service repair manual

1. Fig. 011 CYLINDER BLOCK
DL450

2. Fig. 011 CYLINDER BLOCK
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9003409 CYLINDER BLOCK ASS'Y 1
2 - BLOCK;CYLINDER 1 D
3 K9002985 PIN;DOWEL 2
4 K9002991 PLUG;RETAINER 1
5 K9003016 WASHER;PLAIN 1
6 K9003017 DISC;VALVE 1
7 K9003018 SPRING;COMPRESSION 1
8 K9003271 BUSHING 7
9 K9003005 PLUG;PIPE 2
10 K9003046 SEAT;PRS REGULATOR VALVE 1
11 K9003407 CAP;MAIN BEARING NO4 1
13 K9003047 CAP;MAIN BEARING 6
14 K9003250 KIT;SCREW HEX HEAD CAP 14
15 K9003028 WASHER;PLAIN 1
16 K9003194 SCREW;CAP 1
17 K9003329 STUD 7
18 K9002972 PIN;DOWEL 1
19 K9002983 PIN;DOWEL 2
20 K9003004 PLUG;EXPANSION 4
21 K9003003 PLUG;EXPANSION 9
22 K9003433 PIN;DOWEL 3
23 K9002321 PLUG;PIPE 1
24 K9003044 DOWEL;RING 3
25 K9003069 PLUG;THREADED 4
26 K9003069 PLUG;THREADED 1
27 K9003070 SEAL;O-RING 1
28 K9003089 PLUG;THREADED 1
29 - PLUG;THREADED 1 D
30 K9002326 SEAL;O-RING 1
31 K9003119 SENSOR;VISCOSITY 1
32 K9003116 PLUNGER;PRS REGULATOR 1
33 K9003013 SPRING;COMPRESSION 1
34 K9003285 PLUG;RETAINER 1
35 K9003083 NIPPLE;COUPLING 1
37 K9003252 KIT;CYLINDER LINER 6
39 K9003093 SEAL;RECTANGULAR 1
1DL450

3. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
42 K9003136 NOZZLE;PISTON COOLING 6
43 K9003127 SCREW;HEX FLANGE HEAD CAP 6
2DL450

4. Fig. 012 TIMING GEAR CASE
DL450

5. Fig. 012 TIMING GEAR CASE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
2 K9007342 HOUSING;GEAR 1
3 K9003036 BEARING;NEEDLE 1
4 K9003317 BEARING;NEEDLE 1
5 K9003302 SEAL;O-RING 1
6 K9003256 SCREW;CAPTIVE WASHER CAP 11
7 K9003268 SCREW;CAPTIVE WASHER CAP 5
8 K9003179 SEAL;RECTANGULAR RING 6
9 K9003281 SEAL;RECTANGULAR RING 1
10 K9003282 SEAL;RECTANGULAR RING 1
11 K9003145 IDLER GEAR ASS'Y 1
12 - GEAR;IDLER 1 D
13 K9003042 BUSHING 1
14 K9003040 SHAFT;IDLER 1
15 K9003045 RETAINER;GEAR 1
16 K9003147 BEARING;THRUST 2
17 K9003150 PLATE;THRUST 1
18 K9003073 SCREW;CAP 3
19 K9003146 IDLER GEAR ASS'Y 1
20 - GEAR;IDLER 1 D
21 K9003043 BUSHING 1
22 K9003045 RETAINER;GEAR 1
23 K9003147 BEARING;THRUST 2
24 K9003073 SCREW;CAP 3
25 K9003041 SHAFT;IDLER 1
26 K9003072 IDLER GEAR ASS'Y 1
27 - GEAR;IDLER 1 D
28 K9003043 BUSHING 1
29 K9003147 BEARING;THRUST 2
30 K9003041 SHAFT;IDLER 1
31 K9003291 RETAINER;GEAR 1
32 K9003298 SCREW;TWELVE POINT CAP 3
33 K9003306 SEAL;RECTANGULAR RING 1
34 K9003290 SPACER;MOUNTING 1
35 K9003277 SUPPORT;HYDRAULIC PUMP 1
36 K9003265 ADAPTER;HYDRAULIC PUMP 1
37 K9003036 BEARING;NEEDLE 1
1DL450

6. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
38 K9003052 GEAR;PUMP 1
39 K9003035 ADAPTER;SPLINE 1
40 K9003170 GEAR;PUMP 1
41 K9002986 GASKET;HYDRAULIC PUMP 1
42 K9003167 SCREW;CAPTIVE WASHER CAP 3
43 K9003299 SEAL;O-RING 1
44 K9007303 PLATE;COVER 1
45 K9007312 BOLT 2
2DL450

7. Fig. 013 TIMING GEAR CASE COVER
DL450

8. Fig. 013 TIMING GEAR CASE COVER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9003428 KIT;GEAR COVER 1
2 - COVER;GEAR 1 D
3 K9003427 KIT;STRIP SEAL 1
4 K9003418 PLUG;GEAR COVER 1
5 K9003413 SCREW;HEX FLANGE HEAD CAP 5
6 K9003412 SCREW;HEX FLANGE HEAD CAP 33
7 K9003254 OIL SEAL KIT 1
8 - SEAL;OIL 1 D
9 K9003434 GASKET;CARRIER 1
10 K9003340 SEAL;DUST 1
11 K9007335 OIL SEAL KIT 1
12 - SEAL;OIL 1 D
13 - GASKET;CARRIER 1 D
14 K9003318 SEAL;DUST 1
19 K9007317 PULLEY;ACCESSORY DRIVE 1
20 K9003259 SCREW;CAP 1
21 K9003260 WASHER;PLAIN 1
1DL450

9. Fig. 014 FLY WHEEL HOUSING
DL450

10. Fig. 014 FLY WHEEL HOUSING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9002979 WASHER;PLAIN 14
2 K9002992 GASKET;WATER HEADER COVER 1
3 K9002322 PLUG;PIPE 1
4 K9002323 PLUG;PIPE 1
5 K9003026 SCREW;CAP 2
6 K9003031 SCREW;CAP 12
7 K9003037 SCREW;CAP 2
8 K9003038 GASKET;COVER PLATE 1
9 K9003039 COVER;ACCESS HOLE 1
10 K9003101 PLUG;THREADED 3
11 K9003173 PLATE;COVER 1
12 K9003202 SCREW;CAP 4
13 K9003234 HOUSING;FLYWHEEL 1
15 K9003267 SLEEVE 1
16 K9003425 KIT;REAR SEAL CRANK 1
17 - SEAL;OIL 1 D
18 K9003421 SCREW;CAP 12
1DL450

11. Fig. 015 CRANK SHAFT & PISTON(T-3)
DL450

12. Fig. 015 CRANK SHAFT & PISTON(T-3)
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9003130 CRANKSHAFT 1
2 K9003435 KEY;PLAIN WOODRUFF 1
3 K9003144 GEAR;CRANKSHAFT 1
4 K9003398 OIL SEAL KIT 1
5 K9003280 SLEEVE;WEAR 1
6 K9003400 MAIN METAL KIT (STD) 1
7 K9003023 METAL,MAIN(UPPER) 7
8 K9003024 METAL,MAIN(LOWER) 7
9 K9007326 WASHER;THRUST(LOWER) 2
10 K9007327 WASHER;THRUST(UPPER) 2
6 K9003401 MAIN METAL KIT (0.25) 1 OS
7 K9007304 METAL;MAIN(UPPER-0.25) 7
8 K9007305 METAL;MAIN(LOWER-0.25) 7
9 K9007326 WASHER;THRUST(LOWER) 2
10 K9007327 WASHER;THRUST(UPPER) 2
15 K9003183 FLYWHEEL ASS'Y 1
16 K9003182 FLYWHEEL 1
17 K9002969 GEAR;FLYWHEEL RING 1
18 K9003416 SCREW;HEX FLANGE HEAD CAP 8
19 K9003177 DAMPER;VIBRATION 1
20 K9003214 PULLEY;CRANKSHAFT 1
21 K9003295 PLATE;CLAMPING 1
22 K9003269 SCREW;CAP 5
23 K9003411 PLATE;CLAMPING 1
24 K9003426 PISTON KIT 6
28 K9003019 RING;RETAINING 2
29 K9003423 PIN;PISTON 1
30 K9003253 SET;PISTON RING 6
31 K9003160 RING;OIL PISTON 1
32 K9003343 RING;COMPRESSION PISTON 1
33 K9003315 RING;COMPRESSION PISTON 1
34 K9003344 ROD;ENGINE CONNECTING 6
36 K9003341 BUSHING 1
37 K9003048 DOWEL;RING 2
38 K9003049 SCREW;CAP 2
39 K9003020 MAIN METAL CON-ROD (STD) 12
1DL450

13. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
39 K9003021 MAIN METAL CON-ROD (0.25) 12 US
39 K9003022 MAIN METAL CON-ROD (0.50) 12 US
2DL450

14. Fig. 015A CRANK SHAFT & PISTON(T-2)
DL450

15. Fig. 015A CRANK SHAFT & PISTON(T-2)
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9003130 CRANKSHAFT 1
2 K9003435 KEY;PLAIN WOODRUFF 1
3 K9003144 GEAR;CRANKSHAFT 1
4 K9003398 OIL SEAL KIT 1
5 K9003280 SLEEVE;WEAR 1
6 K9003400 MAIN METAL KIT (STD) 1
7 K9003023 METAL,MAIN(UPPER) 7
8 K9003024 METAL,MAIN(LOWER) 7
9 K9007326 WASHER;THRUST(LOWER) 2
10 K9007327 WASHER;THRUST(UPPER) 2
6 K9003401 MAIN METAL KIT (0.25) 1 OS
7 K9007304 METAL;MAIN(UPPER-0.25) 7
8 K9007305 METAL;MAIN(LOWER-0.25) 7
9 K9007326 WASHER;THRUST(LOWER) 2
10 K9007327 WASHER;THRUST(UPPER) 2
15 K9003183 FLYWHEEL ASS'Y 1
16 K9003182 FLYWHEEL 1
17 K9002969 GEAR;FLYWHEEL RING 1
18 K9003416 SCREW;HEX FLANGE HEAD CAP 8
19 K9003177 DAMPER;VIBRATION 1
20 K9003214 PULLEY;CRANKSHAFT 1
21 K9003295 PLATE;CLAMPING 1
22 K9003269 SCREW;CAP 5
23 K9003411 PLATE;CLAMPING 1
24 K9007350 PISTON KIT 6
28 K9003019 RING;RETAINING 2
29 K9003423 PIN;PISTON 1
30 K9003253 SET;PISTON RING 6
31 K9003160 RING;OIL PISTON 1
32 K9003343 RING;COMPRESSION PISTON 1
33 K9003315 RING;COMPRESSION PISTON 1
34 K9003344 ROD;ENGINE CONNECTING 6
36 K9003341 BUSHING 1
37 K9003048 DOWEL;RING 2
38 K9003049 SCREW;CAP 2
39 K9003020 MAIN METAL CON-ROD (STD) 12
1DL450

16. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
39 K9003021 MAIN METAL CON-ROD (0.25) 12 US
39 K9003022 MAIN METAL CON-ROD (0.50) 12 US
2DL450

17. Fig. 016 CYLINDER HEAD(T-3)
DL450

18. Fig. 016 CYLINDER HEAD(T-3)
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9007332 CYLINDER HEAD ASS'Y 1
2 - HEAD;CYLINDER 1 D
3 K9003003 PLUG;EXPANSION 2
4 K9002999 PLUG;EXPANSION 2
5 K9003004 PLUG;EXPANSION 8
6 K9003063 SEAL;O-RING 6
7 K9003236 SLEEVE;INJECTOR 6
8 K9003153 INSERT;VALVE 24
9 K9007324 GUIDE;VALVE 24
9 K9007311 GUIDE;VALVE(0.25) 24 OS
10 K9003330 SPRING;VALVE 24
11 K9007334 KIT;INTAKE VALVE 12
12 - VALVE;INTAKE 12 D
13 K9003186 COLLET;VALVE 24
14 K9003247 KIT;EXHAUST VALVE 12
15 - VALVE;EXHAUST 12 D
13 K9003186 COLLET;VALVE 24
17 K9007307 RETAINER;VALVE SPRING 24
18 K9003121 GUIDE;VALVE SPRING 24
19 K9002320 PLUG;PIPE 16
20 K9003276 PLUG;ORIFICE 6
21 K9003366 SEAL;VALVE STEM 24
22 K9003322 PLUG;EXPANSION 2
23 K9007323 SCREW;HEX FLANGE HEAD CAP 29
24 K9003436 SCREW;HEX FLANGE HEAD CAP 3
25 K9003374 GASKET;CYLINDER HEAD 1
26 K9003188 WASHER;SEALING 7
27 K9003191 SCREW;HEX FLANGE HEAD CAP 5
28 K9003189 SCREW;HEX FLANGE HEAD CAP 2
1DL450

