parts catalogue manual

1. Fig. 100 REPAIR KIT [20001 ~ 20591]
SOLAR 035 (S/N 20001~)

2. Fig. 100 REPAIR KIT [20001 ~ 20591]
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 587814-0710 REPAIR KIT 1
1 894110-5591 SEAL;VALVE 6
2 897045-3932 GASKET;CYL HEAD 1
3 897071-6991 PACKING;CYL HEAD COVER 1
5 509625-0940 SEAL;OIL CRANK REAR 1
7 897064-6881 PACKING;COVER 1
9 509625-0790 SEAL;OIL CRANK FRONT 1
10 897226-8421 O-RING;COVER 1
14 897109-6790 O-RING;OIL PUMP 1
15 109623-4960 O-RING;OIL STRAINER 1
17 897264-6901 PACKING;OUTLET PIPE 1
19 897047-0541 GASKET;EXH MANIFOLD 1
22 894104-9930 GASKET 6
23 894257-5920 GASKET;NOZZLE HOLDER 3
24 894257-5930 GASKET;HEAT SHIELD 3
25 894106-0403 WASHER;CORRUGATED 3
26 894144-5880 GASKET 6
1
SOLAR 035 (S/N 20001~)

3. Fig. 101 CYLINDER HEAD [20001 ~
SOLAR 035 (S/N 20001~)

4. Fig. 101 CYLINDER HEAD [20001 ~
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 897163-4013 CYLINDER HEAD ASS'Y 1
5 897209-6090 CUP;SEALING D=22 4
6 109600-0051 CUP;SEALING D=44.5 1
7 897233-4290 CUP;SEALING D=8 4
8 897031-7490 GUIDE;VALVE EXH INLET 6
10 897045-3912 SEAT;VALVE INSERT INLET 3
12 897045-3920 SEAT;VALVE INSERT EXHAUST 3
15 897061-0221 PLUG;HOT 3
16 897094-6411 STUD;ROCKER BRKT 5
19 904110-8450 STUD;WATER PUMP M8X40X57 1
20 509300-0650 STUD;MANIFOLD FIX 2
21 894110-5591 SEAL;VALVE 6
22 509605-0050 PLUG;HEATER PT3/8 1
23-1 897045-3932 GASKET;CYL HEAD 1
24 894463-7840 BOLT;CYL HEAD FIX L=25 4
25 897036-9591 BOLT;CYL HEAD FIX L=89 8
28-1 897070-4624 COVER ASM;CYL HEAD 1
29 894329-5490 VALVE;ASM VENTILATOR 1
30 903910-4100 SCREW;VALVE FIX 4
35 894133-2075 CAP ASM;OIL FILLER CAP 1
36 894123-6231 PACKING;CAP 1
37 897071-6991 PACKING;CYL HEAD COVER 1
38 028080-6200 BOLT;COCER FIX 1
1
SOLAR 035 (S/N 20001~)

