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TECHNICAL
MANUAL
Litho in U.S.A
John Deere
Worldwide Commercial and
Consumer Equipment Division
670, 770, 790, 870, 970, 1070
Compact Utility Tractors
TM1470 (15MAR99)
Replaces TM1470 (15MAR94)
FOREWORD
This manual is written for an experienced technician.
Essential tools required in performing certain service
work are identified in this manual and are
recommended for use.
Live with safety: Read the safety messages in the
introduction of this manual and the cautions
presented throughout the text of the manual.
N This is the safety-alert symbol. When you see
this symbol on the machine or in this manual,
be alert to the potential for personal injury.
Technical manuals are divided in two parts: repair
and diagnostics. Repair sections tell how to repair the
components. Diagnostic sections help you identify the
majority of routine failures quickly.
Information is organized in groups for the various
components requiring service instruction. At the
beginning of each group are summary listings of all
applicable essential tools, service equipment and
tools, other materials needed to do the job, service
parts kits, specifications, wear tolerances, and torque
values.
Binders, binder labels, and tab sets can be ordered
by John Deere dealers direct from the John Deere
Distribution Service Center.
This manual is part of a total product support
program.
FOS MANUALS—REFERENCE
TECHNICAL MANUALS—MACHINE SERVICE
COMPONENT MANUALS—COMPONENT SERVICE
Fundamentals of Service (FOS) Manuals cover basic
theory of operation, fundamentals of troubleshooting,
general maintenance, and basic type of failures and
their causes. FOS Manuals are for training new
personnel and for reference by experienced
technicians.
Technical Manuals are concise guides for specific
machines. Technical manuals are on-the-job guides
containing only the vital information needed for
diagnosis, analysis, testing, and repair.
Component Technical Manuals are concise service
guides for specific components. Component technical
manuals are written as stand-alone manuals covering
multiple machine applications.
O53,TMIFC -19-10MAR88
Introduction
TM1470 (15MAR90) Compact Utility Tractor
010395
Contents
SECTION 10—GENERAL INFORMATION
Group 05—Safety
Group 10—General Specifications
Group 15—Repair Specifications
Group 20—Fuel and Lubricants
Group 25—Serial Number Locations
SECTION 20—ENGINE REPAIR
Group 05—670/770
Group 06—870/970/1070
Group 07—790
Group 10—Cooling System
Group 15—Throttle and Governor Control Linkage
Group 20—Fuel System
SECTION 40—ELECTRICAL SYSTEM
Group 05—Alternator
Group 10—Starter
Group 15—Sender, Switches and Gauges
SECTION 50—POWER TRAIN REPAIR—670/770/790
Group 05—Clutch Housing
Group 06—Single Stage Clutch
Group 07—Dual Stage Clutch
Group 10—Transmission
Group 15—Rear PTO Drive Shaft
Group 20—Differential
Group 25—Final Drive
Group 30—Mechanical Front Wheel Drive
Group 35—Throttle and Governor Control Linkage
Section 55—POWER TRAIN REPAIR
—870/970/1070
Group 05—Clutch Housing
Group 06—Dual Stage Clutch
Group 10—Transmission
Group 15—Rear PTO Drive Shaft
Group 20—Differential
Group 25—Final Drive
Group 30—Mechanical Front Wheel Drive—870
Group 35—Mechanical Front Wheel Drive
—970/1070
Group 40—Mid Mount PTO
SECTION 60—STEERING AND BRAKE REPAIR
Group 05—Manual Steering
Group 10—Power Steering
Group 15—Brake Repair—670/770/790
Group 20—Brake Repair—870/970/1070
SECTION 70—HYDRAULIC REPAIR
Group 05—Hydraulic Pump and Filter
Group 10—Rockshaft—670/770/790
Group 11—Rockshaft—870/970/1070
Group 15—Selective Control Valve
Group 20—Rear Auxiliary Hydraulic Lines
SECTION 80—MISCELLANEOUS REPAIR
Group 05—Wheels
Group 10—Front Axle
Group 15—Hood
Group 20—3-Point Hitch
Group 25—Seat and Support
Group 30—Roll-Gard
Group 35—Mower Spindles
Group 40—Mower Gearbox
SECTION 210—OPERATIONAL CHECKOUT
PROCEDURE AND SPECIFICATIONS
Group 05—Test and Adjustment Specifications
Group 10—Operational Checkout Procedures
SECTION 220—ENGINE OPERATION, TESTS, AND
ADJUSTMENTS
Group 05—Component Locations
Group 10—Theory of Operation
Group 15—Engine System Diagnosis
SECTION 240—ELECTRICAL SYSTEM OPERATION
AND TESTS
Group 05—Component Location
Group 10—Theory of Operation
Group 15—Diagnosis and Test
Group 20—Schematic
Continued on next page
All information, illustrations and specifications in this manual are based on
the latest information available at the time of publication. The right is
reserved to make changes at any time without notice.
TM1470-19-15JAN99
COPYRIGHTŠ1999
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION™ Manual
i
Contents
SECTION 250—POWER TRAIN—670/770/790
Group 05—Component Location
Group 10—Theory of Operation
Group 15—Diagnosis and Test
SECTION 255—POWER TRAIN—870/970/1070
Group 05—Component Location
Group 10—Theory of Operation
Group 15—Diagnosis and Test
SECTION 260—STEERING AND BRAKES
Group 05—Component Location
Group 10—Theory of Operation
Group 15—Diagnosis and Test
SECTION 270—HYDRAULIC SYSTEM
Group 05—Component Location
Group 10—Theory of Operation
Group 15—Diagnosis and Test
Group 20—Schematic
ii
Contents
Page
Section 10
GENERAL INFORMATION
Group 05—Safety . . . . . . . . . . . . . . . . . . . .10-05-1
Group 10—General Specifications
Machine Specifications
670/770/790. . . . . . . . . . . . . . . . . . . . . . . .10-10-1
870/970/1070. . . . . . . . . . . . . . . . . . . . . . .10-10-4
Group 15—Repair Specifications
Repair Specifications . . . . . . . . . . . . . . . . . .10-15-1
Metric Series Torque Chart . . . . . . . . . . . .10-15-10
Inch Series Torque Chart . . . . . . . . . . . . . .10-15-11
Group 20—Fuel and Lubricants
Fuel Specifications. . . . . . . . . . . . . . . . . . . .10-20-1
Fuel Storage. . . . . . . . . . . . . . . . . . . . . . . . .10-20-1
Filling the Fuel Tank . . . . . . . . . . . . . . . . . . .10-20-2
Diesel Engine Oil . . . . . . . . . . . . . . . . . . . . .10-20-3
Engine Coolant. . . . . . . . . . . . . . . . . . . . . . .10-20-4
Anti-Chatter Transmission/Hydraulic Oil. . . .10-20-4
Gear Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-20-5
Extreme Pressure Grease . . . . . . . . . . . . . .10-20-5
Alternative Lubricants . . . . . . . . . . . . . . . . .10-20-6
Lubricant Storage. . . . . . . . . . . . . . . . . . . . .10-20-6
Group 25—Serial Number Locations . . . .10-25-1
10-1
RECOGNIZE SAFETY INFORMATION
This is the safety-alert symbol. When you see this
symbol on your machine or in this manual, be alert to
the potential for personal injury.
