This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to fully disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs, seals, and other internal components. Technicians are instructed to mark components for alignment during reassembly and to contain any fluids removed.
Kawasaki 80 z6 wheel loader parts catalogue manual (serial no. 80c7 0101 and up)hhfjksekmm
This document is a parts catalog for a Hitachi wheel loader powered by a Cummins QSB6.7 engine. It contains a table of contents listing the major systems of the loader and their corresponding parts sections. These include the engine, powertrain, chassis, cab, electrical systems, hydraulics, brakes, and controls. Each part is assigned a unique identification number and name in the catalog for ordering purposes.
Asv posi track pt-80 track loader parts catalogue manualfujskekfmsme
This document is a parts manual for a PT-80 Rubber Track Loader. It lists 26 sections that cover different assemblies and components of the loader, including the cab assembly, cab interior assembly, hydraulic cylinders, wire harnesses, and o-rings. It provides part numbers for replacement parts for each assembly and component. Serial number ranges are provided to indicate which part numbers apply to different machine models.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt in a hole in the flywheel.
2) Installing fuel pump timing pins and checking that the fuel injection pump gear teeth are aligned with the timing marks on the housing.
3) Installing the fuel injection pump housing and governor, and checking that the governor shaft turns freely once assembled.
This document provides removal and installation instructions for servicing components of a 320D2 excavator engine. It includes procedures for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan. The document lists the required tools and parts, presents illustrations of each component, and provides a step-by-step process for disassembly and reassembly. Safety notices are included to keep parts clean and prevent damage.
Caterpillar cat 323 f l excavator (prefix xcf) service repair manual (xcf0000...fusjejkdkmse
This document provides instructions for removing and installing crankshaft main bearings on a Caterpillar C7.1 engine. The procedure involves removing the main bearing caps and shells one pair at a time, keeping each cap and shell together. Thrust washers must be removed from number six main bearing using a crankshaft turning tool. New shells are cleaned and lubricated before installation. Main bearing caps are torqued to specification and end play is checked after installation is complete. A separate section provides instructions for removing the entire crankshaft, which requires first removing other engine components like the oil pump, front housing, rear seal, cylinder head, pistons and connecting rods.
Jcb 3 cx t2 t3 backhoe loader service repair manual from 2615002 to 2616002fusefjjskekemm
This service manual provides instructions for servicing the valves on a backhoe loader engine. It describes how the valve train components operate and the process for measuring and adjusting valve clearances. The procedure involves using special tools to position the engine, lock the valve tappets, and measure clearance with a dial indicator. Clearances are adjusted by turning the tappet adjusters if needed. Instructions are also provided for removing and installing the valves, which requires compressing the springs and removing retaining collets.
The document provides instructions and definitions for parts books. It explains that the heading on parts pages will match the picture page. It defines the column headings for part numbers including reference number, part number, description, quantity, serial number range, interchangeability, and remarks. It notes country codes may be included and provides definitions for various country symbols.
This document provides the installation procedure for a swing motor on excavator models 320D2 and 320D2 L in 30 steps. It details cleaning and preparing the mating surfaces, lifting and attaching the swing motor, connecting multiple hose and harness assemblies using new O-rings, and ensuring the drain valve is closed at the end of installation. Required tools include a vacuum cap, link brackets, and gasket sealant. Safety notices warn of spring hazards and containing fluids.
Kawasaki 80 z6 wheel loader parts catalogue manual (serial no. 80c7 0101 and up)hhfjksekmm
This document is a parts catalog for a Hitachi wheel loader powered by a Cummins QSB6.7 engine. It contains a table of contents listing the major systems of the loader and their corresponding parts sections. These include the engine, powertrain, chassis, cab, electrical systems, hydraulics, brakes, and controls. Each part is assigned a unique identification number and name in the catalog for ordering purposes.
Asv posi track pt-80 track loader parts catalogue manualfujskekfmsme
This document is a parts manual for a PT-80 Rubber Track Loader. It lists 26 sections that cover different assemblies and components of the loader, including the cab assembly, cab interior assembly, hydraulic cylinders, wire harnesses, and o-rings. It provides part numbers for replacement parts for each assembly and component. Serial number ranges are provided to indicate which part numbers apply to different machine models.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt in a hole in the flywheel.
2) Installing fuel pump timing pins and checking that the fuel injection pump gear teeth are aligned with the timing marks on the housing.
3) Installing the fuel injection pump housing and governor, and checking that the governor shaft turns freely once assembled.
This document provides removal and installation instructions for servicing components of a 320D2 excavator engine. It includes procedures for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan. The document lists the required tools and parts, presents illustrations of each component, and provides a step-by-step process for disassembly and reassembly. Safety notices are included to keep parts clean and prevent damage.