19. Fig. 016A CYLINDER HEAD(T-2)
DL450

20. Fig. 016A CYLINDER HEAD(T-2)
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9007351 CYLINDER HEAD ASS'Y 1
2 - HEAD;CYLINDER 1 D
3 K9003003 PLUG;EXPANSION 2
4 K9002999 PLUG;EXPANSION 2
5 K9003004 PLUG;EXPANSION 8
6 K9003063 SEAL;O-RING 6
7 K9003236 SLEEVE;INJECTOR 6
8 K9003153 INSERT;VALVE 24
9 K9003195 GUIDE;VALVE 24
9 K9007311 GUIDE;VALVE(0.25) 24 OS
10 K9003330 SPRING;VALVE 24
11 K9003246 KIT;INTAKE VALVE 12
12 - VALVE;INTAKE 12 D
13 K9003186 COLLET;VALVE 24
14 K9003247 KIT;EXHAUST VALVE 12
15 - VALVE;EXHAUST 12 D
13 K9003186 COLLET;VALVE 24
17 K9007307 RETAINER;VALVE SPRING 24
18 K9003121 GUIDE;VALVE SPRING 24
19 K9002320 PLUG;PIPE 16
20 K9003276 PLUG;ORIFICE 6
21 K9003366 SEAL;VALVE STEM 24
22 K9003322 PLUG;EXPANSION 2
23 K9003086 SCREW;HEX FLANGE HEAD CAP 29
24 K9003436 SCREW;HEX FLANGE HEAD CAP 3
25 K9003374 GASKET;CYLINDER HEAD 1
26 K9003188 WASHER;SEALING 7
27 K9003191 SCREW;HEX FLANGE HEAD CAP 5
28 K9003189 SCREW;HEX FLANGE HEAD CAP 2
1DL450

21. Fig. 017 CAM SHAFT MOUNTING
DL450

22. Fig. 017 CAM SHAFT MOUNTING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9003169 CAM SHAFT BRACKET ASS'Y 12
2 - BRACKET;CAM SHAFT 1 D
3 K9003204 PIN 1
4 K9003105 SOCKET;TAPPET 1
5 K9003323 ROLLER;CAM SHAFT 1
6 K9003235 CAM SHAFT BRACKET ASS'Y 6
7 - BRACKET;CAM SHAFT 1 D
8 K9003205 PIN 1
9 K9003105 SOCKET;TAPPET 1
10 K9003168 ROLLER;CAM SHAFT 1
11 K9003054 PIN;ROLL 1
12 K9003238 SHAFT;CAM 2
13 - PLUG;EXPANSION 4 D
14 K9003103 SUPPORT;CAM FOL SHAFT 1
15 K9003104 SUPPORT;CAM FOL SHAFT 1
16 K9003328 SUPPORT;CAM FOL SHAFT 5
17 K9003010 WASHER;PLAIN 7
18 K9003084 NUT;HEX. 7
1DL450

