Start a business unit of viscose filament yarn. opportunities in textiles and clothing market. Viscose is a fiber made from cellulose pulp that dissolves. Wood, cotton, and bamboo are among the raw materials used in its production. A natural yarn made from wood pulp, bamboo pulp, or cotton pulp is known as viscose filament yarn (VFY). It's a completely natural product. For More Detail: https://niir.org/profile-project-reports/profiles/textile-apparel-clothing-denim-wear-innerwear-lingerie-hosiery-denim-jeans-readymade-garments-under-garments-industry/z,,1b,0,a/index.html Contact us Niir Project Consultancy Services An ISO 9001:2015 Company 106-E, Kamla Nagar, Opp. Mall ST, New Delhi-110007, India. Email: npcs.ei@gmail.com, info@entrepreneurindia.co Tel: +91-11-23843955, 23845654, 23845886 Mobile: +91-9097075054, 8800733955 Website: www.entrepreneurindia.co, www.niir.org

1. VISCOSE
FILAMENT
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YARN. OPPORTUNITI

2. Viscose is a fiber made from cellulose pulp that dissolves.
Wood, cotton, and bamboo are among the raw materials
used in its production. A natural yarn made from wood
pulp, bamboo pulp, or cotton pulp is known as viscose
filament yarn (VFY). It's a completely natural product.
Rayon yarn or rayon filament yarn are other names for
viscose filament yarn.
Introduction

3. Viscose filament yarn is spun with the aid of cutting-edge
technology and high-quality raw materials. Viscose filament
yarn is available in a variety of colours and shades,
depending on the needs of the consumer. Viscose
Embroidery Thread is made from Viscose Filament Yarn
(VFY), a natural yarn made from either wood pulp or cotton
pulp. Viscose embroidery is used to enhance fine
embroidery on a variety of fabrics and garments. It has a
natural, long-lasting shine that adds to its soft cottony feel
and subtle charm.

4. Viscose Filament Yarn, also known as "Artificial Silk" or "Art
Silk," was developed as a silk substitute; it is cellulosic like
cotton and has silk-like aesthetics, but is much less expensive
than silk. Viscose Filament Yarn fabric is similar to Cupromonium
yarn fabric due to the development of a variety of finer deniers
with a greater number of filaments. Fabric made from Viscose
Filament is superior to Cupromonium yarn in segments such as
Georgette and Crepe fabrics due to the fabric's specific
specifications. T-shirts, tunics, shirts, nightwear, and dresses are
all made of this fine and soft material. Viscose Filament Yarn also
has the benefits of being readily available in the market and
being less expensive than Cupprammonium

5. Fabrics for clothing and home textiles can be made with viscose
filament yarn. Viscose filament yarn can be used to make soft
and smooth clothing fabrics because of its ability to breathe
and absorb liquid. It's also used in the production of viscose
embroidery thread. Viscose filament yarn can be used to create
fabrics for clothing and home textiles because of its silky look
and feel. Viscose filament yarn can be used to make soft and
smooth clothing fabrics because of its ability to breathe and
absorb liquid. It's also used in the production of viscose
embroidery thread.
Uses of Viscose Filament Yarn

6. It can be used to make comfortable, smooth clothing
fabrics. Viscose Embroidery Thread is made from it as well.
This raw yarn has a higher tenacity than regular yarn and
can be used for sewing. Furthermore, raw yarn may be
made from virgin polyester staple fiber or natural polyester
staple fiber. Polyester yarns and threads also play a
significant role in the garment industry. Rayon T-shirts,
tunics, shirts, nightwear, and dresses are all made from this
fine and soft material. Viscose Filament Yarn also has the
benefit of being widely available.

7. The reaction of cellulose with caustic
soda is used in the manufacture of
viscose filament yarn.
Depolymerisation occurs during the
ripening process, and carbon disulphide
is added. This produces cellulose
xanthate, an orange-colored crumb that
is further dissolved in caustic soda to
produce a viscous, orange-colored
solution.
Production Process

8. As the xanthate decomposes, the solution is
pumped via a spinneret with hundreds of holes
into a dilute sulphuric acid tank, where cellulose
is regenerated as fine filaments. Viscose filament
yarn is a cellulose fiber that has been
regenerated. Purified cellulose is mercerized
with NaOH and xanthate with CS, then dissolved
in NaOH to form a spinning solution, which is
then spun.