Caterpillar cat 323 f l excavator (prefix xcf) service repair manual (xcf0000...fusjejkdkmse
This document provides instructions for removing and installing crankshaft main bearings on a Caterpillar C7.1 engine. The procedure involves removing the main bearing caps and shells one pair at a time, keeping each cap and shell together. Thrust washers must be removed from number six main bearing using a crankshaft turning tool. New shells are cleaned and lubricated before installation. Main bearing caps are torqued to specification and end play is checked after installation is complete. A separate section provides instructions for removing the entire crankshaft, which requires first removing other engine components like the oil pump, front housing, rear seal, cylinder head, pistons and connecting rods.
Jcb 3 cx t2 t3 backhoe loader service repair manual from 2615002 to 2616002fusefjjskekemm
This service manual provides instructions for servicing the valves on a backhoe loader engine. It describes how the valve train components operate and the process for measuring and adjusting valve clearances. The procedure involves using special tools to position the engine, lock the valve tappets, and measure clearance with a dial indicator. Clearances are adjusted by turning the tappet adjusters if needed. Instructions are also provided for removing and installing the valves, which requires compressing the springs and removing retaining collets.
The document provides instructions and definitions for parts books. It explains that the heading on parts pages will match the picture page. It defines the column headings for part numbers including reference number, part number, description, quantity, serial number range, interchangeability, and remarks. It notes country codes may be included and provides definitions for various country symbols.
This document provides the installation procedure for a swing motor on excavator models 320D2 and 320D2 L in 30 steps. It details cleaning and preparing the mating surfaces, lifting and attaching the swing motor, connecting multiple hose and harness assemblies using new O-rings, and ensuring the drain valve is closed at the end of installation. Required tools include a vacuum cap, link brackets, and gasket sealant. Safety notices warn of spring hazards and containing fluids.
Caterpillar cat 325 c excavator (prefix bkh) service repair manual (bkh00001 ...fjsekkdmme
The document provides instructions for removing and installing pistons, connecting rods, crankshaft main bearings, and the crankshaft in a 3126B engine. Key steps include cleaning parts to prevent contamination, applying anti-seize compound to connecting rod bolts, installing pistons and connecting rods with the proper orientation, checking crankshaft end play, and removing/installing components in the correct order.
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fjskefkemms
This document provides instructions for removing and installing various engine components on a 330B L EXCAVATOR, including:
- Exhaust manifold removal and installation requiring removal of the turbocharger and fuel lines.
- Inlet and exhaust valve removal and installation using specialized tools to compress springs.
- Removal and installation of valve guides, seats, and inserts using driver tools to precisely install components.
- Removal of the engine oil filter base requiring a strap wrench to remove the oil filter.
Massey ferguson mf 470 xtra tractor (br) parts catalogue manualfhsjekdmme
This document provides a table of contents and page references for the component systems of a Massey Ferguson MF 470XTRA tractor, including the engine, fuel, exhaust, axles, drive train, hydraulics, electrical, cab, platform, chassis, wheels, implement drive, and linkages systems. It includes over 80 pages detailing individual components, part numbers, quantities, and technical specifications for the engine, fuel, and exhaust system of the tractor.
Caterpillar cat 313 f excavator (prefix prg) service repair manual (prg00001 ...fjjskekdmmse
This document provides instructions for removing and installing the front gear group on a C4.4 engine. The procedure involves using various tools to lock the crankshaft, camshaft and fuel injection pump in position before removing gears. Individual gears are removed and installed one at a time, ensuring proper timing is maintained through alignment of marks on each gear. End play and backlash are checked using gauges once installation is complete. Precautions are outlined to prevent damage to engine components.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 323 d s excavator (prefix rac) service repair manual (rac0000...fusjejkdkmse
The document provides instructions for removing and installing valve guides and valve seat inserts on a Caterpillar C6.4 engine. It describes:
1. Removing the valves, electronic unit injectors, and turning the cylinder head over to access the valve guides.
2. Using specialty tools to remove the old valve guides and install new guides.
3. Notching and extracting the valve seat inserts using specialty tools before cleaning and installing new inserts.
4. Installing the valve seat inserts, valves, and electronic unit injectors to complete the job.
Hyundai r28 7 mini excavator service repair manualsoeldksejdksem
This service manual provides maintenance and repair instructions for various components of an excavator. It includes sections on safety precautions, machine outlines and specifications, maintenance procedures and schedules, troubleshooting guides, and instructions for disassembling and reassembling various parts. The manual aims to help technicians effectively perform necessary repairs by providing accurate component descriptions and correct repair procedures.
