parts catalogue manual

1. WD2300S Series
Order Number: 812712-006
Printed in Germany ● Revision Level A
Parts Manual

2. 1
Printed in Germany
TABLE OF CONTENT

3. 3M1.0-0000-00033
TABLE OF CONTENT
MP-WD2300S-GB 02/05 • Printed in Germany MP-IDX-3400
Table of Content
ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.
General ................................................................................. 7
SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.
Covers................................................................................... 12, 14
Caster Wheel ........................................................................ 16
SECTION 2 – HYDRAULIC PART PAGE SERIAL NR. CUT REV.
Tube-/Hose Layout ................................................................ 20, 22
SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.
Drive Unite ............................................................................ 26
Gearbox................................................................................. 28
Drive Motor ........................................................................... 30
Knuckel ................................................................................. 32
SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.
Electrical Parts ..................................................................... 36, 38, 40
Contactor .............................................................................. 42
Control Handle ...................................................................... 44, 46
Emergency Disconnect/Battery Connector .......................... 48
Instrument ............................................................................. 50
Horn ...................................................................................... 52
SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.
Brake..................................................................................... 56
SECTION 7 – MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.
Mast ...................................................................................... 60
Fork Carriage ........................................................................ 62
Mast Safty Screen ................................................................ 64
Lift Structure ......................................................................... 66
Load Backrest ....................................................................... 68
SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.
Lift Cylinder ........................................................................... 72
Free Lift Cylinder................................................................... 74
SECTION 9 – CABIN/PLATFORM PAGE SERIAL NR. CUT REV.
Platform ................................................................................. 78,80

4. 5
Printed in Germany
INTRODUCTION

5. 7M1.0-0000-00077
INTRODUCTION
MP-WD2300S-GB 02/05 • Printed in Germany M/P-ITD-3400
Important customer information
To ensure the safety of the truck, you, the customer,
must only carry out maintenance and repairs as
stipulated in the operator manual.
Any additional work must be performed by Crown
authorised service technicians. Authorised service
technicians have the required expertise and up-to-date
service information.
If you wish to have your own technicians trained, please
contact Crown for relevant training courses.
Subsequent Attachments and Modifications
made to the Truck
DANGER!
Any proposed modification which would
alter the original condition of the truck
when delivered, must first be assessed and
approved in writing by Crown Gabelstapler
GmbH.
● The net weight and position of
attachments may considerably affect the
capacity and other truck characteristics.
● Changing the electrical system or adding
electrically operated components may
result in operating faults.
Modifications which have not been assessed may
result in fatal accidents!
Ordering Spare Parts
Spare parts can be ordered by quoting:
● The truck specification number
● The truck model number
● The truck serial number
This information can be found on the truck's data plate.
Only if this information is provided can the order be
processed quickly, correctly and reliably.
Please refer to the Technical Specifications Sheet for the
utilisable loads, technical data and dimensions for this
series. Brochures can be obtained from your CROWN
dealer or from the following address:
CROWN Gabelstapler GmbH & CoKG
Moosacher Str. 52
80809 Munich
GERMANY
Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 oder 133

6. Printed in Germany
9
PARTS

7. Printed in Germany
11
SECTION 1

8. M1.0-0000-00012M1.0-0000-0001212
MP-WD2300S-GB 02/05 • Printed in Germany
1
6
5 6
2
3
4
5
12
11
7
8
9
10
MP-1.0-3400
MP-3300-009
COVERS
Power Unit
Part 1-2

9. 13
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
To select part number, refer to truck data number.
See Section ITD
MP-WD2300S-GB 02/05 • Printed in Germany MP-1.0-3400
COVERS
1..................... 807575 ..................................... Cover ...................................................................................................... 1
2..................... 807379 ..................................... Cover ...................................................................................................... 1
3..................... 050009-020 .............................. Washer ................................................................................................... 9
4..................... 050068-003 .............................. Nut .......................................................................................................... 9
5..................... 804863-007 .............................. Cage Nut................................................................................................. 5
6..................... 050003-035 .............................. Screw...................................................................................................... 5
7..................... 807380 ..................................... Cover ...................................................................................................... 1
8..................... 816156 ..................................... Key Switch Assembly ............................................................................. 1
803678-012 .............................. Terminal tabs ........................................................................................... 2
9..................... 109127-003 .............................. Clip Arrow (red)....................................................................................... 1
10.................... 109127-001 .............................. Clip Arrow (green) ................................................................................... 1
11.................... 050009-013 .............................. Washer ................................................................................................... 5
12.................... 050006-024 .............................. Screw...................................................................................................... 5
807574 ..................................... Cover Assembly (included 1 - 4) ............................................................ 1
807651 ..................................... Cover Assembly (included 7 - 10) .......................................................... 1