23. Fig. 018 ROCKER ARM & CAM SHAFT(T-3)
DL450

24. Fig. 018 ROCKER ARM & CAM SHAFT(T-3)
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9003113 ROD;PUSH 12
2 K9003117 ARM;ROCKER-INJECTOR 6
3 K9003107 NUT;REGULAR HEXAGON JAM 1
4 K9003109 SCREW;SLOTTED SET 1
5 K9003115 ARM;ROCKER 1
6 K9003108 SOCKET;TAPPET 1
7 K9003110 BUSHING 1
8 K9003111 PLUG;BALL 2
9 - ARM;ROCKER 1 D
10 K9003126 CROSSHEAD;VALVE 6
11 K9003131 ROD;PUSH 6
12 K9003132 CLAMP;RETAINING 8
13 K9003133 SUPPORT;ROCKER ARM 2
14 K9003134 SUPPORT;ROCKER ARM 2
15 K9003137 SCREW;CAP 8
16 K9003159 HOUSING;ROCKER ARM 1
17 K9003167 SCREW;CAPTIVE WASHER CAP 14
18 K9003237 ROCKER ARM SHAFT ASS'Y 2
19 K9003361 ARM;ROCKER (EX. 1;3;5) 3
3 K9003107 NUT;REGULAR HEXAGON JAM 1
4 K9003109 SCREW;SLOTTED SET 1
23 - ARM;ROCKER 1 D
8 K9003111 PLUG;BALL 2
25 K9003029 BUSHING 1
26 - RETAINER;SOCKET 1 D
27 - PLUG;BALL 1 D
29 K9003362 ARM;ROCKER (IN. 1;3;5) 3
3 K9003107 NUT;REGULAR HEXAGON JAM 1
4 K9003109 SCREW;SLOTTED SET 1
22 - SOCKET;ROCKER ARM 1 D
8 K9003111 PLUG;BALL 2
25 K9003029 BUSHING 1
26 - RETAINER;SOCKET 1 D
27 - PLUG;BALL 1 D
38 - ARM;ROCKER 1 D
39 K9003363 ARM;ROCKER(IN. 2;4;6) 3
1DL450

25. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
3 K9003107 NUT;REGULAR HEXAGON JAM 1
4 K9003109 SCREW;SLOTTED SET 1
43 - ARM;ROCKER 1 D
8 K9003111 PLUG;BALL 2
25 K9003029 BUSHING 1
26 - RETAINER;SOCKET 1 D
27 - PLUG;BALL 1 D
48 - ARM;ROCKER 1 D
49 K9003364 ARM;ROCKER (EX. 2;4;6) 3
3 K9003107 NUT;REGULAR HEXAGON JAM 1
4 K9003109 SCREW;SLOTTED SET 1
53 - ARM;ROCKER 1 D
8 K9003111 PLUG;BALL 2
25 K9003029 BUSHING 1
26 - RETAINER;SOCKET 1 D
27 - PLUG;BALL 1 D
58 - ARM;ROCKER 1 D
59 K9003310 SCREW;CAPTIVE WASHER CAP 4
60 K9003312 SUPPORT;ROCKER LEVER 4
61 K9007340 GASKET;RKR LEVER HOUSING 1
62 K9003424 SCREW;CAPTIVE WASHER CAP 6
63 K9003403 CAMSHAFT 1
64 K9003335 SUPPORT;CAMSHAFT THRUST 1
65 K9003288 SCREW;CAPTIVE WASHER CAP 2
66 K9003012 KEY;PLAIN WOODRUFF 1
67 K9003226 GEAR;CAMSHAFT 1
2DL450

26. Fig. 018A ROCKER ARM & CAM
DL450

27. Fig. 018A ROCKER ARM & CAM
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9003113 ROD;PUSH 12
2 K9003117 ARM;ROCKER-INJECTOR 6
3 K9003107 NUT;REGULAR HEXAGON JAM 1
4 K9003109 SCREW;SLOTTED SET 1
5 K9003115 ARM;ROCKER 1
6 K9003108 SOCKET;TAPPET 1
7 K9003110 BUSHING 1
8 K9003111 PLUG;BALL 2
9 - ARM;ROCKER 1 D
10 K9003126 CROSSHEAD;VALVE 6
11 K9003131 ROD;PUSH 6
12 K9003132 CLAMP;RETAINING 8
13 K9003133 SUPPORT;ROCKER ARM 2
14 K9003134 SUPPORT;ROCKER ARM 2
15 K9003137 SCREW;CAP 8
16 K9003159 HOUSING;ROCKER ARM 1
17 K9003167 SCREW;CAPTIVE WASHER CAP 14
18 K9003237 ROCKER ARM SHAFT ASS'Y 2
19 K9003361 ARM;ROCKER (EX. 1;3;5) 3
3 K9003107 NUT;REGULAR HEXAGON JAM 1
4 K9003109 SCREW;SLOTTED SET 1
23 - ARM;ROCKER 1 D
8 K9003111 PLUG;BALL 2
25 K9003029 BUSHING 1
26 - RETAINER;SOCKET 1 D
27 - PLUG;BALL 1 D
29 K9003362 ARM;ROCKER (IN. 1;3;5) 3
3 K9003107 NUT;REGULAR HEXAGON JAM 1
4 K9003109 SCREW;SLOTTED SET 1
22 - SOCKET;ROCKER ARM 1 D
8 K9003111 PLUG;BALL 2
25 K9003029 BUSHING 1
26 - RETAINER;SOCKET 1 D
27 - PLUG;BALL 1 D
38 - ARM;ROCKER 1 D
39 K9003363 ARM;ROCKER(IN. 2;4;6) 3
1DL450

28. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
3 K9003107 NUT;REGULAR HEXAGON JAM 1
4 K9003109 SCREW;SLOTTED SET 1
43 - ARM;ROCKER 1 D
8 K9003111 PLUG;BALL 2
25 K9003029 BUSHING 1
26 - RETAINER;SOCKET 1 D
27 - PLUG;BALL 1 D
48 - ARM;ROCKER 1 D
49 K9003364 ARM;ROCKER (EX. 2;4;6) 3
3 K9003107 NUT;REGULAR HEXAGON JAM 1
4 K9003109 SCREW;SLOTTED SET 1
53 - ARM;ROCKER 1 D
8 K9003111 PLUG;BALL 2
25 K9003029 BUSHING 1
26 - RETAINER;SOCKET 1 D
27 - PLUG;BALL 1 D
58 - ARM;ROCKER 1 D
59 K9003310 SCREW;CAPTIVE WASHER CAP 4
60 K9003312 SUPPORT;ROCKER LEVER 4
61 K9007340 GASKET;RKR LEVER HOUSING 1
62 K9003424 SCREW;CAPTIVE WASHER CAP 6
63 K9007344 CAMSHAFT 1
64 K9003335 SUPPORT;CAMSHAFT THRUST 1
65 K9003288 SCREW;CAPTIVE WASHER CAP 2
66 K9003012 KEY;PLAIN WOODRUFF 1
67 K9003226 GEAR;CAMSHAFT 1
2DL450

29. Fig. 019 CYLINDER HEAD COVER
DL450

30. Fig. 019 CYLINDER HEAD COVER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9003346 SCREW;CAP 16
2 K9003303 GASKET;ROCKER LEVER COVER 1
3 K9003347 ISOLATOR;NOISE 16
4 K9007338 COVER;ROCKER LEVER 1
6 K9003081 SEAL;GROMMET 1
7 K9003092 TUBE;BREATHER 1
8 - COVER;ROCKER LEVER 1 D
9 K9003212 HOSE;PLAIN 1
10 K9002975 CLIP 1
11 K9003256 SCREW;CAPTIVE WASHER CAP 1
12 K9003263 TUBE;BREATHER 1
1DL450

31. Fig. 020 OIL PAN & PUMP
DL450

32. Fig. 020 OIL PAN & PUMP
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9003013 SPRING;COMPRESSION 1
2 K9003116 PLUNGER;PRS REGULATOR 1
3 K9003119 SENSOR;VISCOSITY 1
4 K9003325 PLUG;RETAINER 1
5 K9003319 SCREW;HEX FLANGE HEAD CAP 2
6 K9003320 SPACER;MOUNTING 2
7 K9003321 SCREW;HEX FLANGE HEAD CAP 1
8 K9003365 PUMP;LUBRICATING OIL 1
9 K9003032 SCREW;SOCKET HEAD CAP 4
10 K9003058 SEAL;O-RING 1
11 K9003059 SEAL;O-RING 1
14 K9002971 WASHER;PLAIN 1
15 K9003096 PLUG;THREADED 1
16 K9002321 PLUG;PIPE 1
17 K9003008 PLUG;PIPE 1
18 K9007331 PAN;OIL 1
19 K9003010 WASHER;PLAIN 1
20 K9003185 SCREW;CAP 1
21 K9003331 RETAINER;CAP SCREW 1
22 K9003057 SEAL;O-RING 1
23 K9003190 TUBE;LUB OIL SUCTION 1
24 K9003224 GASKET;OIL PAN 1
25 K9003337 SCREW;HEX FLANGE HEAD CAP 32
26 K9007353 PANEL;NOISE 1
27 K9003334 CLIP 18
1DL450