Caterpillar cat 336 e l excavator (prefix gtj) service repair manual (gtj0000...fjskekmdm
The document provides instructions for assembling a travel motor used in excavators. It describes 27 steps to assemble components like seals, springs, pistons, and plates into the motor housing. Key steps include lubricating mating surfaces, installing retaining rings, and tightening bolts to specified torques. The assembly ends by installing the motor housing cover and bolts, and noting the motor is then ready for installation in the excavator.
Hyundai hsl850 7 a skid steer loader service repair manualfjjskekdmmse
This document provides instructions for removing and installing a HST pump on an excavator. It describes disconnecting hoses from the HST pump and auxiliary pump, loosening nuts and bolts to remove the pump, and reversing the steps to install it. It also details the structures of the HST pump including its components and port names. Finally, it outlines procedures for adjusting settings like mechanical zero position and relief valves, and provides instructions for disassembling and reassembling parts of the pump.
The document provides instructions for removing the fuel injection pump from a 320D2 excavator. Key steps include:
1) Locking the crankshaft and camshaft using special tools to prevent rotation.
2) Disconnecting the fuel lines and capping the open ports.
3) Removing the fuel pump gear and loosening the locking screw to separate the pump from the engine.
Caterpillar cat 325 b l track type excavator (prefix 8pr) service repair manu...fjsjjekdkme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembling the travel motor which include removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. It then lists 26 steps for assembling the travel motor which involve installing components like the shaft assembly, cam plate, barrel assembly, brake piston and head in the reverse order of disassembly. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
This document provides instructions for connecting and disconnecting track assemblies on a 320D2 excavator. It describes:
1. Using tools to raise the track into position and install pins and bolts to connect the track shoe.
2. Removing the front idler and recoil spring assembly as one unit by sliding them out of the track roller frame and separating them.
3. Installing the front idler and recoil spring by reversing the removal steps.
Kubota v3300 e2 b diesel engine service repair manualfusjejkdkmse
This workshop manual provides information on servicing the V3300-E2B and V3300-T-E2B diesel engines. It is divided into three parts: General, Mechanism, and Servicing. The General section includes engine identification, general precautions, maintenance checklists, and check and maintenance procedures. The Mechanism section describes the engine construction and functions. The Servicing section covers troubleshooting, specifications, torque values, adjustments, disassembly/assembly procedures, and servicing. The manual is intended to inform service personnel about servicing and maintaining these engines.
The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 320D2 excavator engine. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. The crankshaft rear seal is part of a sealed assembly that must be replaced if removed. Installation of the new seal involves aligning it on the crankshaft using a plastic sleeve and tool before tightening screws.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists the required tools and outlines 16 steps to disassemble the components, including draining fluids, removing covers, plates, seals, springs, pistons, and housing pieces. Safety notices are included to warn of potential injuries from parts or released pressures.
Caterpillar cat 325 l excavator (prefix 7tg) service repair manual (7tg00001 ...ifoseidkkd
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs and other components. Technicians are instructed to clean parts thoroughly, apply identification marks, and be careful not to damage mating surfaces when taking the motor apart.
This document provides disassembly instructions for the travel motor on 325, 325B and 325L excavators. It describes 24 steps to fully disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer and other components. Technicians are instructed to clean parts thoroughly, apply identifying marks, and note the original positions of components to ensure proper reassembly. Safety precautions are outlined for containing fluids and handling pressurized systems.
This document provides disassembly instructions for the travel motor on 325, 325B and 325L excavators. It describes 24 steps to fully disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer and other components. Technicians are instructed to clean parts thoroughly, apply identifying marks, and note the original positions of components to ensure proper reassembly. Safety precautions are outlined for containing fluids and disposing of them properly.
This document provides disassembly instructions for the travel motor on 325, 325B and 325L excavators. It describes 24 steps to fully disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer and other components. Technicians are instructed to clean parts thoroughly, apply identifying marks, and note the original positions of components to ensure proper reassembly. Safety precautions are outlined for containing fluids and disposing of them properly.
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs and other components. Technicians are instructed to clean and mark components for reassembly. Safety notices advise containing fluids and disposing of them properly.
Caterpillar cat 325 a excavator (prefix 7 tg) service repair manual (7tg00001...ifoseidkkd
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs and other components. Technicians are instructed to clean and mark components for reassembly. Safety notices advise containing fluids and disposing of them properly.
Caterpillar cat 325 c excavator (prefix bkh) service repair manual (bkh00001 ...fjsekkdmme
The document provides instructions for removing and installing pistons, connecting rods, crankshaft main bearings, and the crankshaft in a 3126B engine. Key steps include cleaning parts to prevent contamination, applying anti-seize compound to connecting rod bolts, installing pistons and connecting rods with the proper orientation, checking crankshaft end play, and removing/installing components in the correct order.
Caterpillar cat 330 b l excavator (prefix 1js) service repair manual (1js0000...fjskefkemms
This document provides instructions for removing and installing various engine components on a 330B L EXCAVATOR, including:
- Exhaust manifold removal and installation requiring removal of the turbocharger and fuel lines.