Follow recommended precautions and safe operating
practices.
T81389
-UN-07DEC88
UNDERSTAND SIGNAL WORDS
A signal word—DANGER, WARNING, or CAUTION—is
used with the safety-alert symbol. DANGER identifies the
most serious hazards.
Safety signs with signal word DANGER or WARNING
are typically near specific hazards.
General precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages in this
manual.
TS187
-19-30SEP88
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual and on
your machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety signs.
Learn how to operate the machine and how to use
controls properly. Do not let anyone operate without
instruction.
Keep your machine in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
TS201
-UN-23AUG88
O53,ALERT -19-16JUN87
O53,SIGNAL -19-07OCT85
O53,READ -19-23APR87
Group 05
Safety
TM1470 (15MAR90) 10-05-1 Compact Utility Tractor
010395
10
05
1
HANDLE FLUIDS SAFELY—AVOID FIRES
When you work around fuel, do not smoke or work near
heaters or other fire hazards.
Store flammable fluids away from fire hazards. Do not
incinerate or puncture pressurized containers.
Make sure machine is clean of trash, grease, and debris.
Do not store oily rags; they can ignite and burn
spontaneously.
TS227
-UN-23AUG88
PREVENT BATTERY EXPLOSIONS
Keep sparks, lighted matches, and open flame away
from the top of battery. Battery gas can explode.
Never check battery charge by placing a metal object
across the posts. Use a volt-meter or hydrometer.
Do not charge a frozen battery; it may explode. Warm
battery to 16˚C (60˚F).
TS204
-UN-23AUG88
PREPARE FOR EMERGENCIES
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance
service, hospital, and fire department near your
telephone.
TS291
-UN-23AUG88
O53,FLAME -19-05JAN88
O53,SPARKS -19-05JAN88
O53,FIRE2 -19-03MAR88
Safety
TM1470 (15MAR90) 10-05-2 Compact Utility Tractor
010395
10
05
2
PREVENT ACID BURNS
Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, eat holes in clothing, and
cause blindness if splashed into eyes.
Avoid the hazard by:
1. Filling batteries in a well-ventilated area.
2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte is added.
4. Avoiding spilling or dripping electrolyte.
5. Use proper jump start procedure.
If you spill acid on yourself:
1. Flush your skin with water.
2. Apply baking soda or lime to help neutralize the acid.
3. Flush your eyes with water for 10—15 minutes. Get
medical attention immediately.
If acid is swallowed:
1. Drink large amounts of water or milk.
2. Then drink milk of magnesia, beaten eggs, or
vegetable oil.
3. Get medical attention immediately.
TS203
-UN-23AUG88
SERVICE COOLING SYSTEM SAFELY
Explosive release of fluids from pressurized cooling
system can cause serious burns.
Shut off engine. Only remove filler cap when cool
enough to touch with bare hands. Slowly loosen cap to
first stop to relieve pressure before removing completely.
TS281
-UN-23AUG88
O53,POISON -19-21DEC87
O53,RCAP -19-29NOV88
Safety
TM1470 (15MAR90) 10-05-3 Compact Utility Tractor
010395
10
05
3
AVOID HIGH-PRESSURE FLUIDS
Escaping fluid under pressure can penetrate the skin
causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
Search for leaks with a piece of cardboard. Protect
hands and body from high pressure fluids.
If an accident occurs, see a doctor immediately. Any
fluid injected into the skin must be surgically removed
within a few hours or gangrene may result. Doctors
unfamiliar with this type of injury may call the Deere &
Company Medical Department in Moline, Illinois, or other
knowledgeable medical source.
X9811
-UN-23AUG88
PARK MACHINE SAFELY
Before working on the machine:
• Lower all equipment to the ground.
• Stop the engine and remove the key.
• Disconnect the battery ground strap.
• Hang a “DO NOT OPERATE” tag in operator station.