9. VISCOSE
MANUFACTURING
PROCESS STEPS
1. Preparation of wood pulp: Wood chips are treated
with calcium bic-sulphide and then cooked under
pressure with steam.
2. Steeping: To swell the cellulose fibres and transform
cellulose to alkali cellulose, cellulose pulp is immersed
in 17-20 percent aqueous sodium hydroxide (NaOH) at
a temperature of 18 to 25°C.

10. 3. Shredding: Pressed alkali cellulose is mechanically
shredded to produce finely separated, fluffy particles
known as "crumbs." This move increases the alkali
cellulose's surface area, which improves its ability to
react in the steps that follow.
4. Aging: To depolymerize the cellulose to the desired
degree of polymerization, the alkali cellulose is aged
under regulated time and temperature conditions
(between 18 and 30° C).

11. The original pulp's average molecular weight is
reduced by a factor of two to three in this process. The
cellulose is reduced to obtain a viscose solution with
the desired viscosity and cellulose concentration.
5. Xanthation: This step involves placing aged alkali
cellulose crumbs in vats and allowing them to react
with carbon disulphide at a regulated temperature (20
to 30°C) to produce cellulose xanthate.

12. 6. Dissolving: The cellulose xanthate yellow crumb is
dissolved in an aqueous caustic solution. The viscosity
of the cellulose xanthate solution (or, more precisely,
suspension) is extremely high.
7. Ripening: The viscose is able to “ripen” by being
left out for a period of time. During ripening, two
essential processes occur: redistribution and loss of
xanthate classes.

13. Any of the xanthate groups will revert to cellulosic
hydroxyls and free CS2 as a result of the reversible
xanthation reaction. This unbound CS2 can then
escape or react with other hydroxyls on the cellulose
chain.
8. Filtration: The viscose is filtered to eliminate any
undissolved materials that could interfere with the
spinning process or result in defects in the rayon
filament.

14. 9. Degassing: Bubbles of air trapped in the viscose
must be removed prior to extrusion, or the fine
rayon filaments will develop voids or weak spots.
10. Wet Spinning: The viscose solution is metered
into a spin bath containing sulphuric acid, sodium
sulphate, and zinc sulphate through a spinneret.
11. Drawing: Although the cellulose chains are still
mobile, the rayon filaments are extended.

15. Market
Outlook
Viscose filament yarn prices increased
marginally on the international
market in the last fortnight as demand
remained steady and the export
market remained strong. Clothing
textiles and home textiles make up the
global viscose filament yarn industry.
The demand for viscose filament yarn
is a spun thread that is ready to be
woven into textiles.

16. Viscose filament yarn can be used to create
fabrics for clothing and home textiles because of
its silky look and feel. Viscose filament yarn can
be used to make soft and smooth clothing fabrics
because of its ability to breathe and absorb
liquid. It's also used in the production of viscose
embroidery thread. The global demand for
Viscose Filament Yarns is increasing, and
demand in developing industrial countries is
also increasing. It was used to make cloth,
especially lingerie and dresses, among other
things.

17. KEY
PLAYERS
Grasim Industries
Nanjing Chemical Fiber
Abirami Textiles
Shandong Helon Co. Ltd
ENKA GmbH & Co. KG
Century Rayon
Yibin Grace Group
Xinxiang Bailu Chemical Fiber
Kayavlon Impex Pvt. Ltd
Hubei Golden Ring

18. MAJOR
QUERIES/QUESTIONS
ANSWERED IN THE
REPORT?

19. What is Viscose Filament yarn ?
How has the Viscose Filament yarn performed so far and
how will it perform in the coming years ?
What is the Project Feasibility of Viscose Filament yarn
Plant ?
What are the requirements of Working Capital for setting
up Viscose Filament yarnplant ?

20. What is the structure of the Viscose Filament yarn
Business and who are the key/major players ?
What is the total project cost for setting up Viscose
Filament yarn Business?
What are the operating costs for setting up Viscose
Filament yarn plant ?
What are the machinery and equipment requirements for
setting up Viscose Filament yarn plant ?

21. Who are the Suppliers and Manufacturers of Plant &
Machinery for setting up Viscose Filament yarn plant ?
What are the requirements of raw material for setting up
Viscose Filament yarn plant ?
Who are the Suppliers and Manufacturers of Raw
materials for setting up Viscose Filament yarn Business?
What is the Process of Viscose Filament yarn?

