Caterpillar Cat 216B3 Skid Steer Loader (Prefix PWK) Service Repair Manual (PWK00001 and up).pdf

Service Repair Manual
Model
216B3 Skid Steer Loader

Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216B3 SKID STEER LOADER PWK
Configuration: 216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3,
226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train
Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018
i04590116
Piston Motor (Hydrostatic) - Disassemble - Two Speed
SMCS - 4351-015
S/N - A9H1730-UP
S/N - AS21-UP
S/N - CD31-UP
S/N - DSN1-UP
S/N - DXZ1-UP
S/N - HR21-UP
S/N - PWK1-UP
S/N - SNA1-UP
S/N - TNK1116-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1854 Retaining Ring Pliers 1
B 7S-8469 Bushing 1
C 1P-0510 Driver Gp 1
D 1P-1863 Retaining Ring Pliers 1
1/9
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine(...
2019/10/8
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

Start By:
a. Remove the motor.
Illustration 1 g02744218
1. Remove nut (1) and valve (2)
2. Remove O-ring seal (3), backup ring (4), O-ring seal (5), backup ring (6), O-ring seal (7),
and O-ring seal (8) from valve (2).
2/9
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Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
3. Use a suitable press in order to remove retaining ring (9) and lock (10).
4. Remove housing (11).
5. Remove the O-ring seal from housing (11).
3/9
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6. Remove springs (12).
7. Use Tooling (A) in order to remove retaining ring (13).
8. Remove piston (14).
9. Use Tooling (A) in order to remove retaining ring (15).
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11. Remove spring (17).
12. Use a suitable press in order to remove pin (18).
13. Remove valve (19).
14. Remove the spring from valve (19).
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15. Remove seals (20).
17. Remove seals (22).
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18. Remove radial motor (23).
19. Use a suitable press, Tooling (B), Tooling (C), and Tooling (D) in order to remove retaining
ring (24).
20. Remove shim (25).
21. Use a suitable press and Tooling (C) in order to remove shaft (26).
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22. Remove bearing cone (27).
23. Remove bearing cone (28) and seal (29).
24. Remove bearing cup (30) and lip seal (31).
25. Remove bearing cup (32).
8/9
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Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 8 17:57:03 UTC+0800 2019
9/9
2019/10/8

Shutdown SIS
Previous Screen
i05269920
Piston Motor (Hydrostatic) - Disassemble - Final Drive Bench
Method
SMCS - 4351-015
S/N - DXZ1-UP
S/N - HR21-UP
S/N - PWK1-UP
Table 1
Required Tools
Tools Part Number Part Description Qty
B 136-1452 Retaining Ring Pliers As 1
C 1P-0074 Slide Hammer Puller Gp 1
D 5F-7339 Adapter 1
E 1P-1859 Retaining Ring Pliers 1
F 5P-5197 Retaining Ring Pliers As 1
G FT-3081 Adapter Plate 1
H
308-5676 Spanner Wrench Assembly(1)
1
329-1669 Spanner Wrench Assembly(2)
1
308-5675 Driver Assembly 1
1/14
2019/10/8

127-8458 Final Drive Bench Ar 1
K 1H-3110 Bearing Puller Gp 1
(1)
6 Pin
(2)
7 Pin
Start By:
a. Remove the piston motor.
1. Remove bolts (1) and head (2).
2/14
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2. Remove bearing (3) and seal (4).
3. Remove plug (5).
3/14
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4. Remove O-ring seal (8) from plug (5).
5. Remove spring (7) and spool (6).
6. Repeat Step 4 for opposite side.
7. Remove plug (12), O-ring seal (13), spring (11) and washer (10).
8. Remove spool (9).
4/14
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9. Repeat Step 7 for opposite side.
10. Do not remove nut (12A).
11. Remove plug (12B), O-ring seal (12C), O-ring seal (12D), retainer (12E), spring (12F), and
valve (12G).
5/14
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12. Remove O-ring seals (14) and (15). Remove springs (16) and port plate (17).
13. Remove bearing race (18) and piston assembly (19).
14. Remove piston assembly (19A).
6/14
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15. Remove pins (20).
16. Use Tooling (A) and a suitable press in order to remove retaining ring (21) from barrel (19).
7/14
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17. Remove washers (22) and spring (23) from barrel (19).
18. Apply low air to port hole (24) in order to remove piston assembly (25).
19. Remove O-ring seals (26) and (27) from piston assembly (25).
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20. Remove collar (28), discs (29), and plates (30).
21. Remove O-ring seal (31) from collar (28).
22. Remove shaft (32) and swashplate (33).
9/14
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24. Remove balls (35) and springs (36).
25. Use a suitable press in order to remove bearing (37).
26. Use Tooling (B) in order to remove retaining ring (38).
27. Remove plug (39) and the O-ring seal.
10/14
216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engin...
2019/10/8

28. Use Tooling (C) and Tooling (D) in order to remove cover (40).
29. Remove O-ring seal (41) and carrier assembly (42).
30. Use Tooling (E) in order to remove retaining rings (43).
31. Remove gears (44) and gear (45).
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32. Use Tooling (F) in order to remove retaining ring (46).
33. Remove gear (47).
34. Use Tooling (E) in order to remove the retaining rings (48).
35. Remove gears (49).
12/14
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36. Drill the stakes from nut (50).
37. Install spindle (51) and housing (52) onto Tooling (G).
38. Install Tooling (H) into spindle (51).
Note: See Table 1 in order to determine the correct spanner wrench assembly.
39. Install Tooling (G) onto the bottom of Tooling (J).
40. Install remaining pieces of Tooling (J).
41. Remove nut (50).
13/14
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42. Use Tooling (K) and a suitable press in order to remove spindle (51) from housing (52).
43. Remove Duo-Cone seals (53) and (54).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 8 17:58:02 UTC+0800 2019
14/14
2019/10/8

Shutdown SIS
Previous Screen
i05308829
Piston Motor (Hydrostatic) - Disassemble
SMCS - 4351-015
S/N - B7H1-UP
S/N - DXZ1-UP
S/N - HR21-UP
S/N - PWK1-UP
S/N - TSL1-UP
Table 1
Required Tools
Tool Part Number Part Description Qty
B 136-1452 Retaining Ring Pliers As 1
C
1P-0074 Slide Hammer Puller Gp 1
5F-7340 Adapter 1
5F-7342 Adapter 1
D 1P-1859 Retaining Ring Pliers 1
E 5P-5197 Retaining Ring Pliers As 1
F FT-3081 Adapter Plate 1
1/15
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G 127-8458 Final Drive Bench Ar 1
H
308-5676 Spanner Wrench Assembly (1)
1
329-1669 Spanner Wrench Assembly (2)
308-5675 Adapter
J 1H-3110 Bearing Puller Gp 1
K 5F-7343 Bearing Puller Gp 1
( 1 )
6 Pin
( 2 )
7 Pin
Start By:
A. Remove the piston motor.
1. Remove bolts (1) and head (2) .
2/15
2019/10/8

2. Remove O-ring seals (3) , port plate (4) , and bearing (5) .
3. Remove plug (6) .
3/15
2019/10/8

Caterpillar Cat 216B3 Skid Steer Loader (Prefix PWK) Service Repair Manual (PWK00001 and up).pdf

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Caterpillar Cat 216B3 Skid Steer Loader (Prefix PWK) Service Repair Manual (PWK00001 and up).pdf