- Inlet and exhaust valve removal and installation using specialized tools to compress springs.
- Removal and installation of valve guides, seats, and inserts using driver tools to precisely install components.
- Removal of the engine oil filter base requiring a strap wrench to remove the oil filter.
Massey ferguson mf 470 xtra tractor (br) parts catalogue manualfhsjekdmme
This document provides a table of contents and page references for the component systems of a Massey Ferguson MF 470XTRA tractor, including the engine, fuel, exhaust, axles, drive train, hydraulics, electrical, cab, platform, chassis, wheels, implement drive, and linkages systems. It includes over 80 pages detailing individual components, part numbers, quantities, and technical specifications for the engine, fuel, and exhaust system of the tractor.
Caterpillar cat 313 f excavator (prefix prg) service repair manual (prg00001 ...fjjskekdmmse
This document provides instructions for removing and installing the front gear group on a C4.4 engine. The procedure involves using various tools to lock the crankshaft, camshaft and fuel injection pump in position before removing gears. Individual gears are removed and installed one at a time, ensuring proper timing is maintained through alignment of marks on each gear. End play and backlash are checked using gauges once installation is complete. Precautions are outlined to prevent damage to engine components.
Caterpillar cat 120 g motor grader (prefix 11w) service repair manual (11w010...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 120G motor grader, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe removing bolts and other fasteners, lifting components, cleaning surfaces, applying sealants, and torquing bolts to specified values. Safety notices are included to handle fluids properly and avoid contaminating parts.
Caterpillar cat 323 d s excavator (prefix rac) service repair manual (rac0000...fusjejkdkmse
The document provides instructions for removing and installing valve guides and valve seat inserts on a Caterpillar C6.4 engine. It describes:
1. Removing the valves, electronic unit injectors, and turning the cylinder head over to access the valve guides.
2. Using specialty tools to remove the old valve guides and install new guides.
3. Notching and extracting the valve seat inserts using specialty tools before cleaning and installing new inserts.
4. Installing the valve seat inserts, valves, and electronic unit injectors to complete the job.
Hyundai r28 7 mini excavator service repair manualsoeldksejdksem
This service manual provides maintenance and repair instructions for various components of an excavator. It includes sections on safety precautions, machine outlines and specifications, maintenance procedures and schedules, troubleshooting guides, and instructions for disassembling and reassembling various parts. The manual aims to help technicians effectively perform necessary repairs by providing accurate component descriptions and correct repair procedures.
Caterpillar cat 336 e l excavator (prefix gtj) service repair manual (gtj0000...fjskekmdm
The document provides instructions for assembling a travel motor used in excavators. It describes 27 steps to assemble components like seals, springs, pistons, and plates into the motor housing. Key steps include lubricating mating surfaces, installing retaining rings, and tightening bolts to specified torques. The assembly ends by installing the motor housing cover and bolts, and noting the motor is then ready for installation in the excavator.
Hyundai hsl850 7 a skid steer loader service repair manualfjjskekdmmse
This document provides instructions for removing and installing a HST pump on an excavator. It describes disconnecting hoses from the HST pump and auxiliary pump, loosening nuts and bolts to remove the pump, and reversing the steps to install it. It also details the structures of the HST pump including its components and port names. Finally, it outlines procedures for adjusting settings like mechanical zero position and relief valves, and provides instructions for disassembling and reassembling parts of the pump.
The document provides instructions for removing the fuel injection pump from a 320D2 excavator. Key steps include:
1) Locking the crankshaft and camshaft using special tools to prevent rotation.
2) Disconnecting the fuel lines and capping the open ports.
3) Removing the fuel pump gear and loosening the locking screw to separate the pump from the engine.
Caterpillar cat 325 b l track type excavator (prefix 8pr) service repair manu...fjsjjekdkme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembling the travel motor which include removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. It then lists 26 steps for assembling the travel motor which involve installing components like the shaft assembly, cam plate, barrel assembly, brake piston and head in the reverse order of disassembly. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
This document provides instructions for connecting and disconnecting track assemblies on a 320D2 excavator. It describes:
1. Using tools to raise the track into position and install pins and bolts to connect the track shoe.
2. Removing the front idler and recoil spring assembly as one unit by sliding them out of the track roller frame and separating them.
3. Installing the front idler and recoil spring by reversing the removal steps.
Kubota v3300 e2 b diesel engine service repair manualfusjejkdkmse
This workshop manual provides information on servicing the V3300-E2B and V3300-T-E2B diesel engines. It is divided into three parts: General, Mechanism, and Servicing. The General section includes engine identification, general precautions, maintenance checklists, and check and maintenance procedures. The Mechanism section describes the engine construction and functions. The Servicing section covers troubleshooting, specifications, torque values, adjustments, disassembly/assembly procedures, and servicing. The manual is intended to inform service personnel about servicing and maintaining these engines.
