parts catalogue manual

1. WP2300S Series
Order Number: 812686-006
Printed in Germany ● Revision Level B
Parts Manual

2. A
WP2300S 11/2004 • Printed in Germany MP-REV-1723
REVISION
Overview of Revisions:
Pages 82 & 83 ....................... Fixed Platform added.

3. 1
Printed in Germany
TABLE OF CONTENT

4. 3
M1.0-0000-0003
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TABLE OF CONTENT
MP-WP2300S-GB 11/04 • Printed in Germany MP-IDX-1723
Table of Content
ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.
General ................................................................................. 7
SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.
Covers................................................................................... 12
Covers (Batterierollers) ........................................................ 14
Caster Wheel ........................................................................ 16
SECTION 2 – HYDRAULIC PART PAGE SERIAL NR. CUT REV.
Tube/Hose Layout.................................................................. 20
Pump Motor and Pump ......................................................... 22
SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.
Drive Unit .............................................................................. 26
Gearbox................................................................................. 28
Drive Motor ........................................................................... 30
Knuckle ................................................................................. 32
SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.
Elektrical Parts ..................................................................... 36,38,40
Contactor .............................................................................. 42
Control Handle ...................................................................... 44,46
Emergency Disconnect/Battery Connector .......................... 48
Instrument ............................................................................. 50
Horn ...................................................................................... 52
SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.
Brake..................................................................................... 56
SECTION 7 – MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.
Fork Carriage (single Loadwheel) ......................................... 60,62
Fork Carriage (tandem Loadwheel) ....................................... 64,66
Lift Stucture........................................................................... 68
SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.
Lift Cylinder ........................................................................... 72
SECTION 9 – CABIN/PLATFORM PAGE SERIAL NR. CUT REV.
Platform ................................................................................. 76,78
Platform (fixed Platform) ....................................................... 80
Platform (fixed Platform) ....................................................... 82
SECTION10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.
Labels and Decals................................................................. 86

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Printed in Germany
INTRODUCTION

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M1.0-0000-0007
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INTRODUCTION
MP-WP2300S-GB 11/04 • Printed in Germany M/P-ITD-1723
Important customer information
To ensure the safety of the truck, you, the customer,
must only carry out maintenance and repairs as
stipulated in the operator manual.
Any additional work must be performed by Crown
authorised service technicians. Authorised service
technicians have the required expertise and up-to-date
service information.
If you wish to have your own technicians trained, please
contact Crown for relevant training courses.
Subsequent Attachments and Modifications
made to the Truck
DANGER!
Any proposed modification which would
alter the original condition of the truck
when delivered, must first be assessed and
approved in writing by Crown Gabelstapler
GmbH.
● The net weight and position of
attachments may considerably affect the
capacity and other truck characteristics.
● Changing the electrical system or adding
electrically operated components may
result in operating faults.
Modifications which have not been assessed may
result in fatal accidents!
Ordering Spare Parts
Spare parts can be ordered by quoting:
● The truck specification number
● The truck model number
● The truck serial number
This information can be found on the truck's data plate.
Only if this information is provided can the order be
processed quickly, correctly and reliably.
Please refer to the Technical Specifications Sheet for the
utilisable loads, technical data and dimensions for this
series. Brochures can be obtained from your CROWN
dealer or from the following address:
CROWN Gabelstapler GmbH & CoKG
Moosacher Str. 52
80809 Munich
GERMANY
Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 oder 133

7. Printed in Germany
9
PARTS

8. Printed in Germany
11
SECTION 1

9. M1.0-0000-00012
M1.0-0000-00012
12
MP-WP2300S-GB 11/04 • Printed in Germany
MP-1.0-1723
M1545
COVERS

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11. 13
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
To select part number, refer to truck data number.
See Section ITD
MP-WP2300S-GB 11/04 • Printed in Germany MP-1.0-1723
COVERS
1..................... 807575 ..................................... Cover ...................................................................................................... 1
2..................... 807379 ..................................... Cover ...................................................................................................... 1
3..................... 050009-020 .............................. Washer ................................................................................................... 9
4..................... 050068-003 .............................. Nut .......................................................................................................... 9
5..................... 050003-030 .............................. Screw...................................................................................................... 5
804863-007 .............................. Nut .......................................................................................................... 5
6..................... 807380 ..................................... Instrument Panel ..................................................................................... 1
050009-013 .............................. Washer ................................................................................................... 5
050006-024 .............................. Screw...................................................................................................... 5
7..................... 109127-003 .............................. Clip Arrow (red)....................................................................................... 1
8..................... 109127-001 .............................. Clip Arrow (green) ................................................................................... 1
9..................... 801900 ..................................... Keyswitch ............................................................................................... 1
803678-012 .............................. Crimp-Faston .......................................................................................... 2
10.................... 807563 ..................................... Support ................................................................................................... 1
11.................... 051057-013 .............................. Spring ..................................................................................................... 2
12.................... 805813 ..................................... Wedge..................................................................................................... 1
13.................... 050072-007 .............................. Screw...................................................................................................... 2
14.................... 050068-003 .............................. Nut .......................................................................................................... 2
15.................... 807381 ..................................... Battery Cover.......................................................................................... 1
16.................... 803469-008 .............................. Screw...................................................................................................... 4
050025-001 .............................. Screw...................................................................................................... 4
050068-002 .............................. Nut .......................................................................................................... 4
17.................... 805845 ..................................... Plate ........................................................................................................ 1
18.................... 805814 ..................................... Spring ..................................................................................................... 1
19.................... 050067-011 .............................. Screw...................................................................................................... 2
20.................... 805816 ..................................... Retainer .................................................................................................. 1
21.................... 050025-008 .............................. Screw...................................................................................................... 2
22.................... 050068-003 .............................. Nut .......................................................................................................... 2
807574 ..................................... Cover Assembly (included 1-4)............................................................... 1
807651 ..................................... Instrument Panel Assembly (included 6-9) ............................................. 1
807562 ..................................... Battery Cover Assembly (included 10-19) .............................................. 1