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Kawasaki 80 z6 wheel loader parts catalogue manual (serial no. 80c7 0101 and up)
1. 93309-00572
Powered by CUMMINS QSB6.7 Engine
Serial No. 80C7-0101 ～
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WHEEL LOADER
PARTS CATALOG
80Z6
April 2019
Printed in Japan
Ⓒ2019 Hitachi Construction Machinery Co., Ltd. All rights reserved.
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3. 0101 80C7-0101 80C7-0101
Chassis No. and Manufacturer's Serial No.
1. The chassis No. and the manufacturer's serial No. marked on the machine are indicated in this parts
catalog as follows:
Serial No. shown in parts
catalog
Chassis No. Manufacturer's serial No.
4. ・
1
(1)
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
・
PRE CREANER (SY-KLONE) ...............................................................................................................................................
POWERTRAIN
EXHAUST DEVICE (1) ............................................................................................................................................................
EXHAUST DEVICE (2) ............................................................................................................................................................
AIR INTAKE DEVICE ...............................................................................................................................................................
RAIN CAP .....................................................................................................................................................................................
PRE CREANER ..........................................................................................................................................................................
FAN PIPING (3)(REVERSE) ..................................................................................................................................................
FAN MOTOR ...............................................................................................................................................................................
FAN MOTOR (REVERSE) ......................................................................................................................................................
FUEL TANK .................................................................................................................................................................................
FUEL PIPING ..............................................................................................................................................................................
RADIATOR PIPING ...................................................................................................................................................................
FAN PUMP ...................................................................................................................................................................................
FAN PIPING (1) ..........................................................................................................................................................................
FAN PIPING (2) ..........................................................................................................................................................................
FAN PIPING (3) ..........................................................................................................................................................................
COOLING DEVICE (1) .............................................................................................................................................................
COOLING DEVICE (2) .............................................................................................................................................................
COOLING DEVICE (3) .............................................................................................................................................................
COOLING DEVICE PARTS ...................................................................................................................................................
COOLING COVER ....................................................................................................................................................................
・80Z6
ENGINE
ENGINE ..........................................................................................................................................................................................
ENGINE ..........................................................................................................................................................................................
ENGINE PARTS .........................................................................................................................................................................
CONTENTS I
・Before Use
・Chassis No. and Manufacturer's Serial No.
・CONTENTS II
・PARTS NAME INDEX
5. 47
49
51
53
55
57
59
61
(61)
63
65
67
71
73
・
75
77
79
81
83
85
87
89
91
93
95
97
99
101
103
105
107
109
111
113
115
117
FLOOR BOARD (1) ..................................................................................................................................................................
* TOOL BOX ..............................................................................................................................................................................
FLOOR BOARD (2) ..................................................................................................................................................................
* BATTERY BOX (L) ...............................................................................................................................................................
SIDE PANEL (1) .........................................................................................................................................................................
SIDE PANEL (2) .........................................................................................................................................................................
SIDE PANEL (3) .........................................................................................................................................................................
GAS SPRING ..............................................................................................................................................................................
FENDER ........................................................................................................................................................................................
COUNTER WEIGHT SUPPORT ...........................................................................................................................................
ENGINE COVER ........................................................................................................................................................................
RADIATOR COVER ..................................................................................................................................................................
REAR GRILL ................................................................................................................................................................................
GAS SPRING (REAR GRILL) ................................................................................................................................................
FRAME PARTS (2) ...................................................................................................................................................................
UNDER GUARD (FRONT) ......................................................................................................................................................
UNDER GUARD （REAR） .......................................................................................................................................................
COUNTER WEIGHT (1.93T) ..................................................................................................................................................
COUNTER WEIGHT (2.27T) ..................................................................................................................................................
RADIAL TIRE ..............................................................................................................................................................................
CHASSIS
FRONT FRAME (WITH LIFTING LUG) ..............................................................................................................................
REAR FRAME (WITH LIFTING LUG) .................................................................................................................................
FRAME PARTS (1) ...................................................................................................................................................................
OSCILLATION STOPPER (10 DEG.) ................................................................................................................................
TIRE SUPPORT .........................................................................................................................................................................
BIAS TIRE (COMMON TO L, R)(TRIANGLE) .................................................................................................................