The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 320D2 excavator engine. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. The crankshaft rear seal is part of a sealed assembly that must be replaced if removed. Installation of the new seal involves aligning it on the crankshaft using a plastic sleeve and tool before tightening screws.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists the required tools and outlines 16 steps to disassemble the components, including draining fluids, removing covers, plates, seals, springs, pistons, and housing pieces. Safety notices are included to warn of potential injuries from parts or released pressures.
Caterpillar cat 325 l excavator (prefix 7tg) service repair manual (7tg00001 ...ifoseidkkd
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs and other components. Technicians are instructed to clean parts thoroughly, apply identification marks, and be careful not to damage mating surfaces when taking the motor apart.
This document provides disassembly instructions for the travel motor on 325, 325B and 325L excavators. It describes 24 steps to fully disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer and other components. Technicians are instructed to clean parts thoroughly, apply identifying marks, and note the original positions of components to ensure proper reassembly. Safety precautions are outlined for containing fluids and handling pressurized systems.
This document provides disassembly instructions for the travel motor on 325, 325B and 325L excavators. It describes 24 steps to fully disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer and other components. Technicians are instructed to clean parts thoroughly, apply identifying marks, and note the original positions of components to ensure proper reassembly. Safety precautions are outlined for containing fluids and disposing of them properly.
This document provides disassembly instructions for the travel motor on 325, 325B and 325L excavators. It describes 24 steps to fully disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer and other components. Technicians are instructed to clean parts thoroughly, apply identifying marks, and note the original positions of components to ensure proper reassembly. Safety precautions are outlined for containing fluids and disposing of them properly.
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs and other components. Technicians are instructed to clean and mark components for reassembly. Safety notices advise containing fluids and disposing of them properly.
Caterpillar cat 325 a excavator (prefix 7 tg) service repair manual (7tg00001...ifoseidkkd
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs and other components. Technicians are instructed to clean and mark components for reassembly. Safety notices advise containing fluids and disposing of them properly.
This document provides disassembly instructions for the travel motor on 325, 325B and 325L excavators. It describes 24 steps to fully disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer and other components. Technicians are instructed to clean parts thoroughly, apply identifying marks, and note the original positions of components to ensure proper reassembly. Safety precautions are outlined for containing fluids and handling pressurized systems.
This document provides disassembly instructions for the travel motor on 325, 325B and 325L excavators. It describes 24 steps to fully disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer and other components. Technicians are instructed to clean parts thoroughly, apply identifying marks, and note the original positions of components to ensure proper reassembly. Safety precautions are outlined for containing fluids and disposing of them properly.
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs and other components. Technicians are instructed to clean and mark components for alignment during reassembly. Safety precautions are outlined for containing fluids and disposing of them properly.
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs and other components. Technicians are instructed to clean and mark components for alignment during reassembly. Safety precautions are outlined for containing fluids and disposing of them properly.
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs, and shaft. Safety notices are included to contain fluids and dispose of them properly when disassembling components.
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs and other components. Technicians are instructed to clean parts thoroughly, apply identification marks, and be careful not to damage mating surfaces when taking the motor apart.
Caterpillar cat 325 l excavator (prefix 7tg) service repair manual (7tg00001 ...JayHaines2
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs and other components. Technicians are instructed to clean parts and apply identification marks to ensure correct reassembly. Safety notices advise containing fluids and disposing of them properly.
Caterpillar cat 325 l excavator (prefix 7tg) service repair manual (7tg00001 ...fjskkmemem
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators in 3 steps:
1. Clean and mark the travel motor components for assembly reference before removing bolts and separating parts.
2. Disassemble the head, brake assembly, barrel assembly, and shaft from the travel motor body while keeping matched parts together.
3. Remove seals, plates, springs and other individual parts, noting their locations for reassembly.
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators in 3 steps:
1. Clean and mark the travel motor components for assembly reference before removing bolts and separating parts.
2. Disassemble the head, brake assembly, barrel assembly, and shaft from the travel motor body while keeping matched parts together.
3. Remove seals, plates, springs and other individual parts, noting their locations for reassembly.
Caterpillar cat 325 a excavator (prefix 7 tg) service repair manual (7tg00001...fjskkmemem
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators in 3 steps:
1. Clean and mark the travel motor components for assembly reference before removing parts.
2. Remove components like the head, fittings, seals, plates, and shaft from the travel motor body.
3. Disassemble further components like the barrel assembly, piston shoe assemblies, springs and seals from removed parts.
Care and identification marks are emphasized to ensure correct reassembly.