TS230
-UN-24MAY89
O53,FLUID -19-01DEC88
O53,PARK -19-05JAN88
Safety
TM1470 (15MAR90) 10-05-4 Compact Utility Tractor
010395
10
05
4
Contents
Page
Page
Section 20
ENGINE REPAIR
Group 05–Engine–670/770
Engine Repair–Use CTM-3 . . . . . . . . . . . . .20-05-1
Other Materials . . . . . . . . . . . . . . . . . . . . . .20-05-1
Remove and Install Engine . . . . . . . . . . . . .20-05-2
Group 06–Engine–870/970/1070
Engine Repair–Use CTM-3 . . . . . . . . . . . . .20-06-1
Other Materials . . . . . . . . . . . . . . . . . . . . . .20-06-1
Remove and Install Engine . . . . . . . . . . . . .20-06-2
Group 07–Engine–790
Specifications
General Specifications. . . . . . . . . . . . . . . .20-07-1
Repair Specifications. . . . . . . . . . . . . . . . .20-07-1
Tests and Adjustment Specifications. . . . .20-07-4
Operational Tests . . . . . . . . . . . . . . . . . . . . .20-07-4
Torque Values, Non-Standard
Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . .20-07-4
Special Tools . . . . . . . . . . . . . . . . . . . . . . . .20-07-5
Other Materials . . . . . . . . . . . . . . . . . . . . . .20-07-5
Remove and Install Engine . . . . . . . . . . . . .20-07-7
Engine Repair . . . . . . . . . . . . . . . . . . . . . .20-07-14
Rocker Cover Removal/Installation . . . . .20-07-14
Rocker Arm Assembly . . . . . . . . . . . . . . .20-07-14
Rocker Arm Components . . . . . . . . . . . .20-07-15
Cylinder Head And Valves
Removal And Installation. . . . . . . . . . . . .20-07-17
Cylinder Head And Valves
Disassembly And Assembly . . . . . . . . . .20-07-18
Valve Seats . . . . . . . . . . . . . . . . . . . . . . .20-07-19
Intake and Exhaust Valves . . . . . . . . . . .20-07-20
Valve Recession . . . . . . . . . . . . . . . . . . .20-07-21
Valve Guides . . . . . . . . . . . . . . . . . . . . . .20-07-21
Valve Springs. . . . . . . . . . . . . . . . . . . . . .20-07-22
Exhaust Manifold . . . . . . . . . . . . . . . . . . .20-07-23
Intake Manifold . . . . . . . . . . . . . . . . . . . .20-07-23
Grind Valve Seats . . . . . . . . . . . . . . . . . .20-07-23
Lap Valves . . . . . . . . . . . . . . . . . . . . . . . .20-07-24
Measure Piston-to-Cylinder
Head Clearance. . . . . . . . . . . . . . . . . . . .20-07-24
Piston and Connecting Rod. . . . . . . . . . .20-07-25
Connecting Rod Bearing . . . . . . . . . . . . .20-07-29
Piston Ring Groove . . . . . . . . . . . . . . . . .20-07-29
Piston Ring End Gap. . . . . . . . . . . . . . . .20-07-30
Piston Pin . . . . . . . . . . . . . . . . . . . . . . . . 20-07-30
Piston Pin Bore. . . . . . . . . . . . . . . . . . . . 20-07-31
Piston Pin Bushing . . . . . . . . . . . . . . . . . 20-07-31
Piston Diameter . . . . . . . . . . . . . . . . . . . 20-07-32
Cylinder Bore . . . . . . . . . . . . . . . . . . . . . 20-07-32
Deglazing . . . . . . . . . . . . . . . . . . . . . . . . 20-07-33
Reboring. . . . . . . . . . . . . . . . . . . . . . . . . 20-07-33
Crankshaft Rear Oil Seal . . . . . . . . . . . . 20-07-34
Crankshaft Front Oil Seal . . . . . . . . . . . . 20-07-35
Crankshaft and Main Bearings. . . . . . . . 20-07-35
Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . 20-07-39
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . 20-07-40
Camshaft Followers . . . . . . . . . . . . . . . . 20-07-43
Timing Gear Cover . . . . . . . . . . . . . . . . . 20-07-44
Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . 20-07-45
Timing Gear Cover Mounting Plate . . . . 20-07-46
Oil Pan and Strainer . . . . . . . . . . . . . . . . 20-07-46
Oil Pump. . . . . . . . . . . . . . . . . . . . . . . . . 20-07-46
Fuel Filter Assembly. . . . . . . . . . . . . . . . 20-07-48
Thermostat and Water Pump . . . . . . . . . 20-07-49
Component location–Fuel Supply . . . . . 20-07-50
Starting Motor Removal and Installation 20-07-52
Starting Motor Disassembly
and Assembly. . . . . . . . . . . . . . . . . . . . . 20-07-53
Starting Motor Inspection/Test . . . . . . . . 20-07-56
Starting Motor Gear Train. . . . . . . . . . . . 20-07-58
Starting Motor Solenoid . . . . . . . . . . . . . 20-07-60
Alternator Removal And Installation. . . . 20-07-61
Alternator Disassembly . . . . . . . . . . . . . 20-07-62
Alternator Components . . . . . . . . . . . . . 20-07-65
Group 10–Cooling System
Radiator
670/770/790/870/970/1070
Remove, Inspect and Install . . . . . . . . . . . 20-10-1
Group 15–Throttle and Governor
Control Linkage
Throttle Control Linkage
670/770/790/870/970/1070
Inspect and Repair . . . . . . . . . . . . . . . . . . 20-15-1
20-1
Contents
Group 20–Fuel System
Injection Pump, Nozzle, and Governor Repair–
770/870/970/1070–Use CTM-3 . . . . . . . . 20-20-1
Fuel Injection Pump—790 . . . . . . . . . . . . . 20-20-1
Fuel Injection Nozzles—790. . . . . . . . . . . . 20-20-3
Remove, Inspect, and Install Fuel Tank
670/770/790 . . . . . . . . . . . . . . . . . . . . . . . . 20-20-6
870/970/1070 . . . . . . . . . . . . . . . . . . . . . . . 20-20-7
Replace
Fuel Supply Pump . . . . . . . . . . . . . . . . . . 20-20-3
Fuel Shut-Off Solenoid. . . . . . . . . . . . . . . 20-20-3
Intake Air Heater–770/790/870/970/1070 20-20-4
20-2
YANMAR ENGINE REPAIR—USE CTM-3
For complete repair information the component technical
manual (CTM) is also required.
Use the component manual in conjunction with this
machine manual.
TS225
-UN-17JAN89
OTHER MATERIAL
Number Name Use
T43512 Thread Lock and Sealer (Medium Apply to threads of front frame
Strength) mounting cap screws.
MX,2005DG,A1 -19-09JUN89
MX,2005DG,A2 -19-20OCT89
Group 05
Engine—670/770
TM1470 (15MAR90) 20-05-1 Compact Utility Tractor
010395
20
05
1
REMOVE ENGINE
1. Remove fuel tank. (See procedure in Group 20.)
2. Remove starter. (See procedure in Section 40, Group
10.)
3. MFWD: Remove drive shaft. (See procedure in
Section 50, Group 30.)
4. Remove fuel shut-off solenoid. (See procedure in
Group 20.)
