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Your partner for asset management
and maintenance.
www.mcp-dankl.com MCP Deutschland GmbH
dankl+partner consulting gmbh
Innovation. Knowledge.
Implementation.
» Your success is our goal! «
We are your partner for excellence
in asset management, maintenance
and engineering.
Are you using your full potential?
We are your partner for excellent and sustainable asset management. Using innovation, knowledge and a strong
drive for implementation.
Our System for Excellence – S4E applies right where you see your biggest improvement potential. No matter
if the organization has to be restructured completely new or just fine-tuning in certain sections like repair parts
management, maintenance software or efficient knowledge management due to staff fluctuation has to be applied –
we will assist you with hands-on experience and international benchmarks.
Let’s walk a part of the way together. Become a top performer!
Yours sincerely,
Dipl.-Ing. Dr. Andreas Dankl
Managing director of dankl+partner consulting gmbh and MCP Deutschland GmbH
www.mcp-dankl.com
dankl+partner consulting and MCP Germany are part of the MCP International
Network. In cooperation with our partners in Great Britain, Portugal and USA
we are supervising client projects all over the world.
PRODUKTION ASSET
MANAGEMENT
Production
Engineering
Additional
competencies
Asset
management
Condition
monitoring
Maintenance
System for Excellence – S4E
Improvement step by step.
The first step is the most important. Make use of the System for Excellence – S4E for your orientation!
Divided into 6 areas and more than 80 knowledge modules it systematically shows you current strengths and
opportunities for improvement.
With accountable benefits for your organization!
In which tasks does the System for Excellence – S4E support you?
In the assessment (of the situation) and the further development in following areas
•	 Asset management
•	 Maintenance
•	 Engineering
•	 Production
•	 Condition monitoring
•	 Additional competencies
!HINT: Obtain a significant over-
view over your organization or
edit selected individual sections (e.g.: risk
analysis, level of planning, mobile devices)
www.excellence-radar.com
www.mcp-dankl.com
Maintainers are the
top athletes of engineering.
Our goal is to increase your performance in striving to a consistent
development up to ‘World Class’.
Learn from the best. We are using the worldwide unique database
AMIS. Using datasets of more than 4,300 enterprises of all industries and
enterprise sizes we are able to develop tangible
assertions regarding best practice approaches
for your industry as well as valid percentiles of all
industries.
Our Performance. Your surplus value.
We place strong importance on accompanying our clients sustainably from analysis to
implementation. Every situation requires an individual solution. Therefore, our consultants
provide long-term industrial work experience and sensitivity for the requirements of your
employees on site.
Every step is important – We professionally administer to your detailed questions (e.g. suitable mobile applications, hints & tricks
regarding your repair part management, which assets/asset parts are my assets/asset parts of risk, how can I prevent knowledge loss
e.g. due to employee loss, etc.)
•	 Audits and strengths and weaknesses analysis
•	 International comparison of KPI’s using AMIS database
•	 Strategy and organization concepts
•	 Process analysis and process modelling using IT
•	 Programs to increase efficiency and to cut costs
•	 Risk analysis for assets (FMECA, RCM), development of asset strategies
•	 Outsourcing analysis and auditing outsourcing projects
•	 Advertising services regarding facility management und maintenance
•	 Designing maintenance and service contracts
•	 Selecting EDP systems and implementation support
•	 TPM analysis, TPM implementation and TPM coaching
•	 Provision of positions for leaders, engineers and specialists
•	 Part time management for implementation support and implementation
controlling
Used methods and tools: Working on your tasks we use international approved
methods and tools: AMIS Benchmarking, FAMIS Benchmarking, FMECA, ORGSCAN, and
FM-Scan, FITNESS CECK for maintenance, SPEED, RCM/RBM, System for Excellence –
S4E, and much more.
Try the S4E-
Excellence-Radar
online for free by visiting
www.excellence-radar.com
!
Our principles and values.
We support individually and with
a practical attitude. We help
establishing maintenance as a
value-added partner.
Current (research) projects are
focused in our MCC Maintenance
Competence Center.
We provide individual solution
approaches for specific tasks to
our clients. We support them using
consulting services as well as
trainings and seminars.
www.mcp-dankl.com
We accompany our clients on a
long-term basis on their way to
World Class.