22. What is the total size of land required for setting up Viscose
Filament yarn plant ?
What will be the income and expenditures for Viscose
Filament yarn Business?
What are the Projected Balance Sheets of Viscose Filament
yarn plant ?
What are the requirement of utilities and overheads for
setting up Viscose Filament yarn plant?

23. What are the Personnel (Manpower) Requirements for
setting up Viscose Filament yarn Business?
What are Statistics of Import & Export for Viscose
Filament yarn ?
What is the time required to break-even of Viscose
Filament yarn Business?
What is the Break-Even Analysis of Viscose Filament yarn
plant?

24. What are the Profitability Ratios of Viscose Filament yarn
Project?
What is the Sensitivity Analysis-Price/Volume of Viscose
Filament yarn plant?
What are the Projected Pay-Back Period and IRR of Viscose
Filament yarn plant?
What is the Process Flow Sheet Diagram of Viscose
Filament yarn project?

25. What are the Market Opportunities for setting up Cold
Storage plant?
What is the Market Study and Assessment for setting up
Cold Storage Business?
What is the Plant Layout for setting up Cold Storage
Business?

26. Table of Contents
of the
Project Report

27. Project Introduction
Project Objective and Strategy
Concise History of the Product
Properties
BIS (Bureau of Indian Standards) Provision & Specification
Uses & Applications
Current Indian Market Scenario
Present Market Demand and Supply
Estimated Future Market Demand and Forecast
Statistics of Import & Export
Names & Addresses of Existing Units (Present Players)
Market Opportunity
Introduction
Indian Market Study and Assessment

28. List of Raw Materials
Properties of Raw Materials
Prescribed Quality of Raw Materials
List of Suppliers and Manufacturers
Requirement of Staff & Labor (Skilled and Unskilled)
Managerial, Technical, Office Staff and Marketing
Personnel
Raw Material
Personnel (Manpower) Requirements

29. LIst of Plant & Machinery
Miscellaneous Items
Appliances & Equipments
Laboratory Equipments & Accessories
Electrification
Electric Load & Water
Maintenance Cost
Sources of Plant & Machinery (Suppliers and
Manufacturers)
Plant and Machinery

30. Process of Manufacture with Formulation
Packaging Required
Process Flow Sheet Diagram
Project Location
Requirement of Land Area
Rates of the Land
Built Up Area
Construction Schedule
Plant Layout and Requirement of Utilities
Manufacturing Process and Formulations
Infrastructure and Utilities

31. Project Financials
• Project at a Glance Annexure
• Assumptions for Profitability workings ………………………..1
• Plant Economics…………………………………………………..2
• Production Schedule………………………………………………3
• Land & Building……………………………………………….……
Factory Land & Building
Site Development Expenses

32. • Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets………………………………………..........….......6
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
• Working Capital Requirement Per Month……………………….…7
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store

33. • Overheads Required Per Month and Per
Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses
etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Salary and Wages …………………………………………....……..9
• Turnover Per Annum ……………………………………….....…10
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital

34. Annexure 1 :: Cost of Project and Means of Finance
Annexure 2 :: Profitability and Net Cash Accruals
Revenue/Income/Realisation
Expenses/Cost of Products/Services/Items
Gross Profit
Financial Charges
Total Cost of Sales
Net Profit After Taxes
Net Cash Accruals

35. Annexure 3 :: Assessment of Working Capital
requirements
Current Assets
Gross Working Capital
Current Liabilities
Net Working Capital
Working Note for Calculation of Work-in-process
Annexure 4 :: Sources and Disposition of Funds

36. Annexure 5 :: Projected Balance Sheets
ROI (Average of Fixed Assets)
RONW (Average of Share Capital)
ROI (Average of Total Assets)
Annexure 6 :: Profitability Ratios
D.S.C.R
Earnings Per Share (EPS)
Debt Equity Ratio

37. Annexure 7 :: Break-Even Analysis
Variable Cost & Expenses
Semi-Variable/Semi-Fixed Expenses
Profit Volume Ratio (PVR)
Fixed Expenses / Cost
B.E.P

38. Annexure 8 to 11 :: Sensitivity Analysis-
Price/Volume
Resultant N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP

39. Annexure 12 :: Shareholding Pattern and Stake Status
Equity Capital
Preference Share Capital
Annexure 13 :: Quantitative Details-Output/Sales/Stocks
Determined Capacity P.A of Products/Services
Achievable Efficiency/Yield % of
Products/Services/Items
Net Usable Load/Capacity of Products/Services/Items
Expected Sales/ Revenue/ Income of Products/ Services/
Items