Caterpillar cat 325 a excavator (prefix 7 tg) service repair manual (7tg00001...JayHaines2
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs, and shaft. Proper identification and alignment of components is emphasized to ensure correct reassembly. Safety notices recommend cleaning components and containing fluids during disassembly.
This document provides disassembly instructions for the travel motor on 325, 325B and 325L excavators. It describes 24 steps to fully disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer and other components. Technicians are instructed to clean parts thoroughly, apply identifying marks, and note the original positions of components to ensure proper reassembly. Safety precautions are outlined, such as containing fluids and wearing proper protective equipment.
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs, and shaft. Proper identification and alignment of components is emphasized to ensure correct reassembly. Safety notices advise containing fluids and disposing of them properly.
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This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, springs, and shaft. Proper identification and alignment of components is emphasized to ensure correct reassembly. Safety notices advise containing fluids and disposing of them properly.
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2. Shutdown SIS
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Product: EXCAVATOR
Model: 325-A FM L EXCAVATOR 7LM
Configuration: 325, 325L EXCAVATOR 7LM00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
325, 325B and 325L Excavators
Media Number -RENR1178-03 Publication Date -01/09/2000 Date Updated -09/10/2001
i01765040
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure For The Travel Motor On CIPI
Undercarriage Arrangements Which Are Based On 325
Track Type Excavators
Start By:
A. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove" in
this manual.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the outside of the travel motor prior to disassembly. Fasten the travel
motor to a suitable holding fixture in a vertical position. The weight of the travel motor is
approximately 71 kg (157 lb).
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3. 2. Put an alignment mark across the head and the body of the travel motor for assembly
purposes. The head must be reinstalled in the head's original position on the travel motor
body.
Illustration 1 g00510326
3. Remove nine socket head bolts (1) and head (2) from the travel motor body.
Note: During the removal of head (2) from the travel motor body, be careful not to damage
the mating surfaces of the components.
Illustration 2 g00510341
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4. Illustration 3 g00510349
4. Turn over head (2). Remove O-ring seal (6), shims (5), port plate (4), and bearing (3) from
the head. Remove the two check valve assemblies from the head.
Note: There is a retainer that is located under spring (9). This retainer is a press fit in head
(2). Do not remove the retainer.
5. Insert a dowel rod with a small diameter into hole "X". Tap the dowel rod with a plastic
hammer in order to remove spring (9), poppet (8) and seat (7) from the head.
Illustration 4 g00510351
6. Remove three fittings (10) and four plugs (11) from the head. Remove the O-ring seal from
each fitting.
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5. Illustration 5 g00510352
7. Remove three O-ring seals (12) and washer set (13) from the body of the travel motor.
8. Place a shop towel over brake piston (14). Retain brake piston (14) by hand, and apply
approximately 525 kPa (75 psi) of shop air pressure to brake release port "Y". Make sure
that the shop air pressure is free of water. Brake piston (14) will move up the piston guide,
and out of the piston guide. Remove brake piston (14) from the travel motor body.
Illustration 6 g00510353
9. Remove O-ring seals (15) and (17), and backup rings (16) and (18) from the brake piston.
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6. Illustration 7 g00510356
10. Remove piston guide (19), three friction plates and three steel plates (20) from the travel
motor body.
Illustration 8 g00510359
11. Remove O-ring seal (21) and backup ring (22) from the piston guide.
Illustration 9 g00510365
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7. Note: Do not allow the components of barrel assembly (23) to come apart during the
removal from the travel motor. All of the components in the barrel assembly must be
reinstalled in the component's original location.
12. Use two large screwdrivers and slowly remove barrel assembly (23) from the travel motor
body, as shown. Do not allow the components to fall apart.
Illustration 10 g00510502
13. Shoe retainer (24) and piston shoe assemblies (25) are nonserviceable separately. Prior to
the removal of the shoe retainer and the piston shoe assemblies from barrel (26), put
identification marks on piston shoe assemblies (25) for assembly purposes. Identification
marks are used to identify the piston shoe assembly's location in shoe retainer (24) and
barrel (26). The piston shoe assemblies must be reinstalled in the piston shoe assembly's
original bores in the shoe retainer and the barrel.
14. Remove shoe retainer (24) and piston shoe assemblies (25) from barrel (26). Separate the
piston shoe assemblies from the shoe retainer.
Illustration 11 g00510504
15. Remove guide (27), spacer (28) and nine springs (29) from the barrel.
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8. Illustration 12 g00510547
16. Remove cam plate (30) from the travel motor body.
Illustration 13 g00919084
17. Put identification marks on two balls (31) and two keys (32) in the travel motor body for
assembly purposes. Remove two balls (31) and two keys (32) from the travel motor body.