We don’t offer
run-of-the-mill solutions.
Improvement is
in our genes.
Our primary goal is the
success of our clients.
We support our clients at the
successful development of their
organization whether as a long-term
partner or a short-term idea provider
– depending on their preferences
and needs.
www.trainingsakademie.eu
Trainings & Seminars
Highly qualified employees are essential for maintenance. Hence the
requirements for training offerings are diverse.
Therefore, we support you with individual (inhouse) training modules,
flexible webinars, and comprehensive seminars up to an academic degree.
Practitioners coach practitioners. All of our coaches are proficient practical experts. They share their knowledge
and experiences with the attendants of seminars and trainings.
Our service:
•	 Implementation of diagnostic analyses for the requirements and skills of employees
•	 Creation of individual plans regarding qualification and training
•	 Development of functions descriptions
•	 Individual trainings for managers and operational personnel (inhouse/extern)
•	 Comprehensive seminars and qualification opportunities up to an academic degree
Within the Trainings Akademie for maintenance and production in cooperation with our partner Messfeld
GmbH we offer trainings and seminars regarding management, engineering and additional competencies.
dankl+partner consulting is an educational provider certified by ÖCert.
MCP Deutschland GmbH
dankl+partner consulting gmbh
We accompany our clients on their way to future-oriented maintenance.
Inside the MCC Maintenance Competence Center we combine the proficiency of
sophisticated maintainers and experts in research and industrial internet.
Organizational and technological aspects like human resources and the changing requirements in times of interlinked factories are at
the forefront of our thinking, as well. In cooperation with leading innovators regarding maintenance we work on the ‘toolbox for digital
transformation’ as well as on an application database 4.0 with tangible best practice examples for digitalization regarding maintenance.
Founding partner::
Already involved:
YOUR SERVICE FOR FUTURE-ORIENTED MAINTENANCE
www.maintenance-competence-center.at
Research & Development
MCP Deutschland GmbH
dankl+partner consulting gmbh
“We were looking for a competent partner, who systematically determines the
status of maintenance and reveals potentials. The cooperation was very pleasant
and transparent for me as well as for the entire company.”
Thomas Albert, BASF Site Benchmarking Ludwigshafen
“I want to say thank you once more for the implementation of FITNESS CHECKS. These were really pleasant
days and our cooperation was utterly helpful. I was really surprised about the great results but the revealed
potentials are even more important. Now we are already in the process of implementing these improvements.
Furthermore, even the management board was impressed by the results. This made the reputation of
maintenance increase, as well.”
Karl Kernbichler, Head of operating technology / Engineering Manager, Wewalka GmbH Nfg.KG
„It was the first time for Altesse, that we critically and objectively took a look on our maintenance and its
performance. For this we purposely called in external support with comprehensive experience. Finally, we
decided to cooperate with dankl+partner – and that was a good decision. Using the FITNESS CHECK valuable
improvement potentials were revealed quickly and its results are helping to establish maintenance as an
important and valuable production factor in the long run.”
DI Raimund Leitner, Plant Manager, Altesse Zigarettenhüllenerzeugung und Papierverarbeitung Ges.m.b.H.
Comments of our customers
Customer statement on our tool RCM-Speed:
“Comprehensible and understandable tool, which quickly leads to more beneficial results.”
Helmut Moitzi, Managing Director / Managing Director Technical, voestalpine Böhler Welding GmbH
www.mcp-dankl.com
Our network of partners
Our credentials from A-Z
dankl+partner consulting and MCP Germany are part of an active network of experts regarding
the topics asset management, maintenance, TPM, facility management, as well as research and
qualifications in technical fields. United we reach our goals better!