BIAS TIRE (COMMON TO L, R) ..........................................................................................................................................
RADIAL TIRE (COMMON TO L, R) ....................................................................................................................................
PROPELLER SHAFT ...............................................................................................................................................................
FRONT AXLE ..............................................................................................................................................................................
REAR AXLE .................................................................................................................................................................................
AXLE PARTS ..............................................................................................................................................................................
OSCILLATION STOPPER (12 DEG.) ................................................................................................................................
TRANSMISSION ........................................................................................................................................................................
TRANSMISSION ........................................................................................................................................................................
TRANSMISSION PIPING ........................................................................................................................................................
6. 119
121
123
125
127
129
131
・
133
135
137
139
141
143
145
147
(133)
(135)
(137)
(139)
(141)
(143)
(145)
(147)
149
151
153
155
157
159
161
163
165
167
169
171
173
FLOOR (ROPS) ..........................................................................................................................................................................
REAR CONSOLE (2) ................................................................................................................................................................
RADIO ............................................................................................................................................................................................
WITHOUT RADIO PARTS ......................................................................................................................................................
CAB MIRROR .............................................................................................................................................................................
FLOOR ..........................................................................................................................................................................................
COVER (MAT) ............................................................................................................................................................................
FRONT CONSOLE (1) .............................................................................................................................................................
FRONT CONSOLE (2) .............................................................................................................................................................
FLOOR PARTS (REAR CONSOLE) ..................................................................................................................................
REAR CONSOLE (1) ................................................................................................................................................................
* CAB (5) ......................................................................................................................................................................................
* DOOR (R) .................................................................................................................................................................................
* DOOR (L) ..................................................................................................................................................................................
CAB GROUP ...............................................................................................................................................................................
CAB GROUP (ROPS) ..............................................................................................................................................................
CAB ................................................................................................................................................................................................
* CAB (1) ......................................................................................................................................................................................
* CAB (2) ......................................................................................................................................................................................
* CAB (3) ......................................................................................................................................................................................
* CAB (4) ......................................................................................................................................................................................
* CAB (3) ......................................................................................................................................................................................
* CAB (4) ......................................................................................................................................................................................
* CAB (5) ......................................................................................................................................................................................
* DOOR (R) .................................................................................................................................................................................
* DOOR (L) ..................................................................................................................................................................................
WITHOUT REAR UNDER MIRROR PARTS ....................................................................................................................
CAB
CAB (ROPS) ...............................................................................................................................................................................
* CAB (1) ......................................................................................................................................................................................
* CAB (2) ......................................................................................................................................................................................
FLOOR BOARD (3)(WITH AC) .............................................................................................................................................
FLOOR BOARD (3)(WITHOUT AC) ...................................................................................................................................
MUD GUARD ...............................................................................................................................................................................
FRONT FRAME COVER .........................................................................................................................................................
REAR UNDER MIRROR ..........................................................................................................................................................
* BATTERY BOX (R) ...............................................................................................................................................................
7. 175
177
179
181
183
185
187
189
191
193
195
197
199
201
203
205
207
209
211
213
217
219
221
223
225
227
229
・
231
233
235
237
239
241
243
245
247
ELECTRIC PARTS (REAR)(1) ..............................................................................................................................................
ELECTRIC PARTS (REAR)(2)(CAB) .................................................................................................................................
ELECTRIC PARTS (REAR)(2)(CAB) .................................................................................................................................
LIFT ARM AUTO LEVELER SYSTEM ..............................................................................................................................
BUCKET AUTO LEVELER ....................................................................................................................................................
LIFT ARM KICK OUT SYSTEM ...........................................................................................................................................
HORN .............................................................................................................................................................................................
HEAD LIGHT ...............................................................................................................................................................................
HEATER MIRROR .....................................................................................................................................................................
ANTENNA .....................................................................................................................................................................................
CONTROLLER (SATELLITE COMMUNICATIONS) ....................................................................................................
ELECTRICAL SYSTEM
ELECTRIC PARTS (FRONT) ................................................................................................................................................
AIR CONDITIONER (2) ...........................................................................................................................................................
* CONDENSER ..........................................................................................................................................................................
AIR-CONDITIONER PARTS .................................................................................................................................................
CONTROLLER (AIR CONDITIONER) ................................................................................................................................