40. Annexure 14 :: Product wise Domestic Sales
Realisation
Annexure 15 :: Total Raw Material Cost
Annexure 16 :: Raw Material Cost per unit
Annexure 17 :: Total Lab & ETP Chemical Cost
Annexure 18 :: Consumables, Store etc.
Annexure 19 :: Packing Material Cost
Annexure 20 :: Packing Material Cost Per Unit

41. Annexure 21 :: Employees Expenses
Annexure 22 :: Fuel Expenses
Annexure 23 :: Power/Electricity Expenses
Annexure 24 :: Royalty & Other Charges
Annexure 25 :: Repairs & Maintenance Expenses
Annexure 26 :: Other Manufacturing Expenses
Annexure 27 :: Administration Expenses
Annexure 28 :: Selling Expenses

42. Annexure 29 :: Depreciation Charges – as per Books
(Total)
Annexure 30 :: Depreciation Charges – as per Books (P &
M)
Annexure 31 :: Depreciation Charges - as per IT Act WDV
(Total)
Annexure 32 :: Depreciation Charges - as per IT Act
WDV(P & M)
Annexure 33 :: Interest and Repayment - Term Loans
Annexure 34 :: Tax on Profits
Annexure 35 :: Projected Pay-Back Period and IRR

43. REASONS FOR BUYING
OUR REPORT:
This report helps you to identify a profitable project for
investing or diversifying into by throwing light to crucial
areas like industry size, market potential of the product and
reasons for investing in the product
This report provides vital information on the product like it’s
characteristics and segmentation
This report helps you market and place the product
correctly by identifying the target customer group of the
product

44. This report helps you understand the viability of
the project by disclosing details like machinery
required, project costs and snapshot of other
project financials
The report provides a glimpse of government
regulations applicable on the industry
The report provides forecasts of key parameters
which helps anticipate the industry performance
and make sound business decisions

45. Our Approach:
Our research reports broadly cover Indian markets, present
analysis, outlook and forecast for a period of five years.
The market forecasts are developed on the basis of
secondary research and are cross-validated through
interactions with the industry players
We use reliable sources of information and databases. And
information from such sources is processed by us and
included in the report

46. Scope of the Report
The report titled “Market Survey cum Detailed Techno Economic
Feasibility Report on Viscose Filament Yarn.” provides an insight into
Viscose Filament Yarn market in India with focus on uses and
applications, Manufacturing Process, Process Flow Sheets, Plant Layout
and Project Financials of Viscose Filament Yarn project. The report
assesses the market sizing and growth of the Indian Viscose Filament
Yarn Industry. While expanding a current business or while venturing into
new business, entrepreneurs are often faced with the dilemma of zeroing
in on a suitable product/line. And before diversifying/venturing into any
product, they wish to study the following aspects of the identified
product:

47. • Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period
We at NPCS, through our reliable expertise in the project
consultancy and market research field, have demystified the
situation by putting forward the emerging business opportunity
in the Viscose Filament Yarn sector in India along with its
business prospects. Through this report we have identified
Viscose Filament Yarn project as a lucrative investment avenue.

48. T A G S
# D E T A I L E D P R O J E C T R E P O R T # B U S I N E S S C O N S U L T A N T
# B U S I N E S S P L A N # F E A S I B I L I T Y R E P O R T # N P C S
# E N T R E P R E N E U R I N D I A # S T A R T U P B U S I N E S S
# P R O J E C T R E P O R T # S T A R T U P
# P R O J E C T C O N S U L T A N C Y # B U S I N E S S O P P O R T U N I T Y
# V I S C O S E # V I S C O S E F A B R I C
# V I S C O S E F I L A M E N T Y A R N # V I S C O S E Y A R N M A R K E T
# T E X T I L E I N D U S T R Y # T E X T I L E S B U S I N E S S
# T E X T I L E S P R O D U C T I O N # T E X T I L E S M A N U F A C T U R I N G
# R A Y O N M A R K E T

49. ( N P C S )
C A N P R O V I D E D E T A I L E D P R O J E C T R E P O R T O N
V I S C O S E F I L A M E N T Y A R N
S E E M O R E
P R O J E C T R E P O R T S & P R O F I L E S
B O O K S
M A R K E T R E S E A R C H R E P O R T