5. Fig. 102 CYLINDER BLOCK [20001 ~
SOLAR 035 (S/N 20001~)

6. Fig. 102 CYLINDER BLOCK [20001 ~
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 897231-5394 CYLINDER BLOCK ASS'Y 1
2 894167-4701 BOLT;METAL CAP FIX 8
3 894229-8530 CUP;SEALING D=35 4
4 897209-6090 CUP;SEALING D=22 1
5 509600-0130 CUP;SEALING D=12 4
7 109600-0121 CUP;SEALING D=32 1
8 897047-0560 BEARING;NEEDLE CAM CENT 1
9-1 897047-1421 PLUG;THRUST CAM 1 C
11 909664-0010 PLUG;WASHER DRAIN PT1/4 1
12 109605-0500 PLUG;OILGALLERY PT1/8 1
13 909204-5100 PLUG;OILGALLERY M10 1
13-1 109605-0190 PLUG;OILGALLERY PT1/8 1
14 897106-2042 COVER;INJ PUMP HOUSING 1
17 897137-8360 NUT;COVER FIX 2
18 028080-6140 BOLT;COVER FIX 2
19 897262-1481 STUD;INJ.PUMP HSG COV 1
19 897262-1471 STUD;INJ.PUMP HSG COV 1
21 894325-5950 STUD;INJ FILTER L1=12 1
23 897039-4953 PIN;CONTROL LINK 2
24 908160-8160 PIN;STRAIGHT HOUSING 2
25 911229-0581 DOWEL;OIL PUMP 2
26 908160-6160 PIN;STRAIGHT RETAINER 3
27 509604-0160 PLUG;CYL BLOCK M14 1
28 909572-0140 PACKING;PLUG 1
29 894200-8190 DOWEL;CYL HEAD 2
32 109305-0050 STUD;INJ PUMP FIX L=20 6
36 897262-1451 STUD;WATER PUMP 1
37 897262-1461 STUD;TIMING CASE L=62 1
38 894405-0650 GAUGE;LEVEL;OIL L=143 1
44 897231-0302 RETAINER;CRANK REAR 1
45 509625-0940 SEAL;OIL CRANK REAR 1
47 028080-6200 BOLT;COCER FIX 8
52 511179-0520 CONNECTOR;PCV 1
53 897102-5171 HOSE;PCV 1
54 509707-0051 CLIP;FUEL HOSE 4
55 897102-5191 HOSE 1
1
SOLAR 035 (S/N 20001~)

7. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
56 897102-5181 HOSE 1
57 894127-1440 CLIP;HOSE 1
58 894249-3171 VALVE;CHECK 1
59 109707-0870 CLIP 2
60 904110-6160 STUD;INLET PIPE 1
2
SOLAR 035 (S/N 20001~)

8. Fig. 103 TIMING GEAR CASE [20001 ~
SOLAR 035 (S/N 20001~)

9. Fig. 103 TIMING GEAR CASE [20001 ~
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 897318-3720 FLY WEIGHT ASS'Y 1
2 897147-4892 SLEEVE ASS'Y 1
4 908160-8500 SHAFT;LEVER D=8 L=50 1
5 897303-5772 LEVER;ASS'Y GUIDE 1
6 897034-6383 SHIFTER;GOVERNOR 1
7 897303-6670 SHAFT;SHIFTER D=6 L=2 1
8 909185-4040 RING;SNAP 1
9 897093-5493 LEVER KIT;GOVERNOR 1
10 897034-6376 LEVER;TEN'SION GOV 1
11 897034-6424 LEVER;MAIN SPRING 1
12 897094-4710 ANGLEICH KIT 1
13 894130-4380 NUT;HOLDER 1
14 897069-8911 SPRING;MAIN 1.7K 1
16 897303-5802 LEVER ASS'Y;FLOATING 1
17 908160-5450 SHAFT;FLOATING LEVER 1
18 109605-0500 PLUG;OILGALLERY PT1/8 1
19 897303-5830 PIECE;GUIDE PIN G/LEVER 1
20 109747-0020 PIN;SNAP LINK PLATE 1
22 897148-5500 PLATE;LINK LEVER-PUMP 1
23 897084-3251 SPRING;START 1
24 897083-7140 SPRING;SET 1
26 897106-2071 LINK ASS'Y;CONTROL L=217 1
27 109747-0020 PIN;SNAP LINK PLATE 1
30 897016-9400 SPRING;RETURN 1
31 897262-8830 BUSH;LEVER MAIN SPRING 1
32 897262-8170 BUSH;LEVER MAIN SPRING 1
33 894454-6150 CUP;SEALING BUSH D=10 1
34 897049-3281 LEVER;GOVERNOR CONTROL 1
35 109623-0550 O-RING;CONTROL SPEED SE 2
36 509503-1350 WASHER;THRUST 2
37 909110-5080 NUT;LEVER TO SHAFT 1
38 908160-4360 PIN;CONTROL SPRING 1
39 909150-5080 WASHER;SPRING 1
40 894317-6381 SCREW CONTROL SPEED SET 2
41 109605-0190 PLUG;OILGALLERY PT1/8 2
43 897039-5841 SCREW SET FULL LOAD 1
1
SOLAR 035 (S/N 20001~)

10. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
44 909110-4060 NUT;SCREW 1
46 515729-2392 EYE;START SPRING 1
48 897016-4410 SCREW;SET IDLE SPRING 1
49 909160-5040 WASHER;IDLE SPR LOWER 1
50 909160-7040 WASHER;IDLE SPR UPPER 1
51 909185-4030 RING;SNAP IDLE SPR 1
52 509503-1320 PACKING;SET SCREW 2
53 509400-0480 NUT;CAP SET SCREW 1
54 909111-4060 NUT;SET SCREW 3
55 515669-0021 CAP;IDLE SET 1
56 897082-1140 SPRING;IDLE 1
57 897016-4460 SHAFT ASS'Y;FUEL CUT 1
58 897039-5461 SPRING;RETURN FUEL CUT 1
59 897303-4540 LEVER;FUEL CUT 1
60 909565-1140 GASKET;BUSH 1
61 909565-1160 GASKET;BUSH 1
62 909110-5080 NUT;LEVER TO SHAFT 1
65 981325-4460 WIRE;LEAD SEAL 1
67 897161-7450 COVER;GOVERNOR LEVER 1
68 897064-6881 PACKING;COVER 1
69 028080-6200 BOLT;COCER FIX 3
71 897303-4111 CASE;GEAR TIMIMG 1
81 028090-8600 BOLT;TIMIMG CASE-BLOCK 6
82 091150-2080 NUT;EXH MANIFOLD 1
83 509625-0790 SEAL;OIL CRANK FRONT 1
90 897307-4671 COVER;ANGLEICH 1
91 511129-0060 CUP;SEALING D=16 1
92 897226-8421 O-RING;COVER 1
96 894425-6852 CAP ASS'Y;OIL FILLER 1
97 894123-6231 PACKING;CAP 1
98 897125-9740 COVER;EPA 1 D
99 897132-2912 BOLT M6X16 3 D
2
SOLAR 035 (S/N 20001~)

11. Fig. 104 FLYWHEEL HOUSING [20001 ~
SOLAR 035 (S/N 20001~)

12. Fig. 104 FLYWHEEL HOUSING [20001 ~
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 897047-0234 HOUSING;FLYWHEEL 1
4 028181-0250 BOLT;HOUSING FIX 4
5 894127-7030 STUD;HOUSING L1=111 2
1
SOLAR 035 (S/N 20001~)

13. Fig. 105 OIL PAN [20001 ~ 20591]
SOLAR 035 (S/N 20001~)

14. Fig. 105 OIL PAN [20001 ~ 20591]
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 897045-3983 PAN ASS'Y;OIL 1
3 909662-0120 PLUG;OIL PAN 1
4 109623-0570 O-RING;SRAIN PLUG 1
8 897135-1410 BOLT;OIL PAN FIX 18
9 897137-8360 NUT;COVER FIX 2
10 897314-9130 GASKET;OIL PAN 1
1
SOLAR 035 (S/N 20001~)

15. Fig. 106 OIL PUMP [20001 ~ 20591]
SOLAR 035 (S/N 20001~)

16. Fig. 106 OIL PUMP [20001 ~ 20591]
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 897048-8094 PUMP ASS'Y;OIL 1
5 - BODY;OIL PUMP 1 D
6 897044-8133 PUMP SUB ASS'Y;OIL 1
8 894235-5671 VALVE;RELIEF 1
9 894104-6150 PLUG;VALVE 1
10 897113-3320 SPRING;VALVE 1
12 908160-6160 PIN;STRAIGHT RETAINER 2
13 897109-6790 O-RING;OIL PUMP 1
14 028080-6300 BOLT;OIL PUMP SUB FIX 2
15 028080-6500 BOLT;OIL PUMP SUB FIX 1
17 028080-8300 BOLT;BAND-SILENCER FIX 4
18 897045-4000 PIPE;OIL PUMP-CYL BLOCK 1
20 897179-7330 STRAINER ASS'Y;OIL 1
21 028080-8160 BOLT;BRKT FIX 1
22 109623-4960 O-RING;OIL STRAINER 1
1
SOLAR 035 (S/N 20001~)