33. Fig. 021 OIL FILLER & GAUGE
DL450

34. Fig. 021 OIL FILLER & GAUGE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9002976 CAP;FILLER 1
2 K9003011 SCREW;CAP 3
3 K9003033 COVER;CAMSHAFT 1
4 K9003034 GASKET;COVER PLATE 1
5 K9003053 COVER;HAND HOLE 1
6 K9003066 SCREW;CAP 4
7 K9003202 SCREW;CAP 4
8 K9003227 COVER;HAND HOLE 1
9 K9003305 GASKET;HAND HOLE 2
10 K9002988 CONNECTOR;TUBE 1
11 K9002989 TUBE;OIL GAUGE 1
12 800103-00040 DIPSTICK 1
1DL450

35. Fig. 022 OIL COOLER & FILTER
DL450

36. Fig. 022 OIL COOLER & FILTER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9002978 SEAL;O-RING 2
2 K9003062 SCREW;CAP 4
3 K9003089 PLUG;THREADED 1
4 - PLUG;THREADED 1 D
5 K9002326 SEAL;O-RING 1
6 K9003135 ADAPTER;O-RING 2
7 K9003138 SEAL;RECTANGULAR RING 2
8 K9003161 RETAINER;CONNECTION 1
9 K9003164 HEAD;LUBE OIL FILTER 1
10 K9003005 PLUG;PIPE 1
11 K9003069 PLUG;THREADED 2
12 K9003070 SEAL;O-RING 1
13 K9003074 PLUG;THREADED 1 D
14 K9003075 PLUG;THREADED 1
15 - PLUG;THREADED 1 D
16 K9003076 SEAL;O-RING 1
17 K9007330 THERMOSTAT 1
18 K9003163 HEAD;LUBE OIL FILTER 1
19 K9003181 PLUG;THREADED 1
20 K9003091 SEAL;O-RING 1
21 - PLUG;THREADED 1 D
22 K9003270 PLUNGER;BYPASS VALVE 1
23 K9003273 RING;RETAINING 1
24 K9003278 RING;RETAINING 1
25 K9003292 PLUG;EXPANSION 1
26 K9003293 SPRING;COMPRESSION 1
27 K9007341 COOLER;OIL 1
28 K9003230 SCREW;HEX FLANGE HEAD CAP 6
29 K9003272 GASKET;FILTER HEAD 1
30 K9003304 SCREW;CAP 2
31 K9003311 GASKET;OIL COOLER SUPPORT 2
32 K9003338 SCREW;HEX FLANGE HEAD CAP 3
33 474-00034A FILTER;ENGINE OIL 1
34 K9007306 WASHER;SPRING 4
1DL450

37. Fig. 023 THERMOSTAT HOUSING
DL450

38. Fig. 023 THERMOSTAT HOUSING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9003009 CLAMP;HOSE 2
2 K9003025 SCREW;CAP 1
3 K9007316 SUPPORT;HOUSING 1
4 K9003069 PLUG;THREADED 1
5 K9003070 SEAL;O-RING 1
6 - PLUG 1 D
8 K9003140 SCREW;CAP 2
9 K9003229 HOUSING;THERMOSTAT 1
10 K9002321 PLUG;PIPE 1
11 K9002322 PLUG;PIPE 1
13 K9002993 SEAL;THERMOSTAT 1
14 K9003176 HOUSING;THERMOSTAT 1
15 K9003274 HOSE;PLAIN 1
16 K9003283 SCREW;CAP 3
17 K9003314 GASKET;SUPPORT 1
18 K9003142 SCREW;CAP 2
19 K9002323 PLUG;PIPE 1
22 K9007329 THERMOSTAT 1
1DL450

