parts catalogue manual

1. ST3000 Series
Order Number: 812708-006
Printed in Germany ● Revision Level A
Parts Manual

2. 1
Printed in Germany
TABLE OF CONTENT

3. 3M1.0-0000-00033
TABLE OF CONTENT
MP-ST3000-GB 10/04 • Printed in Germany MP-IDX-3130
Table of Content
ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.
General ................................................................................. 7
SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.
Covers................................................................................... 12
Outriggers ............................................................................. 14
Caster Wheel ........................................................................ 16
SECTION 2 – HYDRAULIC PART PAGE SERIAL NR. CUT REV.
Tube-/Hose Layout ................................................................ 20
Hydraulic TT Mast ................................................................. 22
SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.
Gearbox................................................................................. 26
Drive Motor ........................................................................... 28
Knuckel ................................................................................. 30
SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.
Electrical Parts ..................................................................... 34, 36, 38
Contactor .............................................................................. 40
Control Handle ...................................................................... 42, 44
Charger ................................................................................. 46
Batteries ................................................................................ 48
Instrument ............................................................................. 50
Reverse Alarm ...................................................................... 52
Strobe Light ........................................................................... 54
SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.
Brake..................................................................................... 58
SECTION 7 – MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.
TL Mast ................................................................................. 62
TL Mast - Chain .................................................................... 64
TT Mast ................................................................................. 66
TT Mast - Chain .................................................................... 68
Fork Carriage ........................................................................ 70
Mast Safty Screen ................................................................ 72
Forks ..................................................................................... 74
Load Backrest ....................................................................... 76
Yoke ...................................................................................... 80
SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.
Lift Cylinder ........................................................................... 82
Free Lift Cylinder................................................................... 84
SECTION10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.
Labels and Decals................................................................. 88

4. 5
Printed in Germany
INTRODUCTION

5. 7M1.0-0000-00077
INTRODUCTION
MP-ST3000-GB 10/04 • Printed in Germany M/P-ITD-3130
Important customer information
To ensure the safety of the truck, you, the customer,
must only carry out maintenance and repairs as
stipulated in the operator manual.
Any additional work must be performed by Crown
authorised service technicians. Authorised service
technicians have the required expertise and up-to-date
service information.
If you wish to have your own technicians trained, please
contact Crown for relevant training courses.
Subsequent Attachments and Modifications
made to the Truck
DANGER!
Any proposed modification which would
alter the original condition of the truck
when delivered, must first be assessed and
approved in writing by Crown Gabelstapler
GmbH.
● The net weight and position of
attachments may considerably affect the
capacity and other truck characteristics.
● Changing the electrical system or adding
electrically operated components may
result in operating faults.
Modifications which have not been assessed may
result in fatal accidents!
Ordering Spare Parts
Spare parts can be ordered by quoting:
● The truck specification number
● The truck model number
● The truck serial number
This information can be found on the truck's data plate.
Only if this information is provided can the order be
processed quickly, correctly and reliably.
Please refer to the Technical Specifications Sheet for the
utilisable loads, technical data and dimensions for this
series. Brochures can be obtained from your CROWN
dealer or from the following address:
CROWN Gabelstapler GmbH & CoKG
Moosacher Str. 52
80809 Munich
GERMANY
Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 oder 133

6. Printed in Germany
9
PARTS

7. Printed in Germany
11
SECTION 1

8. M1.0-0000-00012M1.0-0000-0001212
MP-ST3000-GB 10/04 • Printed in Germany
A
A
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MP-1.0-3130
MP-3130-101
COVERS
to Knuckle

9. 13
MP-ST3000-GB 10/04 • Printed in Germany
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
To select part number, refer to truck data number.
See Section ITD
MP-1.0-3130
COVERS
1..................... 813342 ..................................... Knuckle Cover ........................................................................................ 1
2..................... 050005-086 .............................. Screw...................................................................................................... 2
3..................... 813275-002 .............................. Cover (without Charger) ......................................................................... 1
813496-002 .............................. Cover (with Charger & UK-Plug)............................................................. 1
4..................... 050003-067 .............................. Screw...................................................................................................... 5
5..................... 805825-001 .............................. Blind Rivet Nut ........................................................................................ 4
6..................... 813537-331 .............................. Cover (without Charger) ......................................................................... 1
813537-332 .............................. Cover (with Charger) .............................................................................. 1
813537-333 .............................. Cover (with Charger/UK-Plug) ................................................................ 1
7..................... 813152 ..................................... Cover ...................................................................................................... 1
8..................... 050077-013 .............................. Screw...................................................................................................... 2
9..................... 109127-001 .............................. Clip Arrow Indicator (Green) ................................................................... 1
10.................... 109127-003 .............................. Clip Arrow Indicator (Red) ...................................................................... 1
11.................... 805818 ..................................... Spacer .................................................................................................... 6
12.................... 803469-007 .............................. Screw...................................................................................................... 6
13.................... 050010-061 .............................. Washer ................................................................................................... 2
050009-057 .............................. Washer (0,5 mm) .................................................................................... AR
050009-058 .............................. Washer (1,0 mm) .................................................................................... AR
050009-059 .............................. Washer (2,0 mm) .................................................................................... AR
14.................... 050008-057 .............................. Nut .......................................................................................................... 2
15.................... 813261 ..................................... Threaded Boss ....................................................................................... 2
16.................... 811617-001 .............................. Sidecover................................................................................................ 1
17.................... 811617-002 .............................. Sidecover................................................................................................ 1
18.................... 812933 ..................................... Wing Nut ................................................................................................. 2
19.................... 811572 ..................................... Power Unit Frame ................................................................................... 1
20.................... 812952 ..................................... Battery Cover Assembly (included 21 - 26) ............................................ 1
21.......................... 812953 ..................................... Tray ................................................................................................... 1
055055-021 .............................. Sheating ............................................................................................ 3
22.......................... 812956-001 .............................. Rubber End Cap ............................................................................... 1
23.......................... 812956-002 .............................. Rubber End Cap ............................................................................... 1
24.......................... 050067-012 .............................. Screw ................................................................................................ 8
053050-006 .............................. Screw Locking................................................................................... AR
25.......................... 804834-012 .............................. Cord .................................................................................................. 1
26.......................... 813790 ..................................... Mat .................................................................................................... 1
053050-010 .............................. Adhesive ........................................................................................... AR
813522-101 Cover Assembly (without Charger/included 6, 7, 9 - 12) ........................................................ 1
813522-102 Cover Assembly (with Charger/included 6, 7, 9 - 12) ............................................................. 1
813522-103 Cover Assembly (with Charger/UK-Plug/included 6, 7, 9 - 12) .............................................. 1

