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KALMATRON®
ENVIRONMENTALLY
FRIENDLY
KALMATRON - Benefits
1. Reduce cement by up to 40%
2. High Performance Concrete with
Type I Cement
3. Reduce Water by 10-30%
4. Reduce Rebound from Shotcrete
5. Longer Workable Concrete “Life”
6. Greatly Reduce Clogs in Hose/Pump
KALMATRON – Benefits
7. Reduce Exothermic Heat by 30-50%
8. Increase Yield by 8-14%
9. Non-toxic, non-flammable &
non-explosive
10. Increased Durability
11. No Carbon Dioxide Gasses emitted
12. No Need for other admixtures
Reduce Cement
• You can reduce the cement in the mix by
up to 40%, depending on the mix design,
while obtaining the same psi.
Reduce Cement - Details
• The densification of the
concrete structure by
increasing the cementitious
part, increases the
compressive strength.
Kalmatron products physically
and ionically change concrete
into “Artificial rock”, increasing
its psi, among many other High
Performance benefits.
• The gradated solubility of
Kalmatron components allows
it to get consequential
reactions, from 1st through the
4th processes, without delays.
The four processes include:
• 1. Dissolution of the
cement grain by speeded
hydration;
• 2. Oxidation of the
metal containing
elements;
• 3. Colloidation of the
free molecules of water;
and,
• 4. Stabilization of the
gel of the cement paste.
Obtain High Performance Concrete
using Type I Cement
• Kalmatron performs best when using Portland
Type I cement, resulting in enormous energy
savings for cement manufacturers.
Obtain High Performance Concrete
using Type I Cement – Details
• Since type I cement requires the least amount of
physical gradation and heating at the cement plant, an
extremely high energy savings is accomplished when
using Kalmatron. The property of Kalmatron
admixture to decay-hydrate cement grains results in a
cement particle size reduction that allows it to replace
Micro-Cements. Mixing Kalmatron into Portland Type
I cement obtains maximum volume of cement particles
with diameter up to 25µ, where dominating median
size is at 5µ to 15µ. The same cement without
Kalmatron has a dominating median size of 40µ - 60µ.
Reduce Water by 10-30%
• Kalmatron reduces water in the mix design
by 10-30%, and eliminates the need for
most “curing” as the cement is already
hydrated through speeded hydration.
Reduce Water by 10-30% - Details
• The standard volume
of hydration increases
in speed by
weakening the
molecular tensions of
water, with positively
charged artificial
minerals. This
reaction results in:
• Reduction of water needed.
• Maximum hydration by the
Kalmatron components
achieves low slump and
high workability.
• Retardation of the
shrinkage dynamic in the
first few days.
• Reliable “raw compaction”
of the concrete mix.
• Smooth, pumpable concrete
with a 2 ½ to 4” slump.
Smooth Concrete with Less Water
Reduce Shotcrete Rebound
• Kalmatron concrete has excellent adhesion.
• Excellent Adhesion means that you can build higher in
one pass with less rebound (5% or less).
• Less rebound means less waste.
Reduce Clogs in Hose/Pump
• With Kalmatron in the mix, it is no longer necessary to
add any additional fibers, which have a tendency to
clog the hose.
• Kalmatron concrete provides you with low slump, yet
high workability, pumpability and finish ability.
• Kalmatron concrete needs no hydro-thermal curing,
takes less labor time for vibration and finishing jobs.
• The reliable raw compaction and plasticity of
Kalmatron concrete was called “the creamy concrete
effect” by our clients.
Nozzlemen Love Kalmatron
Above-ground or Under-ground
Extend Workable Life
• As long as Kalmatron is in the mix, and
that mix is kept in motion, the concrete will
remain workable. The latest documented
time is seven (7) hours, (Nicaragua), from
initial mixing to actual pouring on a jobsite.
• The Extended Workable Life greatly
reduces waste from “old concrete” that has
sat in the mixer too long.
This jobsite is in the middle of the Mojave Desert
Reduced Exothermic Heat
• Kalmatron chemically grinds down the cement
and speeds the hydration process.
• The hydration process speeds up because of
the decay-hydration reaction which weakens the
molecular tensions of water by using positively
charged minerals. (This reaction is similar to the
function of magnetized water.)
• Kalmatron provides a stable residual magnetic
effect. This reaction results in attenuation of
exothermic heat by 30-50%. Reduction of
exothermic heat has many practical benefits, in
addition to being environmentally friendly.
Reduces Exothermic Heat
• Kalmatron provides stable reduction of water to
cement ratio of 0.385 – 0.417.
• Kalmatron results in retardation of shrinkage
dynamic in the first few days.
• Kalmatron concrete requires no hydro-thermal
curing.
• Kalmatron concrete requires no cooling devises
or supplementary materials for massive
applications, i.e. mass pours.
• Kalmatron concrete requires no other chemicals
to help control shrinkage reactions.
Increased Yield
• Kalmatron increases yield by 8-14%.