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9. Illustration 14 g00510551
18. Remove O-ring seal (33) from the travel motor body.
19. Use a soft faced hammer to remove shaft assembly (34) from the travel motor body.
Remove the shaft assembly in the direction that is indicated by the arrow. Refer to
Illustration 33.
Illustration 15 g00510595
20. Remove retaining rings (35) from each side of bearing (36). Push shaft (34) out of bearing
(36) with a press.
Illustration 16 g00510598
21. Remove inner race (37) from shaft (34) .
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10. Illustration 17 g00510599
22. Remove lip type seal (38) from the travel motor body.
Illustration 18 g00510605
Illustration 19 g00918957
23. Remove two cam plate tension adjusters from the travel motor body. Loosen two nuts (39).
Remove two adjusters (40), two springs (43), and two pistons (44) from the travel motor
body.
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11. 24. Remove O-ring seal (42) and backup ring (41) from each adjuster (40) .
Disassembly Procedure For The Travel Motor On CIPI
Undercarriage Arrangements Which Are Based On 325B
Track Type Excavators
Start By:
A. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove" in
this manual.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the outside of the travel motor prior to disassembly. Fasten the travel
motor to a suitable holding fixture in a vertical position. The weight of the travel motor is
approximately 50 kg (110 lb).
2. Put an alignment mark across the head and the body of the travel motor for assembly
purposes. The head must be reinstalled in the head's original position on the travel motor
body.
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12. Illustration 20 g00510326
3. Remove ten socket head bolts (1) and head (2) from the travel motor body.
Note: During the removal of head (2) from the travel motor body, be careful not to damage
the mating surfaces of the components.
Illustration 21 g00510341
Illustration 22 g00510349
4. Turn over head (2). Remove O-ring seal (6), shims (5), port plate (4), and bearing (3) from
the head. Remove the two check valve assemblies from the head.
Note: There is a retainer that is located under spring (9). This retainer is a press fit in head
(2). Do not remove the retainer.
5. Insert a dowel rod with a small diameter into hole "X". Tap the dowel rod with a plastic
hammer in order to remove spring (9), poppet (8) and seat (7) from the head.
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13. Illustration 23 g00510351
6. Remove three fittings (10) and plugs (11) from the head. Remove the O-ring seal from each
fitting.
Illustration 24 g00510352
7. Remove three O-ring seals (12) and washer set (13) from the travel motor body.
8. Place a shop towel over brake piston (14). Retain brake piston (14) by hand, and apply
approximately 525 kPa (75 psi) of shop air pressure to brake release port "Y". Make sure
that the shop air pressure is free of water. Brake piston (14) will move up the piston guide,
and out of the piston guide. Remove brake piston (14) from the travel motor body.
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14. Illustration 25 g00510353
9. Remove O-ring seals (15) and (17) from the brake piston. Remove backup rings (16) and
(18) from the brake piston.
Illustration 26 g00510356
10. Remove piston guide (19), five friction plates (20) and the four steel plates from the travel
motor body.
Illustration 27 g00510359
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15. 11. Remove O-ring seal (21) and backup ring (22) from the piston guide.
Illustration 28 g00510365
Note: Do not allow the components of barrel assembly (23) to come apart during the
removal from the travel motor. All of the components in the barrel assembly must be
reinstalled in the component's original location.
12. Use two large screwdrivers and slowly remove barrel assembly (23) from the travel motor
body, as shown. Do not allow the components to fall apart.
Illustration 29 g00510502
13. Shoe retainer (24) and piston shoe assemblies (25) are nonserviceable separately. Prior to
the removal of the shoe retainer and the piston shoe assemblies from barrel (26), put
identification marks on piston shoe assemblies (25) for assembly purposes. Identification
marks are used to identify the piston shoe assembly's location in shoe retainer (24) and
barrel (26). The piston shoe assemblies must be reinstalled in the piston shoe assembly's
original bores in the shoe retainer and the barrel.
14. Remove shoe retainer (24) and piston shoe assemblies (25) from barrel (26). Separate the
piston shoe assemblies from the shoe retainer.
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16. Illustration 30 g00510504
15. Remove guide (27), spacer (28) and nine springs (29) from the barrel.
Illustration 31 g00510547
16. Remove cam plate (30) from the body of the travel motor.
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17. Illustration 32 g00510550
17. Remove two keys (31) and the two locating pins (not shown) from the travel motor body.
Illustration 33 g00510551
18. Remove O-ring seal (33) from the travel motor body.
19. Use a soft faced hammer to remove shaft assembly (34) from the travel motor body.
Remove the shaft assembly in the direction that is indicated by the arrow. Refer to
Illustration 33.
Illustration 34 g00510595
20. Remove retaining rings (35) from each side of bearing (36). Push shaft (34) out of bearing
(36) with a press.