NCAUTION: Explosive release of fluids from
pressurized cooling system can cause serious
burns.
Shut off engine. Only remove filler cap when
cool enough to touch with bare hands. Slowly
loosen cap to first stop to relieve pressure
before removing completely.
NOTE: Approximate coolant capacity is:
670.........................3.8 L (4.0 qt)
770.........................4.8 L (5.1 qt)
5. Drain coolant.
6. Remove radiator and air cleaner hoses. Close all
openings using caps and plugs.
NCAUTION: Muffler may be hot. Allow muffler to
cool before removing.
7. Remove muffler and gasket.
TS281
-UN-23AUG88
TS271
-UN-23AUG88
MX,2005DG,A3 -19-20OCT89
Engine—670/770/Remove and Install Engine
TM1470 (15MAR90) 20-05-2 Compact Utility Tractor
010395
20
05
2
NCAUTION: Escaping fluid under pressure can
penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten
all connections before applying pressure.
Search for leaks with a piece of cardboard.
Protect hands and body from high pressure
fluids.
If an accident occurs, see a doctor
immediately. Any fluid injected into the skin
must be surgically removed within a few hours
or gangrene may result. Doctors unfamiliar
with this type of injury may call the Deere &
Company Medical Department in Moline,
Illinois, or other knowledgeable medical
source.
8. Lower rockshaft arms.
9. Manual steering: Disconnect drag link (E).
10. Remove line clamp cap screws (D).
11. Disconnect hose (B) and flange (F). Close all
openings with caps and plugs.
12. Power steering: Remove hydraulic lines. (See
procedure in Section 60, Group 10.)
13. Disconnect wiring connectors (C and G).
14. Disconnect cable (A).
A—Hour Meter Cable
B—Pressure Line Hose
C—Fusible Link Connector
D—Cap Screws (2 used)
E—Drag Link
F—Supply Line Mounting Flange
Left-Hand Side Shown
G—Alternator Wiring Connector
X9811
-UN-23AUG88
M53550
-UN-20NOV89
MX,2005DG,A4 -19-20OCT89
Engine—670/770/Remove and Install Engine
TM1470 (15MAR90) 20-05-3 Compact Utility Tractor
010395
20
05
3
15. Close shutoff valve on fuel filter.
16. Disconnect lines (F and H). Close all openings using
caps and plugs.
17. Disconnect wiring harness (C and G).
18. Disconnect wiring leads (D and J).
19. Remove support rod (E).
20. Remove control rod (I).
21. Remove air shield (B).
22. Remove bracket (A).
A—Fuel Tank Support Bracket
B—Air Shield
C—Wiring Harness
D—Coolant Temperature Switch Wiring Lead
E—Radiator Support Rod
F—Return Fuel Leak-Off Line
G—Wiring Harness
H—Fuel Pump Supply Line
I—Throttle Control Rod
J—Engine Oil Pressure Switch Wiring Lead
Right-Hand Side Shown
M53551
-UN-20NOV89
MX,2005DG,A5 -19-20OCT89
Engine—670/770/Remove and Install Engine
TM1470 (15MAR90) 20-05-4 Compact Utility Tractor
010395
20
05
4
A—Lifting Brackets (2 used) C—Floor Jack E—Cap Screw (12 used) F—Support Stand
B—Recovery Tank Assembly D—Wood Block (2 used)
23. Remove recovery tank assembly (B).
24. Remove rocker arm cover.
25. Install lifting brackets such as JDG19 or JT01748
Lifting Brackets (A).
26. Attach a hoist to engine.
27. Install support stand (F) under clutch housing.
28. Install a floor jack (C) under front weight support.
29. Install a wood block (D) between front axle and
frame on both sides.
30. Remove six cap screws (E) from each side of
frame.
31. Roll front end away from tractor.
M53552
-UN-29JAN90
NOTE: Put transmission in neutral to ease clutch shaft
alignment with engine during installation.
32. Put transmission shift lever in neutral.
33. Remove eight cap screws and lock washers.
Remove engine.
34. Make repairs as necessary. (See CTM-3.)
M53553
-UN-20NOV89
MX,2005DG,A6 -19-20OCT89
MX,2005DG,A7 -19-20OCT89
Engine—670/770/Remove and Install Engine
TM1470 (15MAR90) 20-05-5 Compact Utility Tractor
010395
20
05
5
INSTALL ENGINE
1. Put transmission shift lever in neutral to ease clutch
shaft alignment with engine.
2. Apply multipurpose grease to end of clutch shaft.
NOTE: Turn flywheel when installing engine, to engage
engine with clutch shaft(s).
3. Install engine. Tighten cap screws to 54 N¡m (40 lb-ft).
M53553
-UN-20NOV89
A—Lifting Brackets (2 used) C—Floor Jack E—Cap Screw (12 used) F—Support Stand
B—Recovery Tank Assembly D—Wood Block (2 used)
4. Apply thread lock and sealer (medium strength) to
threads of cap screws (E).
5. Install front end to tractor. Tighten cap screws (E)
to 90 N¡m (65 lb-ft).
6. Remove wood blocks (D), floor jack (C) and
support stand (F).
7. Remove lifting brackets (A).
8. Install rocker arm cover.
9. Install recovery tank assembly (B).
M53552
-UN-29JAN90
MX,2005DG,A8 -19-20OCT89
MX,2005DG,A9 -19-20OCT89
Engine—670/770/Remove and Install Engine
TM1470 (15MAR90) 20-05-6 Compact Utility Tractor
010395
20
05
6
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10. Install bracket (A).
11. Install air shield (B).
12. Install control rod (I).
13. Install support rod (E).
14. Connect wiring leads (D and J).
15. Connect wiring harness (C and G).
16. Connect lines (F and H).
17. Open shutoff valve on fuel filter.
A—Fuel Tank Support Bracket
B—Air Shield
C—Wiring Harness
D—Coolant Temperature Switch Wiring Lead
E—Radiator Support Rod
F—Return Fuel Leak-Off Line
G—Wiring Harness
H—Fuel Pump Supply Line
I—Throttle Control Rod
J—Engine Oil Pressure Switch Wiring Lead
Right-Hand Side Shown
M53551
-UN-20NOV89
MX,2005DG,A10 -19-20OCT89
Engine—670/770/Remove and Install Engine
TM1470 (15MAR90) 20-05-7 Compact Utility Tractor
010395
20
05
7
18. Connect cable (A).
19. Connect wiring connectors (C and G).
20. Power steering: Install hydraulic lines. (See
procedure in Section 60, Group 10.)