51. T A K E A L O O K A T
N I I R P R O J E C T C O N S U L T A N C Y S E R V I C E S
O N # S T R E E T V I E W
H T T P S : / / G O O . G L / V S T W K D
L O C A T E U S O N
G O O G L E M A P S
H T T P S : / / G O O . G L / M A P S / B K K U T Q 9 G E V T 2

52. O U R I N E X H A U S T I B L E C L I E N T L I S T I N C L U D E S P U B L I C -
S E C T O R C O M P A N I E S , C O R P O R A T E H O U S E S ,
G O V E R N M E N T U N D E R T A K I N G , I N D I V I D U A L
E N T R E P R E N E U R S , N R I , F O R E I G N I N V E S T O R S , N O N -
P R O F I T O R G A N I Z A T I O N S A N D E D U C A T I O N A L
I N S T I T U T I O N S F R O M A L L P A R T S O F T H E W O R L D . T H E
L I S T I S J U S T A G L I M P S E O F O U R E S T E E M E D & S A T I S F I E D
C L I E N T S .
C L I C K H E R E T O T A K E A L O O K
H T T P S : / / G O O . G L / G 3 I C J V
O U R C L I E N T S

54. S E L E C T A N D C H O O S E T H E R I G H T B U S I N E S S S T A R T U P F O R Y O U
( I N S T A N T O N L I N E P R O J E C T I D E N T I F I C A T I O N A N D S E L E C T I O N )
F I N D I N G T H E R I G H T S T A R T U P B U S I N E S S I S O N E O F T H E M O S T P O P U L A R
S U B J E C T T O D A Y . S T A R T I N G A B U S I N E S S I S N O E A S Y E N D E A V O R , B U T T H E
T I M E , E F F O R T , A N D C H A L L E N G E S C A N B E W O R T H I T I F Y O U S U C C E E D . T O
G I V E Y O U R S E L F T H E B E S T C H A N C E T O B E S U C C E S S F U L , T A K E Y O U R T I M E
T O C A R E F U L L Y F I N D T H E R I G H T B U S I N E S S F O R Y O U . W E , A T N P C S ,
E N D E A V O R T O M A K E B U S I N E S S S E L E C T I O N A S I M P L E A N D C O N V E N I E N T
S T E P F O R A N Y E N T R E P R E N E U R / S T A R T U P . O U R E X P E R T T E A M , B Y
C A P I T A L I Z I N G O N I T S D E X T E R I T Y A N D D E C A D E ' S L O N G E X P E R I E N C E I N
T H E F I E L D , H A S C R E A T E D A L I S T O F P R O F I T A B L E V E N T U R E S F O R
E N T R E P R E N E U R S W H O W I S H T O D I V E R S I F Y O R V E N T U R E . T H E L I S T S O
M E N T I O N E D I S U P D A T E D R E G U L A R L Y T O G I V E Y O U A R E G U L A R D O S E O F
N E W E M E R G I N G O P P O R T U N I T I E S .
V I S I T : H T T P S : / / W W W . E N T R E P R E N E U R I N D I A . C O / P R O J E C T - I D E N T I F I C A T I O N

55. D O W N L O A D C O M P L E T E L I S T O F P R O J E C T R E P O R T S :
D E T A I L E D P R O J E C T R E P O R T S
V I S I T : - H T T P S : / / W W W . E N T R E P R E N E U R I N D I A . C O / C O M P L E T E -
P R O J E C T - L I S T
N P C S I S M A N N E D B Y E N G I N E E R S , P L A N N E R S , S P E C I A L I S T S ,
F I N A N C I A L E X P E R T S , E C O N O M I C A N A L Y S T S A N D D E S I G N
S P E C I A L I S T S W I T H E X T E N S I V E E X P E R I E N C E I N T H E R E L A T E D
I N D U S T R I E S .
O U R M A R K E T S U R V E Y C U M D E T A I L E D T E C H N O E C O N O M I C
F E A S I B I L I T Y R E P O R T P R O V I D E S A N I N S I G H T O F M A R K E T I N
I N D I A . T H E R E P O R T A S S E S S E S T H E M A R K E T S I Z I N G A N D
G R O W T H O F T H E I N D U S T R Y . W H I L E E X P A N D I N G A C U R R E N T
B U S I N E S S O R W H I L E V E N T U R I N G I N T O N E W B U S I N E S S ,
E N T R E P R E N E U R S A R E O F T E N F A C E D W I T H T H E D I L E M M A O F
Z E R O I N G I N O N A S U I T A B L E P R O D U C T / L I N E .