 2 g00669721
3. Remove bolts (2) and pressure and flow compensator valve (1) from piston pump (3) .
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Illustration 3 g00670188
4. Remove O-ring seals (4) from compensator valve (1) .
Illustration 4 g00670190
5. Remove plug (5) from compensator valve (1). Repeat for opposite side.
Illustration 5 g00670191
6. Remove O-ring seal (6) from plug (5) .
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Illustration 6 g00670192
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
7. Remove plug (7) from compensator valve (1) .
Illustration 7 g03177103
8. Remove O-ring seal (8) from plug (7). Remove plate (9), spring (10), spring (11), and guide
(12) from compensator valve (1) .
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Illustration 8 g00670197
9. Remove plug (13) from compensator valve (1) .
Illustration 9 g00670198
10. Remove spool (14) from compensator valve (1). Remove spacer (15) from plug (13) .
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Illustration 10 g00670199
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
11. Remove plug (16) from compensator valve (1) .
Illustration 11 g03177106
12. Remove O-ring seal (17) from plug (16). Remove plate (18), spring (19), spring (20), and
guide (21) from compensator valve (1) .
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Illustration 12 g00670202
13. Remove plug (22) from compensator valve (1) .
Illustration 13 g00670203
14. Remove spool (23) from compensator valve (1). Remove spacer (24) from plug (22) .
Illustration 14 g01140683
15. Remove bolts (25) from head assembly (26) .
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Illustration 15 g00669723
16. Remove head assembly (26) from pump body (27) .
Illustration 16 g00669727
17. Remove O-ring seal (28) and port plate (29) from head assembly (26) .
Illustration 17 g00669728
18. Remove bearing cup (30) .
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Illustration 18 g00669729
19. Remove O-ring seal (31) .
Illustration 19 g00669730
20. Remove bearing cone (32) from the shaft.
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Illustration 20 g00669731
21. Remove adjustment shim (33) .
Illustration 21 g00669732
22. Remove plug (34) .
Illustration 22 g00669738
23. Remove O-ring seal (35) from plug (34) .
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Illustration 23 g00669742
24. Carefully place the pump in a horizontal position.
25. Remove rotary group (36) .
Illustration 24 g00669741
26. Remove piston assemblies (37) from barrel assembly (38) .
Illustration 25 g00669743
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27. Remove retaining ball (39) from barrel assembly (38) .
Illustration 26 g00669744
Illustration 27 g00669745
Sudden release of spring force can cause injury.
To prevent the possibility of injury, follow the procedure to relieve the
spring pressure.
Note: There is spring force against retaining ring (43). When retaining ring (43) is removed,
the spring force will be released. Removal of the internal components in barrel (38) should
be performed in a press in order to retain spring (42) and retaining ring (43) .
28. Use a press and Tooling (A) to compress the spring in barrel assembly (38) .
29. Use Tooling (B) to remove retaining ring (43) from the barrel assembly (38) .
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30. Remove retaining ring (43), spring (42), guide (41), and pins (40) from the barrel.
Illustration 28 g00670204
31. Move the swashplate up and down in order to remove the control piston (44) .
Illustration 29 g00670205
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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Note: In order to release piston rod (45) from the swashplate, lift the swashplate a little and
move the piston rod sideways.
32. Remove piston rod (45) .
Illustration 30 g00670206
33. Remove swashplate (46) .
Illustration 31 g00670207
34. Remove spring (47) .
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Illustration 32 g00670223
35. Remove bearings (48).
Illustration 33 g00670298
36. Remove shaft assembly (49) .
Illustration 34 g00670301
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Illustration 35 g00670302
37. Remove retaining ring (50) .
38. Use Tooling (A) to remove seal (51) .
Illustration 36 g00670360
39. Remove two plugs (52) from pump body (27). Inspect the O-ring seals on the plugs.
Replace the O-ring seals, if necessary.