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18. Illustration 35 g00510598
21. Remove inner race (37) from shaft (34) .
Illustration 36 g00510599
22. Remove lip type seal (38) from the travel motor body.
Illustration 37 g00510605
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19. 23. Remove two cam plate tension adjusters from the travel motor body. Loosen two nuts (39).
Remove two adjusters (40), two springs (43), and two pistons (44) from the travel motor
body.
24. Remove O-ring seal (42) and backup ring (41) from each adjuster (40) .
Disassembly Procedure For The Travel Motor On CIPI
Undercarriage Arrangements Which Are Based On 325C
Track Type Excavators
Start By:
A. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove" in
this manual.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the outside of the travel motor prior to disassembly.
2. Fasten the travel motor to a suitable holding fixture in a vertical position. The weight of the
travel motor is 60 kg (132 lb).
3. Put an alignment mark across the head and the body of the travel motor for assembly
purposes. The head must be reinstalled in the head's original position on the body of the
travel motor.
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20. Illustration 38 g00510326
Note: During the removal of head (2) from the travel motor, be careful not to damage the
mating surfaces of the components.
4. Remove bolts (1) .
5. Remove head (2) from the body of the travel motor.
Illustration 39 g00510341
Illustration 40 g00510349
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21. 6. Turn over head (2) .
7. Remove O-ring seal (6), shims (5), port plate (4), and bearing (3) from the head.
8. Remove the check valve assemblies from the head.
Note: There is a retainer under spring (9). This retainer is a press fit in head (2). Do not
remove the retainer.
9. Insert a dowel rod with a small diameter into Hole (X). Tap the dowel rod with a plastic
hammer in order to remove spring (9), poppet (8), and seat (7) from the head.
Illustration 41 g00510351
10. Remove three fittings (10) and plugs (11) from the head. Remove the O-ring seal from each
fitting.
Illustration 42 g00878239
11. Remove O-ring seals (13) and washer set (12) from the body of the travel motor.
12. Place a shop towel over brake piston (14). Retain brake piston (14) by hand, and apply
approximately 525 kPa (75 psi) of shop air pressure to brake release Port (Y). Make sure
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22. that the shop air pressure is free of water. Brake piston (14) will move up the piston guide,
and out of the piston guide. Remove brake piston (14) from the body of the travel motor.
Illustration 43 g00878248
13. Remove O-ring seal (16) from the brake piston. Remove backup ring (15) from the brake
piston.
14. Remove O-ring seal (17) from the brake piston. Remove backup ring (18) from the brake
piston.
Illustration 44 g00510356
15. Remove piston guide (19), five friction plates (20) and the four steel plates from the body of
the travel motor.
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23. Illustration 45 g00510359
16. Remove O-ring seal (21) from the piston guide. Remove backup ring (22) from the piston
guide.
Illustration 46 g00510365
Note: Do not allow the components of barrel assembly (23) to come apart during the
removal from the travel motor. All of the components in the barrel assembly must be
reinstalled in the component's original location.
17. Use two large screwdrivers, as shown. Slowly remove barrel assembly (23) from the body
of the travel motor. Do not allow the components to fall apart.
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24. Illustration 47 g00878253
Note: Shoe retainer (24) and piston shoe assemblies (25) are nonserviceable separately.
Prior to the removal of the shoe retainer and the piston shoe assemblies from barrel (26), put
identification marks on piston shoe assemblies (25) for assembly purposes. Identification
marks are used to identify the piston shoe assembly's location in shoe retainer (24) and
barrel (26). The piston shoe assemblies must be reinstalled in the piston shoe assembly's
original bores in the shoe retainer and the barrel.
18. Remove shoe retainer (24) and piston shoe assemblies (25) from barrel (26). Separate the
piston shoe assemblies from the shoe retainer.
Illustration 48 g00510504
19. Remove guide (27), spacer (28), and springs (29) from the barrel.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Illustration 49 g00510547
20. Remove cam plate (30) from the body of the travel motor.
Illustration 50 g00510550
21. Remove two keys (31) and the two locating pins (not shown) from the body of the travel
motor.
Illustration 51 g00510551
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27. 22. Remove O-ring seal (33) from the body of the travel motor.
23. Use a soft faced hammer to remove shaft assembly (34) from the body of the travel motor.
Remove the shaft assembly in the direction that is indicated by the arrow. Refer to
Illustration 51.
Illustration 52 g00510595
24. Remove retaining rings (35) from each side of bearing (36). Push shaft (34) out of bearing
(36) with a press.
Illustration 53 g00510598
25. Remove inner race (37) from shaft (34) .
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28. Illustration 54 g00510599
26. Remove lip seal (38) from the body of the travel motor.
Illustration 55 g00510605
27. Remove two stoppers (39) and the two pistons from the body of the travel motor.
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