WATER TANK .............................................................................................................................................................................
DUCT (CAB)(1) ..........................................................................................................................................................................
DUCT (CAB)(2) ..........................................................................................................................................................................
DUCT (FILTER) ..........................................................................................................................................................................
AIR CONDITIONER (1) ...........................................................................................................................................................
* AIR CONDITIONER UNIT ...................................................................................................................................................
AIR SUSPENSION SEAT PARTS (WITH HEATER)(GRAMMER) ...........................................................................
* AIR SUSPENSION SEAT (WITH HEATER)(GRAMMER)(1/2) .............................................................................
* AIR SUSPENSION SEAT (WITH HEATER)(GRAMMER)(2/2) .............................................................................
HEAD REST (GRAMMER) ......................................................................................................................................................
SEAT BELT (GRAMMER) ......................................................................................................................................................
STEERING WHEEL ...................................................................................................................................................................
SEAT BASE .................................................................................................................................................................................
SUSPENSION SEAT PARTS (KAB) ..................................................................................................................................
* SUSPENSION SEAT (KAB) ...............................................................................................................................................
HEAD REST (KAB) ...................................................................................................................................................................
RIGHT CONSOLE (1) ..............................................................................................................................................................
RIGHT CONSOLE (2) ..............................................................................................................................................................
WITHOUT RIGHT CONSOLE SLIDER PARTS ..............................................................................................................
STEERING COLUMN ...............................................................................................................................................................
8. 249
251
253
255
257
259
261
263
265
267
269
271
273
275
277
279
281
283
285
287
289
291
293
295
297
299
301
303
305
307
309
311
313
315
317
319
321
323
325
REAR HEAD LAMP (CAB) ....................................................................................................................................................
ELECTRIC PARTS (RADIO)(FLOOR) ...............................................................................................................................
CONTROLLER (SATELLITE COMMUNICATIONS) ....................................................................................................
12V POWER UNIT .....................................................................................................................................................................
WORK LIGHT (CAB FRONT)(1) ..........................................................................................................................................
WORK LIGHT (CAB FRONT)(2) ..........................................................................................................................................
WORK LIGHT HARNESS (CAB FRONT) .........................................................................................................................
ELECTRIC PARTS (WITH RIDE CONTROL) .................................................................................................................
START SWITCH ........................................................................................................................................................................
CONTROLLER (MC) ................................................................................................................................................................
CONTROLLER (TRANSMISSION) .....................................................................................................................................
CONTROLLER (MOBILE COMMUNICATIONS) ...........................................................................................................
ELECTRIC PARTS (STEERING COLUMN) ....................................................................................................................
ELECTRIC PARTS (MONITOR) ..........................................................................................................................................
ELECTRIC PARTS (FLOOR) ................................................................................................................................................
ELECTRIC PARTS (FAN HARNESS) ................................................................................................................................
ELECTRIC PARTS (RIGHT CONSOLE) ...........................................................................................................................
ELECTRIC PARTS (FRONT CONSOLE)(2-1) ..............................................................................................................
ELECTRIC PARTS (FRONT CONSOLE)(2-2) ..............................................................................................................
ELECTRIC PARTS (REAR CONSOLE)(1-1) ..................................................................................................................
ELECTRIC PARTS (REAR CONSOLE)(1-2) ..................................................................................................................
ELECTRIC PARTS (REAR CONSOLE)(2) .......................................................................................................................
REVERSE BUZZER (LOUD TYPE) ....................................................................................................................................
REVERSE BUZZER SWITCH ................................................................................................................................................
EMERGENCY STEERING PARTS (1) ...............................................................................................................................
EMERGENCY STEERING PARTS (2) ...............................................................................................................................
ELECTRIC PARTS (FRONT CONSOLE)(1) ...................................................................................................................
BATTERY .....................................................................................................................................................................................
REAR COMBINATION LAMP ...............................................................................................................................................
REAR COMBINATION LAMP BRACKET ........................................................................................................................
BATTERY SWITCH ...................................................................................................................................................................
REVERSE BUZZER ..................................................................................................................................................................
ELECTRIC PARTS (REAR)(5) ..............................................................................................................................................
ELECTRIC PARTS (REAR)(6) ..............................................................................................................................................