Increased Yield - Details
• Numerous mineralogical sediments become the
centers of crystallization of cementitious
solutions, with thickening of solutions around
those centers…like shells. Kalmatron produces
a thickening of the water, or the water-dissolved
solutions. Since most of the grains are hydrated
and the interporous liquid-vapor is represented
by natural mineralogical cementitious solutions,
you obtain an ordered porosity in a very
homogeneous, cementitious concrete. The
speed of colloidation is slow and the entire
process may take decades.
Non-Toxic, Non-Flammable and
Non-Explosive
• Kalmatron
is as safe
to use as
regular
cement.
Kalmatron Greatly Increases
Concrete Durability
• Which is why they use it in Napa Wine Caves.
Increased Durability - Details
• The absence of un-hydrated cement grains and un-
dissolved minerals, including free lime, enables this High
Resistant concrete to withstand any type of corrosion.
Increased Durability - Details
• Kalmatron concrete’s
resistance to environmental
conditions is created by non-
reactive concrete
embodiments and generic gas-
liquid impermeability.
• These “rocks”, made from
Kalmatron concrete are
constantly exposed to chilled
salt water – after 8 years, there
is no evident corrosion.
Increased Durability – Example
Ocean Pier in Australia
• Before Kalmatron • After Kalmatron
Increased Durability = Less Repairs
• Kalmatron concrete is longer lasting and very durable, which
greatly reduces repair needs.
• The picture below is of a wine cave in desperate need of
Kalmatron!
(By the way,
the cave
DID receive
help from
Kalmatron.)
No Carbon-Dioxide Gases
• Gasses are produced during the cement hydration
process. As the gasses are released, they create
pores that mark the passage of the gasses through the
still-plastic concrete.
• Carbon dioxide is normally produced from Portland
concrete, and must build up to a certain “critical mass”
before it is able to rise to the surface of the concrete.
This results in large, macro pores.
• Kalmatron Portland concrete produces Acetylene gas,
which is released as soon as it is formed, resulting in a
much smaller gas bubble, and thus smaller, micro
pores.
• Normal concrete contains 70% macro pores and 30%
micro pores.
• Kalmatron concrete contains approximately 3% macro
pores and 97% micro pores, making Kalmatron
concrete far more resistant to water ingress.
Eliminates Need for Other
Admixtures
• Kalmatron infuses Portland Type I Cement
with more than 29 benefits, thereby
negating the need for a multitude of
additional products.
• Kalmatron reduces the need for additional
chemicals in the concrete mix, thereby
reducing the amount of these chemicals
that we put into our environment.
Multitude of “Green” Benefits
Which is why the California LADWP 200 mile water
aqueduct is being repaired using Kalmatron concrete.
Build Strong – Build Green
Build with KALMATRON
Finding a product that provides excellent
quality, saves you time, labor costs and
money for materials AND greatly reduces
your imprint on the environment?
Welcome to Kalmatron

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Kf a green-concrete

  • 2. KALMATRON - Benefits 1. Reduce cement by up to 40% 2. High Performance Concrete with Type I Cement 3. Reduce Water by 10-30% 4. Reduce Rebound from Shotcrete 5. Longer Workable Concrete “Life” 6. Greatly Reduce Clogs in Hose/Pump
  • 3. KALMATRON – Benefits 7. Reduce Exothermic Heat by 30-50% 8. Increase Yield by 8-14% 9. Non-toxic, non-flammable & non-explosive 10. Increased Durability 11. No Carbon Dioxide Gasses emitted 12. No Need for other admixtures
  • 4. Reduce Cement • You can reduce the cement in the mix by up to 40%, depending on the mix design, while obtaining the same psi.
  • 5. Reduce Cement - Details • The densification of the concrete structure by increasing the cementitious part, increases the compressive strength. Kalmatron products physically and ionically change concrete into “Artificial rock”, increasing its psi, among many other High Performance benefits. • The gradated solubility of Kalmatron components allows it to get consequential reactions, from 1st through the 4th processes, without delays. The four processes include: • 1. Dissolution of the cement grain by speeded hydration; • 2. Oxidation of the metal containing elements; • 3. Colloidation of the free molecules of water; and, • 4. Stabilization of the gel of the cement paste.
  • 6. Obtain High Performance Concrete using Type I Cement • Kalmatron performs best when using Portland Type I cement, resulting in enormous energy savings for cement manufacturers.
  • 7. Obtain High Performance Concrete using Type I Cement – Details • Since type I cement requires the least amount of physical gradation and heating at the cement plant, an extremely high energy savings is accomplished when using Kalmatron. The property of Kalmatron admixture to decay-hydrate cement grains results in a cement particle size reduction that allows it to replace Micro-Cements. Mixing Kalmatron into Portland Type I cement obtains maximum volume of cement particles with diameter up to 25µ, where dominating median size is at 5µ to 15µ. The same cement without Kalmatron has a dominating median size of 40µ - 60µ.
  • 8. Reduce Water by 10-30% • Kalmatron reduces water in the mix design by 10-30%, and eliminates the need for most “curing” as the cement is already hydrated through speeded hydration.