21. Connect flange (F) and hose (B).
22. Install line clamp cap screws (D).
23. Manual steering: Connect drag link (E).
24. Install muffler and new gasket.
25. Install radiator and air cleaner hoses.
26. MFWD: Install drive shaft. (See procedure in Section
50, Group 30.)
27. Install starter. (See procedure in Section 40, Group
10.)
28. Install fuel shut-off solenoid. (See procedure in
Group 20.)
29. Install fuel tank. (See procedure in Group 20.) Left-Hand Side Shown
30. Fill radiator with proper coolant to top of filler neck.
(See Engine Coolant in Section 10, Group 20.) A—Hour Meter Cable
B—Pressure Line Hose
31. Adjust throttle control linkage. (See Section 220, C—Fusible Link Connector
D—Cap Screws (2 used)
Group 15.)
E—Drag Link
F—Supply Line Mounting Flange
G—Alternator Wiring Connector
M53550
-UN-20NOV89
MX,2005DG,A11 -19-20OCT89
Engine—670/770/Remove and Install Engine
TM1470 (15MAR90) 20-05-8 Compact Utility Tractor
010395
20
05
8

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John deere 770 compact utility tractor service repair manual

  • 1. TECHNICAL MANUAL Litho in U.S.A John Deere Worldwide Commercial and Consumer Equipment Division 670, 770, 790, 870, 970, 1070 Compact Utility Tractors TM1470 (15MAR99) Replaces TM1470 (15MAR94)
  • 2. FOREWORD This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual. N This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury. Technical manuals are divided in two parts: repair and diagnostics. Repair sections tell how to repair the components. Diagnostic sections help you identify the majority of routine failures quickly. Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values. Binders, binder labels, and tab sets can be ordered by John Deere dealers direct from the John Deere Distribution Service Center. This manual is part of a total product support program. FOS MANUALS—REFERENCE TECHNICAL MANUALS—MACHINE SERVICE COMPONENT MANUALS—COMPONENT SERVICE Fundamentals of Service (FOS) Manuals cover basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes. FOS Manuals are for training new personnel and for reference by experienced technicians. Technical Manuals are concise guides for specific machines. Technical manuals are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair. Component Technical Manuals are concise service guides for specific components. Component technical manuals are written as stand-alone manuals covering multiple machine applications. O53,TMIFC -19-10MAR88 Introduction TM1470 (15MAR90) Compact Utility Tractor 010395
  • 3. Contents SECTION 10—GENERAL INFORMATION Group 05—Safety Group 10—General Specifications Group 15—Repair Specifications Group 20—Fuel and Lubricants Group 25—Serial Number Locations SECTION 20—ENGINE REPAIR Group 05—670/770 Group 06—870/970/1070 Group 07—790 Group 10—Cooling System Group 15—Throttle and Governor Control Linkage Group 20—Fuel System SECTION 40—ELECTRICAL SYSTEM Group 05—Alternator Group 10—Starter Group 15—Sender, Switches and Gauges SECTION 50—POWER TRAIN REPAIR—670/770/790 Group 05—Clutch Housing Group 06—Single Stage Clutch Group 07—Dual Stage Clutch Group 10—Transmission Group 15—Rear PTO Drive Shaft Group 20—Differential Group 25—Final Drive Group 30—Mechanical Front Wheel Drive Group 35—Throttle and Governor Control Linkage Section 55—POWER TRAIN REPAIR —870/970/1070 Group 05—Clutch Housing Group 06—Dual Stage Clutch Group 10—Transmission Group 15—Rear PTO Drive Shaft Group 20—Differential Group 25—Final Drive Group 30—Mechanical Front Wheel Drive—870 Group 35—Mechanical Front Wheel Drive —970/1070 Group 40—Mid Mount PTO SECTION 60—STEERING AND BRAKE REPAIR Group 05—Manual Steering Group 10—Power Steering Group 15—Brake Repair—670/770/790 Group 20—Brake Repair—870/970/1070 SECTION 70—HYDRAULIC REPAIR Group 05—Hydraulic Pump and Filter Group 10—Rockshaft—670/770/790 Group 11—Rockshaft—870/970/1070 Group 15—Selective Control Valve Group 20—Rear Auxiliary Hydraulic Lines SECTION 80—MISCELLANEOUS REPAIR Group 05—Wheels Group 10—Front Axle Group 15—Hood Group 20—3-Point Hitch Group 25—Seat and Support Group 30—Roll-Gard Group 35—Mower Spindles Group 40—Mower Gearbox SECTION 210—OPERATIONAL CHECKOUT PROCEDURE AND SPECIFICATIONS Group 05—Test and Adjustment Specifications Group 10—Operational Checkout Procedures SECTION 220—ENGINE OPERATION, TESTS, AND ADJUSTMENTS Group 05—Component Locations Group 10—Theory of Operation Group 15—Engine System Diagnosis SECTION 240—ELECTRICAL SYSTEM OPERATION AND TESTS Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis and Test Group 20—Schematic Continued on next page All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TM1470-19-15JAN99 COPYRIGHTŠ1999 DEERE & COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION™ Manual i
  • 4. Contents SECTION 250—POWER TRAIN—670/770/790 Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis and Test SECTION 255—POWER TRAIN—870/970/1070 Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis and Test SECTION 260—STEERING AND BRAKES Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis and Test SECTION 270—HYDRAULIC SYSTEM Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis and Test Group 20—Schematic ii