ELECTRIC PARTS (REAR)(7) ..............................................................................................................................................
ELECTRIC PARTS (REAR)(CLIP) ......................................................................................................................................
LARGE CAPACITY BATTERY .............................................................................................................................................
ELECTRIC PARTS (REAR)(3) ..............................................................................................................................................
ELECTRIC PARTS (REAR)(4) ..............................................................................................................................................
9. 327
329
331
・
333
335
337
339
341
343
345
347
349
351
353
355
357
359
361
363
367
369
371
373
375
377
379
381
383
385
387
389
391
393
395
397
399
PILOT HOSE COVER ..............................................................................................................................................................
PILOT PIPING PARTS ............................................................................................................................................................
MONO-LEVER ...........................................................................................................................................................................
PILOT PIPING (MONO-LEVER) .........................................................................................................................................
PILOT PIPING (PROTECTOR HOSE) ..............................................................................................................................
PILOT PIPING (PROTECTOR HOSE) ..............................................................................................................................
PILOT PIPING (CLIP)(2 SPOOL) ........................................................................................................................................
PILOT PIPING (3 SPOOL) .....................................................................................................................................................
PILOT PIPING (4 SPOOL) .....................................................................................................................................................
PILOT PIPING (4) ......................................................................................................................................................................
PILOT PIPING (5) ......................................................................................................................................................................
PILOT PIPING (6) ......................................................................................................................................................................
PILOT PIPING (7) ......................................................................................................................................................................
PILOT PIPING (WITH RIDE CONTROL) ..........................................................................................................................
PILOT PIPING (1) ......................................................................................................................................................................
PILOT PIPING (2-1) .................................................................................................................................................................
PILOT PIPING (2-2) .................................................................................................................................................................
PILOT PIPING (3-1) .................................................................................................................................................................
PILOT PIPING (3-2) .................................................................................................................................................................
MAIN PIPING (3) ........................................................................................................................................................................
MAIN PIPING (4) ........................................................................................................................................................................
MAIN PIPING (3 SPOOL) .......................................................................................................................................................
MAIN PIPING (3 SPOOL)(HIGH LIFT ARM) ...................................................................................................................
MAIN PIPING (4 SPOOL) .......................................................................................................................................................
CONTROL VALVE ..................................................................................................................................................................
WITHOUT RIDE CONTROL PARTS ..................................................................................................................................
RIDECONTROL PARTS .........................................................................................................................................................
MAIN PIPING (1) ........................................................................................................................................................................
MAIN PIPING (2) ........................................................................................................................................................................
HYDRAULIC SYSTEM
PUMP DEVICE ...........................................................................................................................................................................
ADAPTER (PUMP) ....................................................................................................................................................................
TEE (PUMP) ................................................................................................................................................................................
SIDE BRANCH PIPING ...........................................................................................................................................................
REAR CAMERA .........................................................................................................................................................................
BACK MONITOR .......................................................................................................................................................................
WITHOUT BACK MONITOR .................................................................................................................................................
10. 401
403
405
407
409
411
413
415
417
419
421
423
425
427
429
431
433
435
437
439
441
443
445
447
449
451
453
455
459
461
463
465
467
469
471
473
475
477
479
BRAKE PIPING (3) ....................................................................................................................................................................
BRAKE PIPING (4) ....................................................................................................................................................................
PARKING BRAKE ......................................................................................................................................................................
FLOOR MAT ...............................................................................................................................................................................
BRAKE (1 PEDAL) ....................................................................................................................................................................
BRAKE (2 PEDAL) ....................................................................................................................................................................
BRAKE PIPING (1) ....................................................................................................................................................................
BRAKE PIPING (2) ....................................................................................................................................................................
STEERING PARTS (2) ............................................................................................................................................................
STEERING PIPING ....................................................................................................................................................................
STEERING PIPING (WITHOUT EMERGENCY STEERING) ......................................................................................
STEERING PIPING (WITH EMERGENCY STEERING)(1) ..........................................................................................
STEERING PIPING (WITH EMERGENCY STEERING)(2) ..........................................................................................
OIL TANK PARTS (2)(WITH OUT RIDE CONTROL) ..................................................................................................
OIL TANK SUPPORT ..............................................................................................................................................................