  • 9. Reduce Water by 10-30% - Details • The standard volume of hydration increases in speed by weakening the molecular tensions of water, with positively charged artificial minerals. This reaction results in: • Reduction of water needed. • Maximum hydration by the Kalmatron components achieves low slump and high workability. • Retardation of the shrinkage dynamic in the first few days. • Reliable “raw compaction” of the concrete mix. • Smooth, pumpable concrete with a 2 ½ to 4” slump.
  • 10. Smooth Concrete with Less Water
  • 11. Reduce Shotcrete Rebound • Kalmatron concrete has excellent adhesion. • Excellent Adhesion means that you can build higher in one pass with less rebound (5% or less). • Less rebound means less waste.
  • 12. Reduce Clogs in Hose/Pump • With Kalmatron in the mix, it is no longer necessary to add any additional fibers, which have a tendency to clog the hose. • Kalmatron concrete provides you with low slump, yet high workability, pumpability and finish ability. • Kalmatron concrete needs no hydro-thermal curing, takes less labor time for vibration and finishing jobs. • The reliable raw compaction and plasticity of Kalmatron concrete was called “the creamy concrete effect” by our clients.
  • 15. Extend Workable Life • As long as Kalmatron is in the mix, and that mix is kept in motion, the concrete will remain workable. The latest documented time is seven (7) hours, (Nicaragua), from initial mixing to actual pouring on a jobsite. • The Extended Workable Life greatly reduces waste from “old concrete” that has sat in the mixer too long.
  • 16. This jobsite is in the middle of the Mojave Desert
  • 17. Reduced Exothermic Heat • Kalmatron chemically grinds down the cement and speeds the hydration process. • The hydration process speeds up because of the decay-hydration reaction which weakens the molecular tensions of water by using positively charged minerals. (This reaction is similar to the function of magnetized water.) • Kalmatron provides a stable residual magnetic effect. This reaction results in attenuation of exothermic heat by 30-50%. Reduction of exothermic heat has many practical benefits, in addition to being environmentally friendly.
  • 18. Reduces Exothermic Heat • Kalmatron provides stable reduction of water to cement ratio of 0.385 – 0.417. • Kalmatron results in retardation of shrinkage dynamic in the first few days. • Kalmatron concrete requires no hydro-thermal curing. • Kalmatron concrete requires no cooling devises or supplementary materials for massive applications, i.e. mass pours. • Kalmatron concrete requires no other chemicals to help control shrinkage reactions.
  • 19. Increased Yield • Kalmatron increases yield by 8-14%.
  • 20. Increased Yield - Details • Numerous mineralogical sediments become the centers of crystallization of cementitious solutions, with thickening of solutions around those centers…like shells. Kalmatron produces a thickening of the water, or the water-dissolved solutions. Since most of the grains are hydrated and the interporous liquid-vapor is represented by natural mineralogical cementitious solutions, you obtain an ordered porosity in a very homogeneous, cementitious concrete. The speed of colloidation is slow and the entire process may take decades.
  • 21. Non-Toxic, Non-Flammable and Non-Explosive • Kalmatron is as safe to use as regular cement.
  • 22. Kalmatron Greatly Increases Concrete Durability • Which is why they use it in Napa Wine Caves.
  • 23. Increased Durability - Details • The absence of un-hydrated cement grains and un- dissolved minerals, including free lime, enables this High Resistant concrete to withstand any type of corrosion.
  • 24. Increased Durability - Details • Kalmatron concrete’s resistance to environmental conditions is created by non- reactive concrete embodiments and generic gas- liquid impermeability. • These “rocks”, made from Kalmatron concrete are constantly exposed to chilled salt water – after 8 years, there is no evident corrosion.
  • 25. Increased Durability – Example Ocean Pier in Australia • Before Kalmatron • After Kalmatron
  • 26. Increased Durability = Less Repairs • Kalmatron concrete is longer lasting and very durable, which greatly reduces repair needs. • The picture below is of a wine cave in desperate need of Kalmatron! (By the way, the cave DID receive help from Kalmatron.)
  • 27. No Carbon-Dioxide Gases • Gasses are produced during the cement hydration process. As the gasses are released, they create pores that mark the passage of the gasses through the still-plastic concrete. • Carbon dioxide is normally produced from Portland concrete, and must build up to a certain “critical mass” before it is able to rise to the surface of the concrete. This results in large, macro pores. • Kalmatron Portland concrete produces Acetylene gas, which is released as soon as it is formed, resulting in a much smaller gas bubble, and thus smaller, micro pores. • Normal concrete contains 70% macro pores and 30% micro pores. • Kalmatron concrete contains approximately 3% macro pores and 97% micro pores, making Kalmatron concrete far more resistant to water ingress.
  • 28. Eliminates Need for Other Admixtures • Kalmatron infuses Portland Type I Cement with more than 29 benefits, thereby negating the need for a multitude of additional products. • Kalmatron reduces the need for additional chemicals in the concrete mix, thereby reducing the amount of these chemicals that we put into our environment.
  • 29. Multitude of “Green” Benefits Which is why the California LADWP 200 mile water aqueduct is being repaired using Kalmatron concrete.
  • 30. Build Strong – Build Green Build with KALMATRON Finding a product that provides excellent quality, saves you time, labor costs and money for materials AND greatly reduces your imprint on the environment? Welcome to Kalmatron