  • 5. Contents Page Section 10 GENERAL INFORMATION Group 05—Safety . . . . . . . . . . . . . . . . . . . .10-05-1 Group 10—General Specifications Machine Specifications 670/770/790. . . . . . . . . . . . . . . . . . . . . . . .10-10-1 870/970/1070. . . . . . . . . . . . . . . . . . . . . . .10-10-4 Group 15—Repair Specifications Repair Specifications . . . . . . . . . . . . . . . . . .10-15-1 Metric Series Torque Chart . . . . . . . . . . . .10-15-10 Inch Series Torque Chart . . . . . . . . . . . . . .10-15-11 Group 20—Fuel and Lubricants Fuel Specifications. . . . . . . . . . . . . . . . . . . .10-20-1 Fuel Storage. . . . . . . . . . . . . . . . . . . . . . . . .10-20-1 Filling the Fuel Tank . . . . . . . . . . . . . . . . . . .10-20-2 Diesel Engine Oil . . . . . . . . . . . . . . . . . . . . .10-20-3 Engine Coolant. . . . . . . . . . . . . . . . . . . . . . .10-20-4 Anti-Chatter Transmission/Hydraulic Oil. . . .10-20-4 Gear Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-20-5 Extreme Pressure Grease . . . . . . . . . . . . . .10-20-5 Alternative Lubricants . . . . . . . . . . . . . . . . .10-20-6 Lubricant Storage. . . . . . . . . . . . . . . . . . . . .10-20-6 Group 25—Serial Number Locations . . . .10-25-1 10-1
  • 6. RECOGNIZE SAFETY INFORMATION This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. T81389 -UN-07DEC88 UNDERSTAND SIGNAL WORDS A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol. DANGER identifies the most serious hazards. Safety signs with signal word DANGER or WARNING are typically near specific hazards. General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual. TS187 -19-30SEP88 FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life. TS201 -UN-23AUG88 O53,ALERT -19-16JUN87 O53,SIGNAL -19-07OCT85 O53,READ -19-23APR87 Group 05 Safety TM1470 (15MAR90) 10-05-1 Compact Utility Tractor 010395 10 05 1
  • 7. HANDLE FLUIDS SAFELY—AVOID FIRES When you work around fuel, do not smoke or work near heaters or other fire hazards. Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers. Make sure machine is clean of trash, grease, and debris. Do not store oily rags; they can ignite and burn spontaneously. TS227 -UN-23AUG88 PREVENT BATTERY EXPLOSIONS Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode. Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer. Do not charge a frozen battery; it may explode. Warm battery to 16˚C (60˚F). TS204 -UN-23AUG88 PREPARE FOR EMERGENCIES Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. TS291 -UN-23AUG88 O53,FLAME -19-05JAN88 O53,SPARKS -19-05JAN88 O53,FIRE2 -19-03MAR88 Safety TM1470 (15MAR90) 10-05-2 Compact Utility Tractor 010395 10 05 2
  • 8. PREVENT ACID BURNS Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2. Wearing eye protection and rubber gloves. 3. Avoiding breathing fumes when electrolyte is added. 4. Avoiding spilling or dripping electrolyte. 5. Use proper jump start procedure. If you spill acid on yourself: 1. Flush your skin with water. 2. Apply baking soda or lime to help neutralize the acid. 3. Flush your eyes with water for 10—15 minutes. Get medical attention immediately. If acid is swallowed: 1. Drink large amounts of water or milk. 2. Then drink milk of magnesia, beaten eggs, or vegetable oil. 3. Get medical attention immediately. TS203 -UN-23AUG88 SERVICE COOLING SYSTEM SAFELY Explosive release of fluids from pressurized cooling system can cause serious burns. Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely. TS281 -UN-23AUG88 O53,POISON -19-21DEC87 O53,RCAP -19-29NOV88 Safety TM1470 (15MAR90) 10-05-3 Compact Utility Tractor 010395 10 05 3
  • 9. AVOID HIGH-PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury may call the Deere & Company Medical Department in Moline, Illinois, or other knowledgeable medical source. X9811 -UN-23AUG88 PARK MACHINE SAFELY Before working on the machine: • Lower all equipment to the ground. • Stop the engine and remove the key. • Disconnect the battery ground strap. • Hang a “DO NOT OPERATE” tag in operator station. TS230 -UN-24MAY89 O53,FLUID -19-01DEC88 O53,PARK -19-05JAN88 Safety TM1470 (15MAR90) 10-05-4 Compact Utility Tractor 010395 10 05 4
  • 10. Contents Page Page Section 20 ENGINE REPAIR Group 05–Engine–670/770 Engine Repair–Use CTM-3 . . . . . . . . . . . . .20-05-1 Other Materials . . . . . . . . . . . . . . . . . . . . . .20-05-1 Remove and Install Engine . . . . . . . . . . . . .20-05-2 Group 06–Engine–870/970/1070 Engine Repair–Use CTM-3 . . . . . . . . . . . . .20-06-1 Other Materials . . . . . . . . . . . . . . . . . . . . . .20-06-1 Remove and Install Engine . . . . . . . . . . . . .20-06-2 Group 07–Engine–790 Specifications General Specifications. . . . . . . . . . . . . . . .20-07-1 Repair Specifications. . . . . . . . . . . . . . . . .20-07-1 Tests and Adjustment Specifications. . . . .20-07-4 Operational Tests . . . . . . . . . . . . . . . . . . . . .20-07-4 Torque Values, Non-Standard Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . .20-07-4 Special Tools . . . . . . . . . . . . . . . . . . . . . . . .20-07-5 Other Materials . . . . . . . . . . . . . . . . . . . . . .20-07-5 Remove and Install Engine . . . . . . . . . . . . .20-07-7 Engine Repair . . . . . . . . . . . . . . . . . . . . . .20-07-14 Rocker Cover Removal/Installation . . . . .20-07-14 Rocker Arm Assembly . . . . . . . . . . . . . . .20-07-14 