17. Fig. 107 PISTON & CRANK SHAFT ASS'Y
SOLAR 035 (S/N 20001~)

18. Fig. 107 PISTON & CRANK SHAFT ASS'Y
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 897047-0210 METALKIT;STD 1
5 511599-0031 METAL;THRUST 2
7 897176-8870 PISTON;STD 3
10 897113-5030 RING SET;PISTON STD 3
12 897310-3510 ROD ASS'Y;CONN 3
13 894216-2064 BOLT;CONN ROD 6
14 894224-2362 NUT;CONN ROD 6
15 897310-3520 BUSH;CONN ROD 3
16 894156-0840 METALKIT STD CONN ROD 3
18 512211-0210 PIN;PISTON 3
19 894114-0491 RING;SNAP 6
20 897044-7773 CRANK SHAFT ASS'Y 1
25 897078-3691 FLYWHEEL ASS'Y 1
26 894419-6021 GEAR;RING Z=108 1
30 897023-2680 WASHER;FLYWHEEL 1
31 894133-3281 BOLT FLYWHEEL FIX 6
32 894201-6410 KEY;WOORDUFF 1
34 897328-6120 GEAR;CRANK SHAFT Z=37 1
35 897226-8310 PULLEY;CRAN KSHAFT 1
36 894386-0790 BOLT;PULLEY 1
37 894134-7920 WASHER;PULLEY 1
1
SOLAR 035 (S/N 20001~)

19. Fig. 108 VALVE MECHANISM [20001 ~
SOLAR 035 (S/N 20001~)

20. Fig. 108 VALVE MECHANISM [20001 ~
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 897163-4165 BRACKET;ROCKER 1
2 897070-4651 SHAFT;ROCKER 1
3 911129-0830 CUP;SEALING D=12 1
4 897233-4290 CUP;SEALING D=8 1
5 908160-5160 PIN;ROCKER 1
6 897212-5180 ARM;ROCKER INLET 3
7 897212-5200 ARM;ROCKER EXHOUST 3
8 897010-4850 SCREW;ADJ 6
9 909111-5060 NUT;ADJ SCREW 6
10 897070-6982 SPRING;ROCKER 3
11 999202-3140 PLUG;FUEL FILTER 1
12 909571-4140 PACKING;PLUG 1
13 897137-8360 NUT;COVER FIX 5
14 028080-6250 BOLT ROCKER BRKT FIX 4
23 897102-1230 VALVE;INLET 3
25 897045-4103 VALVE;EXH 3
26 897034-6291 SPRING;VALVE 6
27 894251-0311 SEAT;VALVE SPRING 6
29 894239-5010 COLLAR;SPLIT 12
30 897124-3690 TAPPET 6
32 897069-5752 ROD;PUSH 6
1
SOLAR 035 (S/N 20001~)

21. Fig. 109 FILTER [20001 ~ 20591]
SOLAR 035 (S/N 20001~)

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23. Fig. 109 FILTER [20001 ~ 20591]
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 894456-7412 FILTER;OIL CARTRIDGE 1
5 897014-2040 FILTER ASS'Y;FUEL 1
6 894132-9471 CARTRIDGE;FUEL FILTER 1
7 894132-9480 COVER 1
11 999202-3140 PLUG;FUEL FILTER 1
12 909572-0140 PACKING;PLUG 1
14 894148-3900 JOINT ASS'Y;EYE 2
15 909906-3251 BOLT;EYE 2
16 909572-0140 PACKING;PLUG 4
20-1 897086-2453 SEDIMENTER ASS'Y;FUEL 1
22-1 897213-3810 ELEMENT;SEDIMENTER 1
23-1 894155-1830 O-RING;SEDIMENTER 1
24 897308-9880 GASKET 2
25 894360-2550 CASE;SEDIMENTER 1
30 028081-0300 BOLT 2
31 028181-0200 BRACKET;EXH SILENCER 2
32 897111-5520 BRACKET 1
1
SOLAR 035 (S/N 20001~)

24. Fig. 110 COOLING SYSTEM [20001 ~
SOLAR 035 (S/N 20001~)