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Caterpillar cat 272 c skid steer loader (prefix red) service repair manual (red00001 and up)

  • 2. Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 272C SKID STEER LOADER RED Configuration: 272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engine Disassembly and Assembly 246C, 256C, 262C, 262C2 and 272C Skid Steer Loaders Machine Systems Media Number -KENR5116-02 Publication Date -01/08/2012 Date Updated -07/08/2012 i04998310 Piston Pump - Disassemble - High Flow SMCS - 5070-015 S/N - DWS1834-UP S/N - JAY5768-UP S/N - RED2508-UP Disassembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 1P-0510 Driver Gp 1 B 1P-1858 Pliers 1 C 9S-9152 Bearing Puller 1 Start By: A. Remove the piston pump (High Flow). NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. 1/17272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/14https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. 1. Be sure that the outside of the piston pump is thoroughly clean prior to disassembly. Illustration 1 g00670363 2. In order to protect the shaft seal, use an adhesive tape to cover the drive shaft. Illustration 2 g00669721 3. Remove bolts (2) and pressure and flow compensator valve (1) from piston pump (3) . 2/17272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/14https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. Illustration 3 g00670188 4. Remove O-ring seals (4) from compensator valve (1) . Illustration 4 g00670190 5. Remove plug (5) from compensator valve (1). Repeat for opposite side. Illustration 5 g00670191 6. Remove O-ring seal (6) from plug (5) . 3/17272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/14https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Illustration 6 g00670192 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 7. Remove plug (7) from compensator valve (1) . Illustration 7 g03177103 8. Remove O-ring seal (8) from plug (7). Remove plate (9), spring (10), spring (11), and guide (12) from compensator valve (1) . 4/17272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/14https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. Illustration 8 g00670197 9. Remove plug (13) from compensator valve (1) . Illustration 9 g00670198 10. Remove spool (14) from compensator valve (1). Remove spacer (15) from plug (13) . 5/17272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/14https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. Illustration 10 g00670199 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 11. Remove plug (16) from compensator valve (1) . Illustration 11 g03177106 12. Remove O-ring seal (17) from plug (16). Remove plate (18), spring (19), spring (20), and guide (21) from compensator valve (1) . 6/17272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/14https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Illustration 12 g00670202 13. Remove plug (22) from compensator valve (1) . Illustration 13 g00670203 14. Remove spool (23) from compensator valve (1). Remove spacer (24) from plug (22) . Illustration 14 g01140683 15. Remove bolts (25) from head assembly (26) . 7/17272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/14https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. Illustration 15 g00669723 16. Remove head assembly (26) from pump body (27) . Illustration 16 g00669727 17. Remove O-ring seal (28) and port plate (29) from head assembly (26) . Illustration 17 g00669728 18. Remove bearing cup (30) . 8/17272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/14https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. Illustration 18 g00669729 19. Remove O-ring seal (31) . Illustration 19 g00669730 20. Remove bearing cone (32) from the shaft. 9/17272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engine(... 2019/11/14https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. Illustration 20 g00669731 21. Remove adjustment shim (33) . Illustration 21 g00669732 22. Remove plug (34) . Illustration 22 g00669738 23. Remove O-ring seal (35) from plug (34) . 10/17272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engin... 2019/11/14https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. Illustration 23 g00669742 24. Carefully place the pump in a horizontal position. 25. Remove rotary group (36) . Illustration 24 g00669741 26. Remove piston assemblies (37) from barrel assembly (38) . Illustration 25 g00669743 11/17272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engin... 2019/11/14https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. 27. Remove retaining ball (39) from barrel assembly (38) . Illustration 26 g00669744 Illustration 27 g00669745 Sudden release of spring force can cause injury. To prevent the possibility of injury, follow the procedure to relieve the spring pressure. Note: There is spring force against retaining ring (43). When retaining ring (43) is removed, the spring force will be released. Removal of the internal components in barrel (38) should be performed in a press in order to retain spring (42) and retaining ring (43) . 28. Use a press and Tooling (A) to compress the spring in barrel assembly (38) . 29. Use Tooling (B) to remove retaining ring (43) from the barrel assembly (38) . 12/17272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engin... 2019/11/14https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. 30. Remove retaining ring (43), spring (42), guide (41), and pins (40) from the barrel. Illustration 28 g00670204 31. Move the swashplate up and down in order to remove the control piston (44) . Illustration 29 g00670205 Personal injury can result from being struck by parts propelled by a released spring force. Make sure to wear all necessary protective equipment. Follow the recommended procedure and use all recommended tooling to release the spring force. 13/17272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engin... 2019/11/14https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 16. Note: In order to release piston rod (45) from the swashplate, lift the swashplate a little and move the piston rod sideways. 32. Remove piston rod (45) . Illustration 30 g00670206 33. Remove swashplate (46) . Illustration 31 g00670207 34. Remove spring (47) . 14/17272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engin... 2019/11/14https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. Illustration 32 g00670223 35. Remove bearings (48). Illustration 33 g00670298 36. Remove shaft assembly (49) . Illustration 34 g00670301 15/17272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engin... 2019/11/14https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 18. Illustration 35 g00670302 37. Remove retaining ring (50) . 38. Use Tooling (A) to remove seal (51) . Illustration 36 g00670360 39. Remove two plugs (52) from pump body (27). Inspect the O-ring seals on the plugs. Replace the O-ring seals, if necessary. 16/17272C Skid Steer Loader RED00001-UP (MACHINE) POWERED BY 3044C Engin... 2019/11/14https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...