ABB, Agrana, Akcros, Altesse, Andritz, ASFINAG, BASF, Baumit, Bayer, Berglandmilch, Bilfinger,
BMW, Boehringer Ingelheim, BRP Rotax, Bosch, Cabot, Continental, Currenta, D. Swarovski,
Deutscher Milchkontor, DIC Performance Resins, Dynea Erkner, EBEWE, Ennskraftwerke, Eternit
Hatschek, GE Jenbacher, Gillette, Greiner packaging, Gruber & Kaja Druckguss, Gummiwerk Kraiburg,
Heinzel Group, Henkel, Hermes Pharma, Hüttenwerke Krupp Mannesmann, Infineon Technologies,
Johnson&Johnson, Kellogg, Linz Strom, MACO, Magistrat Salzburg, Magistrat Villach, Magistrat
Wien, Magna Powertrain, MAN Nutzfahrzeuge, Mannesmann Dematic, Mayr-Melnhof, Miele, Mondi
Paper, Nemak, Neuman Aluminium, NKT Cables, Norske Skog, Novartis, OMV, Reckitt-Benckiser,
RHI, Rockwood-Lithium, Salinen Austria, Salzburger Landeskliniken, Salzgitter Flachstahl, Sandoz,
Semperit, SFS Intec, SGL Carbon, Siemens, Smurfit Interwell, Smurfit Kappa, Spitz, Süd-Chemie,
Takeda, ThyssenKrupp Steel, Treibacher Schleifmittel, TRW Occupant Restraint Systems, Uniklinik
Tübingen, UPM Kymmene, Valmet, Varta Autobatterien, VA Stahl, VA TECH, Vestolit, VM Holz,
voestalpine Böhler Welding, Wewalka, Wien Energie, Wolfram, Wopfinger Baustoffe, Zellstoff Pöls.
MCP Deutschland GmbH
Arnulfstraße 19
D-80335 München
Tel.: +49 (0) 89 / 22 84 06 80-0
office@mcpeurope.de
dankl+partner consulting gmbh
Röhrenweg 14
A-5071 Wals bei Salzburg
Tel.: +43 (0) 662 / 85 32 04-0
office@dankl.com
Every journey starts
with the first step.
We are looking forward to hearing from you.
MCP Deutschland GmbH
dankl+partner consulting gmbh
Responsibleforcontent:dankl+partnerconsultinggmbh,MCPDeutschlandGmbH.
Pictures:p.2-Orhideal,S.5-Dr.OliverBrunke,p.8-©fotolia.de-vege,others:©iStock-RichVintage
Allrightsreserved.Subjecttochanges.
Try the S4E-
Excellence-Radar
online for free by visiting
www.excellence-radar.com
!

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Praxistaugliche Risikoanalyse & Ableitung der Instandhaltungs- und Ersatzteilstrategie

  • 1. Your partner for asset management and maintenance. www.mcp-dankl.com MCP Deutschland GmbH dankl+partner consulting gmbh Innovation. Knowledge. Implementation.
  • 2. » Your success is our goal! « We are your partner for excellence in asset management, maintenance and engineering.
  • 3. Are you using your full potential? We are your partner for excellent and sustainable asset management. Using innovation, knowledge and a strong drive for implementation. Our System for Excellence – S4E applies right where you see your biggest improvement potential. No matter if the organization has to be restructured completely new or just fine-tuning in certain sections like repair parts management, maintenance software or efficient knowledge management due to staff fluctuation has to be applied – we will assist you with hands-on experience and international benchmarks. Let’s walk a part of the way together. Become a top performer! Yours sincerely, Dipl.-Ing. Dr. Andreas Dankl Managing director of dankl+partner consulting gmbh and MCP Deutschland GmbH www.mcp-dankl.com dankl+partner consulting and MCP Germany are part of the MCP International Network. In cooperation with our partners in Great Britain, Portugal and USA we are supervising client projects all over the world.
  • 4. PRODUKTION ASSET MANAGEMENT Production Engineering Additional competencies Asset management Condition monitoring Maintenance System for Excellence – S4E Improvement step by step. The first step is the most important. Make use of the System for Excellence – S4E for your orientation! Divided into 6 areas and more than 80 knowledge modules it systematically shows you current strengths and opportunities for improvement. With accountable benefits for your organization! In which tasks does the System for Excellence – S4E support you? In the assessment (of the situation) and the further development in following areas • Asset management • Maintenance • Engineering • Production • Condition monitoring • Additional competencies !HINT: Obtain a significant over- view over your organization or edit selected individual sections (e.g.: risk analysis, level of planning, mobile devices) www.excellence-radar.com
  • 5. www.mcp-dankl.com Maintainers are the top athletes of engineering. Our goal is to increase your performance in striving to a consistent development up to ‘World Class’. Learn from the best. We are using the worldwide unique database AMIS. Using datasets of more than 4,300 enterprises of all industries and enterprise sizes we are able to develop tangible assertions regarding best practice approaches for your industry as well as valid percentiles of all industries.