39. Fig. 024 WATER PUMP ASS'Y(T-3)
DL450

40. Fig. 024 WATER PUMP ASS'Y(T-3)
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9003050 GASKET;CONNECTION 1
2 K9003062 SCREW;CAP 3
4 K9003284 CONNECTION;WATER TRANSFER 1
5 K9003309 SEAL;O-RING 1
6 K9007336 WATER PUMP ASS'Y 1
7 K9002321 PLUG;PIPE 1
8 K9002322 PLUG;PIPE 1
9 K9003008 PLUG;PIPE 1
10 K9003069 PLUG;THREADED 2
11 K9003070 SEAL;O-RING 1
12 K9003074 PLUG;THREADED 1 D
13 K9003082 NIPPLE;COUPLING 1
14 K9003070 SEAL;O-RING 1
15 K9003083 NIPPLE;COUPLING 1
16 - BEARING;BALL 1 K
17 K9002987 RING;RETAINING 1 K
18 K9003027 SEAL;OIL 1 K
19 K9003065 IMPELLER;WATER PUMP 1 K
20 K9003071 GEAR;WATER PUMP 1
21 K9003106 RING;RETAINING 1 K
22 K9003129 COVER;WATER PUMP 1
23 K9003202 SCREW;CAP 3
24 K9003213 SHAFT;WATER PUMP 1
25 K9003279 SEAL;O-RING 1 K
26 K9007328 BODY;WATER PUMP 1
27 K9007339 SEAL;WATER PUMP 1 K
28 K9003296 SEAL;O-RING 1 K
29 K9002371 SCREW;HEX FLANGE HEAD CAP 2
30 K9003085 COVER;PROTECTIVE 1
* K9007337 KIT;WATER PUMP REPAIR 1
1DL450

41. Fig. 024A WATER PUMP ASS'Y(T-2)
DL450

42. Fig. 024A WATER PUMP ASS'Y(T-2)
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9003050 GASKET;CONNECTION 1
2 K9003062 SCREW;CAP 3
4 K9003284 CONNECTION;WATER TRANSFER 1
5 K9003309 SEAL;O-RING 1
6 400921-00274 PUMP ASSY,WATER 1
7 K9002321 PLUG;PIPE 1
8 K9002322 PLUG;PIPE 1
9 K9003008 PLUG;PIPE 1
10 K9003069 PLUG;THREADED 2
11 K9003070 SEAL;O-RING 1
12 K9003074 PLUG;THREADED 1 D
13 K9003082 NIPPLE;COUPLING 1
14 K9003070 SEAL;O-RING 1
15 - NIPPLE;COUPLING 1 D
16 - BEARING;BALL 1 K
17 K9002987 RING;RETAINING 1 K
18 K9003027 SEAL;OIL 1 K
19 K9003065 IMPELLER;WATER PUMP 1 K
20 K9003071 GEAR;WATER PUMP 1
21 K9003106 RING;RETAINING 1 K
22 K9003129 COVER;WATER PUMP 1
23 K9003202 SCREW;CAP 3
24 K9003213 SHAFT;WATER PUMP 1
25 K9003279 SEAL;O-RING 1 K
26 K9007328 BODY;WATER PUMP 1
27 K9003372 SEAL;WATER PUMP 1 K
28 K9003296 SEAL;O-RING 1 K
29 K9002371 SCREW;HEX FLANGE HEAD CAP 2
30 K9003085 COVER;PROTECTIVE 1
* K9003399 KIT;WATER PUMP REPAIR 1
1DL450

43. Fig. 025 WATER FILTER
DL450

44. Fig. 025 WATER FILTER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 K9003266 HEAD;CORROSION RESISTOR 1
2 - HEAD;CORROSION RESISTOR 1 D
3 K9003359 SEAL;O-RING 1
4 K9002998 WASHER;SPRING 1
5 K9003000 ADAPTER;FILTER HEAD 1
6 K9003262 SHAFT;SHUTOFF VALVE 1
7 K9003080 WASHER;PLAIN 1
8 K9003180 SCREW;CAP 1
9 K9003193 SEAL;RECTANGULAR RING 2
10 K9003139 SCREW;CAP 1
11 474-00020A ELEMENT;WATER FILTER 1
12 K9003283 SCREW;CAP 2
13 K9003010 WASHER;PLAIN 1
14 K9002977 WASHER;PLAIN 2
16 K9003256 SCREW;CAPTIVE WASHER CAP 18
17 K9003327 COVER;WATER HEADER 1
18 K9002321 PLUG;PIPE 6
19 K9003326 COVER;WATER HEADER 1
20 K9003419 GASKET;HEADER COVER 1
21 K9003062 SCREW;CAP 3
22 K9007309 PLATE;COVER 1
23 K9007313 GASKET 1
24 K9003304 SCREW;CAP 1
1DL450

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