STEERING PARTS (STEERING CYLINDER) .................................................................................................................
STEERING PIPING (ACCUMULATOR) .............................................................................................................................
STEERING PARTS (1) ............................................................................................................................................................
AUX. LEVER (INSIDE) .............................................................................................................................................................
PILOT PIPING (AUXILIARY LEVER)(INSIDE) ................................................................................................................
AUXILIARY LEVER COVER PARTS (INSIDE) ..............................................................................................................
OIL TANK .....................................................................................................................................................................................
OIL TANK PARTS (1) ..............................................................................................................................................................
LEVER COVER CAP ................................................................................................................................................................
CAP (WITHOUT FNR-SWITCH) ..........................................................................................................................................
RIGHT CONSOLE POCKET .................................................................................................................................................
AUX. LEVER (OUTSIDE) ........................................................................................................................................................
PILOT PIPING (MULTI-FUNCTION LEVER, AUX LEVER)(OUTSIDE) ...............................................................
ADAPTER (WORK LEVER) ...................................................................................................................................................
WORK LEVER HARNESS (WITHOUT LIFT ARM AUTO LEVELER) ....................................................................
WORK LEVER HARNESS (WITH LIFT ARM AUTO LEVELER) ..............................................................................
LEVER COVER ..........................................................................................................................................................................
RUBBER (WORK LEVER) ......................................................................................................................................................
MONO-LEVER HARNESS (WITH LIFT ARM AUTO LEVELER) ............................................................................
MONO LEVER PARTS ............................................................................................................................................................
ADAPTER (MONO-LEVER) ..................................................................................................................................................
WORK LEVER .............................................................................................................................................................................
PILOT PIPING (WORK LEVER) ...........................................................................................................................................
MONO-LEVER HARNESS (WITHOUT LIFT ARM AUTO LEVELER) ...................................................................
11. 481
483
485
・
487
489
491
493
495
497
499
501
503
505
507
509
511
513
515
517
519
521
(519)
523
525
527
529
531
533
535
537
539
541
543
545
・
QUICK COUPLER PIPING (3 SPOOL) .............................................................................................................................
QUICK COUPLER PIPING (4 SPOOL) .............................................................................................................................
LOG GRAPPLE ..........................................................................................................................................................................
TOOL
GENERAL PURPOSE BUCKET (WITH BOLT-ON TOOTH) 3.5m3 ......................................................................
ROCK BUCKET(WITH BOLT-ON TOOTH)2.7m3 ........................................................................................................
ROCK BUCKET(WITH BOLT-ON TOOTH)2.8m3 ........................................................................................................
GENERAL PURPOSE BUCKET (WITH BOLT-ON TOOTH)(COUPLER TYPE)2.5m3 ..................................
QUICK COUPLER .....................................................................................................................................................................
GENERAL PURPOSE BUCKET (WITH BOLT-ON CUTTING EDGE)(REINFORCEMENT T .......................
GENERAL PURPOSE BUCKET (WITH BOLT-ON CUTTING EDGE)3.6m3 ......................................................
GENERAL PURPOSE BUCKET (WITH BOLT-ON TOOTH)2.5m3 ........................................................................
GENERAL PURPOSE BUCKET (WITH BOLT-ON TOOTH)3.1m3 ........................................................................
GENERAL PURPOSE BUCKET (WITH BOLT-ON TOOTH)3.3m3 ........................................................................
GENERAL PURPOSE BUCKET (WITH BOLT-ON CUTTING EDGE)2.7m3 ......................................................
GENERAL PURPOSE BUCKET (WITH BOLT-ON CUTTING EDGE)(COUPLER TYPE)2. .........................
GENERAL PURPOSE BUCKET (WITH BOLT-ON CUTTING EDGE)3.2m3 ......................................................
GENERAL PURPOSE BUCKET (WITH BOLT-ON CUTTING EDGE)(REINFORCEMENT T .......................
GENERAL PURPOSE BUCKET (WITH BOLT-ON CUTTING EDGE)3.4m3 ......................................................
LIFT ARM PARTS (1) ..............................................................................................................................................................
LIFT ARM PARTS (1)(FORK) ...............................................................................................................................................
LIFT ARM PARTS (2) ..............................................................................................................................................................
LIFT ARM PARTS (2)(QUICK COUPLER) ......................................................................................................................