  • 6. Our Performance. Your surplus value. We place strong importance on accompanying our clients sustainably from analysis to implementation. Every situation requires an individual solution. Therefore, our consultants provide long-term industrial work experience and sensitivity for the requirements of your employees on site. Every step is important – We professionally administer to your detailed questions (e.g. suitable mobile applications, hints & tricks regarding your repair part management, which assets/asset parts are my assets/asset parts of risk, how can I prevent knowledge loss e.g. due to employee loss, etc.) • Audits and strengths and weaknesses analysis • International comparison of KPI’s using AMIS database • Strategy and organization concepts • Process analysis and process modelling using IT • Programs to increase efficiency and to cut costs • Risk analysis for assets (FMECA, RCM), development of asset strategies • Outsourcing analysis and auditing outsourcing projects • Advertising services regarding facility management und maintenance • Designing maintenance and service contracts • Selecting EDP systems and implementation support • TPM analysis, TPM implementation and TPM coaching • Provision of positions for leaders, engineers and specialists • Part time management for implementation support and implementation controlling Used methods and tools: Working on your tasks we use international approved methods and tools: AMIS Benchmarking, FAMIS Benchmarking, FMECA, ORGSCAN, and FM-Scan, FITNESS CECK for maintenance, SPEED, RCM/RBM, System for Excellence – S4E, and much more. Try the S4E- Excellence-Radar online for free by visiting www.excellence-radar.com !
  • 7. Our principles and values. We support individually and with a practical attitude. We help establishing maintenance as a value-added partner. Current (research) projects are focused in our MCC Maintenance Competence Center. We provide individual solution approaches for specific tasks to our clients. We support them using consulting services as well as trainings and seminars. www.mcp-dankl.com We accompany our clients on a long-term basis on their way to World Class. We don’t offer run-of-the-mill solutions. Improvement is in our genes. Our primary goal is the success of our clients. We support our clients at the successful development of their organization whether as a long-term partner or a short-term idea provider – depending on their preferences and needs.
  • 8. www.trainingsakademie.eu Trainings & Seminars Highly qualified employees are essential for maintenance. Hence the requirements for training offerings are diverse. Therefore, we support you with individual (inhouse) training modules, flexible webinars, and comprehensive seminars up to an academic degree. Practitioners coach practitioners. All of our coaches are proficient practical experts. They share their knowledge and experiences with the attendants of seminars and trainings. Our service: • Implementation of diagnostic analyses for the requirements and skills of employees • Creation of individual plans regarding qualification and training • Development of functions descriptions • Individual trainings for managers and operational personnel (inhouse/extern) • Comprehensive seminars and qualification opportunities up to an academic degree Within the Trainings Akademie for maintenance and production in cooperation with our partner Messfeld GmbH we offer trainings and seminars regarding management, engineering and additional competencies. dankl+partner consulting is an educational provider certified by ÖCert. MCP Deutschland GmbH dankl+partner consulting gmbh
  • 9. We accompany our clients on their way to future-oriented maintenance. Inside the MCC Maintenance Competence Center we combine the proficiency of sophisticated maintainers and experts in research and industrial internet. Organizational and technological aspects like human resources and the changing requirements in times of interlinked factories are at the forefront of our thinking, as well. In cooperation with leading innovators regarding maintenance we work on the ‘toolbox for digital transformation’ as well as on an application database 4.0 with tangible best practice examples for digitalization regarding maintenance. Founding partner:: Already involved: YOUR SERVICE FOR FUTURE-ORIENTED MAINTENANCE www.maintenance-competence-center.at Research & Development MCP Deutschland GmbH dankl+partner consulting gmbh