Rocker Arm Components . . . . . . . . . . . .20-07-15 Cylinder Head And Valves Removal And Installation. . . . . . . . . . . . .20-07-17 Cylinder Head And Valves Disassembly And Assembly . . . . . . . . . .20-07-18 Valve Seats . . . . . . . . . . . . . . . . . . . . . . .20-07-19 Intake and Exhaust Valves . . . . . . . . . . .20-07-20 Valve Recession . . . . . . . . . . . . . . . . . . .20-07-21 Valve Guides . . . . . . . . . . . . . . . . . . . . . .20-07-21 Valve Springs. . . . . . . . . . . . . . . . . . . . . .20-07-22 Exhaust Manifold . . . . . . . . . . . . . . . . . . .20-07-23 Intake Manifold . . . . . . . . . . . . . . . . . . . .20-07-23 Grind Valve Seats . . . . . . . . . . . . . . . . . .20-07-23 Lap Valves . . . . . . . . . . . . . . . . . . . . . . . .20-07-24 Measure Piston-to-Cylinder Head Clearance. . . . . . . . . . . . . . . . . . . .20-07-24 Piston and Connecting Rod. . . . . . . . . . .20-07-25 Connecting Rod Bearing . . . . . . . . . . . . .20-07-29 Piston Ring Groove . . . . . . . . . . . . . . . . .20-07-29 Piston Ring End Gap. . . . . . . . . . . . . . . .20-07-30 Piston Pin . . . . . . . . . . . . . . . . . . . . . . . . 20-07-30 Piston Pin Bore. . . . . . . . . . . . . . . . . . . . 20-07-31 Piston Pin Bushing . . . . . . . . . . . . . . . . . 20-07-31 Piston Diameter . . . . . . . . . . . . . . . . . . . 20-07-32 Cylinder Bore . . . . . . . . . . . . . . . . . . . . . 20-07-32 Deglazing . . . . . . . . . . . . . . . . . . . . . . . . 20-07-33 Reboring. . . . . . . . . . . . . . . . . . . . . . . . . 20-07-33 Crankshaft Rear Oil Seal . . . . . . . . . . . . 20-07-34 Crankshaft Front Oil Seal . . . . . . . . . . . . 20-07-35 Crankshaft and Main Bearings. . . . . . . . 20-07-35 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . 20-07-39 Camshaft . . . . . . . . . . . . . . . . . . . . . . . . 20-07-40 Camshaft Followers . . . . . . . . . . . . . . . . 20-07-43 Timing Gear Cover . . . . . . . . . . . . . . . . . 20-07-44 Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . 20-07-45 Timing Gear Cover Mounting Plate . . . . 20-07-46 Oil Pan and Strainer . . . . . . . . . . . . . . . . 20-07-46 Oil Pump. . . . . . . . . . . . . . . . . . . . . . . . . 20-07-46 Fuel Filter Assembly. . . . . . . . . . . . . . . . 20-07-48 Thermostat and Water Pump . . . . . . . . . 20-07-49 Component location–Fuel Supply . . . . . 20-07-50 Starting Motor Removal and Installation 20-07-52 Starting Motor Disassembly and Assembly. . . . . . . . . . . . . . . . . . . . . 20-07-53 Starting Motor Inspection/Test . . . . . . . . 20-07-56 Starting Motor Gear Train. . . . . . . . . . . . 20-07-58 Starting Motor Solenoid . . . . . . . . . . . . . 20-07-60 Alternator Removal And Installation. . . . 20-07-61 Alternator Disassembly . . . . . . . . . . . . . 20-07-62 Alternator Components . . . . . . . . . . . . . 20-07-65 Group 10–Cooling System Radiator 670/770/790/870/970/1070 Remove, Inspect and Install . . . . . . . . . . . 20-10-1 Group 15–Throttle and Governor Control Linkage Throttle Control Linkage 670/770/790/870/970/1070 Inspect and Repair . . . . . . . . . . . . . . . . . . 20-15-1 20-1
  • 11. Contents Group 20–Fuel System Injection Pump, Nozzle, and Governor Repair– 770/870/970/1070–Use CTM-3 . . . . . . . . 20-20-1 Fuel Injection Pump—790 . . . . . . . . . . . . . 20-20-1 Fuel Injection Nozzles—790. . . . . . . . . . . . 20-20-3 Remove, Inspect, and Install Fuel Tank 670/770/790 . . . . . . . . . . . . . . . . . . . . . . . . 20-20-6 870/970/1070 . . . . . . . . . . . . . . . . . . . . . . . 20-20-7 Replace Fuel Supply Pump . . . . . . . . . . . . . . . . . . 20-20-3 Fuel Shut-Off Solenoid. . . . . . . . . . . . . . . 20-20-3 Intake Air Heater–770/790/870/970/1070 20-20-4 20-2
  • 12. YANMAR ENGINE REPAIR—USE CTM-3 For complete repair information the component technical manual (CTM) is also required. Use the component manual in conjunction with this machine manual. TS225 -UN-17JAN89 OTHER MATERIAL Number Name Use T43512 Thread Lock and Sealer (Medium Apply to threads of front frame Strength) mounting cap screws. MX,2005DG,A1 -19-09JUN89 MX,2005DG,A2 -19-20OCT89 Group 05 Engine—670/770 TM1470 (15MAR90) 20-05-1 Compact Utility Tractor 010395 20 05 1
  • 13. REMOVE ENGINE 1. Remove fuel tank. (See procedure in Group 20.) 2. Remove starter. (See procedure in Section 40, Group 10.) 3. MFWD: Remove drive shaft. (See procedure in Section 50, Group 30.) 4. Remove fuel shut-off solenoid. (See procedure in Group 20.) NCAUTION: Explosive release of fluids from pressurized cooling system can cause serious burns. Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely. NOTE: Approximate coolant capacity is: 670.........................3.8 L (4.0 qt) 770.........................4.8 L (5.1 qt) 5. Drain coolant. 6. Remove radiator and air cleaner hoses. Close all openings using caps and plugs. NCAUTION: Muffler may be hot. Allow muffler to cool before removing. 7. Remove muffler and gasket. TS281 -UN-23AUG88 TS271 -UN-23AUG88 MX,2005DG,A3 -19-20OCT89 Engine—670/770/Remove and Install Engine TM1470 (15MAR90) 20-05-2 Compact Utility Tractor 010395 20 05 2