10. M1.0-0000-00014M1.0-0000-0001414
MP-ST3000-GB 10/04 • Printed in Germany
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MP-1.1-3130
MP-3130-103
Torque Bolts 385 Nm
Power Unit see Section 01.0
OUTRIGGERS

11. 15
MP-ST3000-GB 10/04 • Printed in Germany
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
To select part number, refer to truck data number.
See Section ITD
MP-1.1-3130
1..................... 814370 ..................................... Outrigger (965 mm) ................................................................................. 1
814711 ..................................... Outrigger (864 mm) ................................................................................. 1
2..................... 814369 ..................................... Outrigger (965 mm) ................................................................................. 1
814712 ..................................... Outrigger (864 mm) ................................................................................. 1
3..................... 811422 ..................................... Clamp...................................................................................................... 2
4..................... 050007-071 .............................. Screw...................................................................................................... 4
5..................... 110454 ..................................... Axle ......................................................................................................... 2
6..................... 060009-083 .............................. Retaining Ring ........................................................................................ 2
7..................... 813081-100 .............................. Loadwheel............................................................................................... 2
8..................... 055002-027 .............................. Bearing ................................................................................................... 2
9..................... 813081-200 .............................. String Guard............................................................................................ 2
10.................... 050006-052 .............................. Screw...................................................................................................... 2
11.................... 050008-030 .............................. Nut .......................................................................................................... 2
813081-001 .............................. Loadwheel Assembly (included 7 - 9) ..................................................... 2
OUTRIGGERS

12. M1.0-0000-00016M1.0-0000-0001616
MP-ST3000-GB 10/04 • Printed in Germany
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MP-1.5-3130
MP-3130-102
CASTERWHEEL

13. 17
MP-ST3000-GB 10/04 • Printed in Germany
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
To select part number, refer to truck data number.
See Section ITD
MP-1.5-3130
CASTERWHEEL
1........................................................................ Caster Bracket ....................................................................................... 1
2..................... 805888-009 .............................. Axle ......................................................................................................... 1
3..................... 050000-047 .............................. Roll Pin ................................................................................................... 4
4..................... 055002-027 .............................. Bearing Ball ............................................................................................. 2
5..................... 813129 ..................................... Wheel ...................................................................................................... 1
6........................................................................ Caster Rig............................................................................................... 1
7..................... 805888-008 .............................. Shaft........................................................................................................ 1
8..................... 051058-013 .............................. Bearing Ball ............................................................................................. 2
9..................... 805888-002 .............................. Spring ..................................................................................................... 2
10.................... 805888-007 .............................. Plate ........................................................................................................ 1
11.................... 805888-011 .............................. Spring ..................................................................................................... 1
12.................... 805888-003 .............................. Screw...................................................................................................... 1
13.................... 050008-053 .............................. Nut .......................................................................................................... 1
14.................... 810204 ..................................... String Guard............................................................................................ 2
15.................... 050012-048 .............................. Retaining Ring ........................................................................................ 1
16.................... 055002-022 .............................. Bearing Ball ............................................................................................. 1
17.................... 050012-049 .............................. Retaining Ring ........................................................................................ 1
18.................... 813189 ..................................... Flange ..................................................................................................... 1
19.................... 050067-035 .............................. Screw...................................................................................................... 3
805888-001 .............................. Caster Wheel Assembly (included 1 - 14)............................................... 1
805230 ..................................... Caster Wheel Assembly (included 1, 3, 6 - 13) ....................................... 1
813128 ..................................... Wheel Assembly (included 4, 5, 14)........................................................ 1

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15. Printed in Germany
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16. Printed in Germany
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SECTION 2