10. M1.0-0000-00014M1.0-0000-0001414
MP-WD2300S-GB 02/05 • Printed in Germany
1 2
3
4
5
7
6
6
7
9
11
12
13
8
10
14
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16
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16
17
MP-1.0-3400
MP-3300-010
COVERS
Part 2-2
Forke Carriage Frame

11. 15
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
To select part number, refer to truck data number.
See Section ITD
MP-WD2300S-GB 02/05 • Printed in Germany MP-1.0-3400
COVERS
1..................... 815456 ..................................... Cover Assembly ..................................................................................... 1
815270 ..................................... Rubber Pad ....................................................................................... 3
2..................... 805814 ..................................... Spring ..................................................................................................... 1
3..................... 805845 ..................................... Bracket ................................................................................................... 1
4..................... 050006-020 .............................. Screw...................................................................................................... 2
5..................... 813614 ..................................... Hinge....................................................................................................... 1
6..................... 050003-065 .............................. Screw...................................................................................................... 4
7..................... 050068-002 .............................. Nut .......................................................................................................... 4
8..................... 813617 ..................................... Hinge....................................................................................................... 1
9..................... 813613 ..................................... Lock ........................................................................................................ 1
10.................... 050000-014 .............................. Roll Pin ................................................................................................... 1
11.................... 813625 ..................................... Retainer .................................................................................................. 1
12.................... 050025-008 .............................. Screw...................................................................................................... 2
13.................... 050068-003 .............................. Nut .......................................................................................................... 2
14.................... 815132 ..................................... Bracket ................................................................................................... 1
15.................... 050005-040 .............................. Screw...................................................................................................... 2
16.................... 804681 ..................................... Bearing ................................................................................................... 10
17.................... 804207 ..................................... Roller ...................................................................................................... 5
18.................... 813648 ..................................... Axle ......................................................................................................... 5

12. M1.0-0000-00016M1.0-0000-0001616
MP-WD2300S-GB 02/05 • Printed in Germany
1
2
3
4
11
5
6
10
7
8
9
8
7
MP-1.5-3400
MP-3300-007
CASTERWHEEL
Power Unit

13. 17
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Always Specify Model & Serial Number
To select part number, refer to truck data number.
See Section ITD
MP-WD2300S-GB 02/05 • Printed in Germany MP-1.5-3400
CASTERWHEEL
1..................... 811797 ..................................... Plate ........................................................................................................ 2
2..................... 050012-040 .............................. Ring, Retaining ....................................................................................... 2
3..................... 055002-019 .............................. Bearing Ball ............................................................................................. 2
4..................... 050012-041 .............................. Ring, Retaining ....................................................................................... 2
5..................... 811796 ..................................... Accommodation ...................................................................................... 2
6..................... 812240 ..................................... Screw...................................................................................................... 2
7..................... 811799 ..................................... Bush........................................................................................................ 4
8..................... 811800 ..................................... String Guard............................................................................................ 4
9..................... 811802 ..................................... Wheel ...................................................................................................... 2
10.................... 050008-082 .............................. Nut .......................................................................................................... 2
11.................... 050005-032 .............................. Screw...................................................................................................... 8
811804 ..................................... Accommodation Assembly (inclusive 1-5) .............................................. 2
811805 ..................................... Caster Wheel Assembly (inclusive 1-10) ................................................ 2

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15. Printed in Germany
19
SECTION 2

16. M1.0-0000-00020M1.0-0000-0002020
MP-WD2300S-GB 02/05 • Printed in Germany
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2342
MP-2.1-3400
MP-3400-020
TUBE/HOSE LAYOUT
Part 1-2
Power Unit