  • 14. NCAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury may call the Deere & Company Medical Department in Moline, Illinois, or other knowledgeable medical source. 8. Lower rockshaft arms. 9. Manual steering: Disconnect drag link (E). 10. Remove line clamp cap screws (D). 11. Disconnect hose (B) and flange (F). Close all openings with caps and plugs. 12. Power steering: Remove hydraulic lines. (See procedure in Section 60, Group 10.) 13. Disconnect wiring connectors (C and G). 14. Disconnect cable (A). A—Hour Meter Cable B—Pressure Line Hose C—Fusible Link Connector D—Cap Screws (2 used) E—Drag Link F—Supply Line Mounting Flange Left-Hand Side Shown G—Alternator Wiring Connector X9811 -UN-23AUG88 M53550 -UN-20NOV89 MX,2005DG,A4 -19-20OCT89 Engine—670/770/Remove and Install Engine TM1470 (15MAR90) 20-05-3 Compact Utility Tractor 010395 20 05 3
  • 15. 15. Close shutoff valve on fuel filter. 16. Disconnect lines (F and H). Close all openings using caps and plugs. 17. Disconnect wiring harness (C and G). 18. Disconnect wiring leads (D and J). 19. Remove support rod (E). 20. Remove control rod (I). 21. Remove air shield (B). 22. Remove bracket (A). A—Fuel Tank Support Bracket B—Air Shield C—Wiring Harness D—Coolant Temperature Switch Wiring Lead E—Radiator Support Rod F—Return Fuel Leak-Off Line G—Wiring Harness H—Fuel Pump Supply Line I—Throttle Control Rod J—Engine Oil Pressure Switch Wiring Lead Right-Hand Side Shown M53551 -UN-20NOV89 MX,2005DG,A5 -19-20OCT89 Engine—670/770/Remove and Install Engine TM1470 (15MAR90) 20-05-4 Compact Utility Tractor 010395 20 05 4
  • 16. A—Lifting Brackets (2 used) C—Floor Jack E—Cap Screw (12 used) F—Support Stand B—Recovery Tank Assembly D—Wood Block (2 used) 23. Remove recovery tank assembly (B). 24. Remove rocker arm cover. 25. Install lifting brackets such as JDG19 or JT01748 Lifting Brackets (A). 26. Attach a hoist to engine. 27. Install support stand (F) under clutch housing. 28. Install a floor jack (C) under front weight support. 29. Install a wood block (D) between front axle and frame on both sides. 30. Remove six cap screws (E) from each side of frame. 31. Roll front end away from tractor. M53552 -UN-29JAN90 NOTE: Put transmission in neutral to ease clutch shaft alignment with engine during installation. 32. Put transmission shift lever in neutral. 33. Remove eight cap screws and lock washers. Remove engine. 34. Make repairs as necessary. (See CTM-3.) M53553 -UN-20NOV89 MX,2005DG,A6 -19-20OCT89 MX,2005DG,A7 -19-20OCT89 Engine—670/770/Remove and Install Engine TM1470 (15MAR90) 20-05-5 Compact Utility Tractor 010395 20 05 5
  • 17. INSTALL ENGINE 1. Put transmission shift lever in neutral to ease clutch shaft alignment with engine. 2. Apply multipurpose grease to end of clutch shaft. NOTE: Turn flywheel when installing engine, to engage engine with clutch shaft(s). 3. Install engine. Tighten cap screws to 54 N¡m (40 lb-ft). M53553 -UN-20NOV89 A—Lifting Brackets (2 used) C—Floor Jack E—Cap Screw (12 used) F—Support Stand B—Recovery Tank Assembly D—Wood Block (2 used) 4. Apply thread lock and sealer (medium strength) to threads of cap screws (E). 5. Install front end to tractor. Tighten cap screws (E) to 90 N¡m (65 lb-ft). 6. Remove wood blocks (D), floor jack (C) and support stand (F). 7. Remove lifting brackets (A). 8. Install rocker arm cover. 9. Install recovery tank assembly (B). M53552 -UN-29JAN90 MX,2005DG,A8 -19-20OCT89 MX,2005DG,A9 -19-20OCT89 Engine—670/770/Remove and Install Engine TM1470 (15MAR90) 20-05-6 Compact Utility Tractor 010395 20 05 6
  • 18. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 19. 10. Install bracket (A). 11. Install air shield (B). 12. Install control rod (I). 13. Install support rod (E). 14. Connect wiring leads (D and J). 15. Connect wiring harness (C and G). 16. Connect lines (F and H). 17. Open shutoff valve on fuel filter. A—Fuel Tank Support Bracket B—Air Shield C—Wiring Harness D—Coolant Temperature Switch Wiring Lead E—Radiator Support Rod F—Return Fuel Leak-Off Line G—Wiring Harness H—Fuel Pump Supply Line I—Throttle Control Rod J—Engine Oil Pressure Switch Wiring Lead Right-Hand Side Shown M53551 -UN-20NOV89 MX,2005DG,A10 -19-20OCT89 Engine—670/770/Remove and Install Engine TM1470 (15MAR90) 20-05-7 Compact Utility Tractor 010395 20 05 7
  • 20. 18. Connect cable (A). 19. Connect wiring connectors (C and G). 20. Power steering: Install hydraulic lines. (See procedure in Section 60, Group 10.) 21. Connect flange (F) and hose (B). 22. Install line clamp cap screws (D). 23. Manual steering: Connect drag link (E). 24. Install muffler and new gasket. 25. Install radiator and air cleaner hoses. 26. MFWD: Install drive shaft. (See procedure in Section 50, Group 30.) 27. Install starter. (See procedure in Section 40, Group 10.) 28. Install fuel shut-off solenoid. (See procedure in Group 20.) 29. Install fuel tank. (See procedure in Group 20.) Left-Hand Side Shown 30. Fill radiator with proper coolant to top of filler neck. (See Engine Coolant in Section 10, Group 20.) A—Hour Meter Cable B—Pressure Line Hose 31. Adjust throttle control linkage. (See Section 220, C—Fusible Link Connector D—Cap Screws (2 used) Group 15.) E—Drag Link F—Supply Line Mounting Flange G—Alternator Wiring Connector M53550 -UN-20NOV89 MX,2005DG,A11 -19-20OCT89 Engine—670/770/Remove and Install Engine TM1470 (15MAR90) 20-05-8 Compact Utility Tractor 010395 20 05 8