LIFT ARM PARTS (3) ..............................................................................................................................................................
LIFT ARM .....................................................................................................................................................................................
LIFT ARM (3 SPOOL) .............................................................................................................................................................
LIFT ARM (4 SPOOL) .............................................................................................................................................................
HIGH LIFT ARM .........................................................................................................................................................................
HIGH LIFT ARM (3 SPOOL) .................................................................................................................................................
LUBRICATE PIPING (2) ..........................................................................................................................................................
LOADER ATTACHMENT
LIFT ARM CYLINDER ..............................................................................................................................................................
BUCKET CYLINDER ................................................................................................................................................................
CYLINDER GUARD (BUCKET CYLINDER) .....................................................................................................................
LUBRICATE PIPING (1)(LIFT ARM KICK OUT) ...........................................................................................................
LUBRICATE PIPING (1)(LIFT ARM AUTO LEVELER AND KICK OUT) .............................................................
12. 549
・
551
555
557
559
561
563
565
569
573
575
577
579
581
583
585
587
589
591
593
・PARTS NO INDEX
NAME-PLATE (BATTERY DISCONNECT) .....................................................................................................................
NAME PLATE (RIDE CONTROL) .......................................................................................................................................
NAME PLATE (ANTI-SLIP TAPE) .....................................................................................................................................
NAME PLATE (FUSE BOX) ..................................................................................................................................................
NAME PLATE (WORK LEVER) ............................................................................................................................................
NAME PLATE (CAB)(PICTOGRAM) ..................................................................................................................................
NAME-PLATE (LIFTING LUG) ............................................................................................................................................
NAME-PLATE (BATTERY) ...................................................................................................................................................
NAME PLATE (WORK LEVER, AUX. LEVER) ...............................................................................................................
NAME PLATE (MONO-LEVER) ..........................................................................................................................................
NAME PLATE (FRONT) ..........................................................................................................................................................
NAME-PLATE (FRONT)(PICTOGRAM) ...........................................................................................................................
NAME PLATE (REAR) .............................................................................................................................................................
NAME PLATE (REAR)(PICTOGRAM) ...............................................................................................................................
NAME PLATE (CAB) ...............................................................................................................................................................
NAME PLATE
NAME PLATE (1) ......................................................................................................................................................................
NNAME PLATE (2) ...................................................................................................................................................................
NAME-PLATE (3) .....................................................................................................................................................................
NAME-PLATE (RUSSIAN) ....................................................................................................................................................
TOOLS ..........................................................................................................................................................................................
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19. Applicable Model (適用機種): -
Mark(記号): -
Serial No.(適用号機): -
01 YA40013596 FRAME ﾌﾚｰﾑ 1
02 J901640 BOLT ﾎﾞﾙﾄ 6
03 J222016 WASHER ﾜｯｼｬ 6
04 YA00029210 SEAL ｼｰﾙ 2
05 YA00036387 SEAL ｼｰﾙ 4
06 YA00016707 SEAL ｼｰﾙ 2
07 YA00038691 COVER ｶﾊﾞｰ 1
08 J271020 BOLT,W/WASHER ﾎﾞﾙﾄ(ﾜﾂｼﾔ ﾂｷ) 3 D
10 YA00015465 SEAL ｼｰﾙ 2
11 YA00004985 SEAL ｼｰﾙ 2
12 YA00029209 SEAL ｼｰﾙ 2
13 YA00002160 SEAL ｼｰﾙ 2
14 YA00029220 SEAL ｼｰﾙ 1
15 YA00005988 SEAL ｼｰﾙ 2
16 YA00015438 SEAL ｼｰﾙ 2
17 YA00007281 SEAL ｼｰﾙ 2
18 4471430 SEAL ｼｰﾙ 2
19 YA00036388 SEAL ｼｰﾙ 2
- 6 -
冷却装置 (1)
COOLING DEVICE (1)
ITEM
符号
PART NO.
部品番号
PART NAME 部 品 名
Q'TY
数量
S.C
ｻｰﾋﾞ
ｽ
ｺｰﾄﾞ
SERIAL NO.
適用号機
ICA
互
換
性
REPLACEABLE PART
代 替 部 品
PART NO.
部品番号
Q'TY
数量