  • 10. “We were looking for a competent partner, who systematically determines the status of maintenance and reveals potentials. The cooperation was very pleasant and transparent for me as well as for the entire company.” Thomas Albert, BASF Site Benchmarking Ludwigshafen “I want to say thank you once more for the implementation of FITNESS CHECKS. These were really pleasant days and our cooperation was utterly helpful. I was really surprised about the great results but the revealed potentials are even more important. Now we are already in the process of implementing these improvements. Furthermore, even the management board was impressed by the results. This made the reputation of maintenance increase, as well.” Karl Kernbichler, Head of operating technology / Engineering Manager, Wewalka GmbH Nfg.KG „It was the first time for Altesse, that we critically and objectively took a look on our maintenance and its performance. For this we purposely called in external support with comprehensive experience. Finally, we decided to cooperate with dankl+partner – and that was a good decision. Using the FITNESS CHECK valuable improvement potentials were revealed quickly and its results are helping to establish maintenance as an important and valuable production factor in the long run.” DI Raimund Leitner, Plant Manager, Altesse Zigarettenhüllenerzeugung und Papierverarbeitung Ges.m.b.H. Comments of our customers Customer statement on our tool RCM-Speed: “Comprehensible and understandable tool, which quickly leads to more beneficial results.” Helmut Moitzi, Managing Director / Managing Director Technical, voestalpine Böhler Welding GmbH
  • 11. www.mcp-dankl.com Our network of partners Our credentials from A-Z dankl+partner consulting and MCP Germany are part of an active network of experts regarding the topics asset management, maintenance, TPM, facility management, as well as research and qualifications in technical fields. United we reach our goals better! ABB, Agrana, Akcros, Altesse, Andritz, ASFINAG, BASF, Baumit, Bayer, Berglandmilch, Bilfinger, BMW, Boehringer Ingelheim, BRP Rotax, Bosch, Cabot, Continental, Currenta, D. Swarovski, Deutscher Milchkontor, DIC Performance Resins, Dynea Erkner, EBEWE, Ennskraftwerke, Eternit Hatschek, GE Jenbacher, Gillette, Greiner packaging, Gruber & Kaja Druckguss, Gummiwerk Kraiburg, Heinzel Group, Henkel, Hermes Pharma, Hüttenwerke Krupp Mannesmann, Infineon Technologies, Johnson&Johnson, Kellogg, Linz Strom, MACO, Magistrat Salzburg, Magistrat Villach, Magistrat Wien, Magna Powertrain, MAN Nutzfahrzeuge, Mannesmann Dematic, Mayr-Melnhof, Miele, Mondi Paper, Nemak, Neuman Aluminium, NKT Cables, Norske Skog, Novartis, OMV, Reckitt-Benckiser, RHI, Rockwood-Lithium, Salinen Austria, Salzburger Landeskliniken, Salzgitter Flachstahl, Sandoz, Semperit, SFS Intec, SGL Carbon, Siemens, Smurfit Interwell, Smurfit Kappa, Spitz, Süd-Chemie, Takeda, ThyssenKrupp Steel, Treibacher Schleifmittel, TRW Occupant Restraint Systems, Uniklinik Tübingen, UPM Kymmene, Valmet, Varta Autobatterien, VA Stahl, VA TECH, Vestolit, VM Holz, voestalpine Böhler Welding, Wewalka, Wien Energie, Wolfram, Wopfinger Baustoffe, Zellstoff Pöls.
  • 12. MCP Deutschland GmbH Arnulfstraße 19 D-80335 München Tel.: +49 (0) 89 / 22 84 06 80-0 office@mcpeurope.de dankl+partner consulting gmbh Röhrenweg 14 A-5071 Wals bei Salzburg Tel.: +43 (0) 662 / 85 32 04-0 office@dankl.com Every journey starts with the first step. We are looking forward to hearing from you. MCP Deutschland GmbH dankl+partner consulting gmbh Responsibleforcontent:dankl+partnerconsultinggmbh,MCPDeutschlandGmbH. Pictures:p.2-Orhideal,S.5-Dr.OliverBrunke,p.8-©fotolia.de-vege,others:©iStock-RichVintage Allrightsreserved.Subjecttochanges. Try the S4E- Excellence-Radar online for free by visiting www.excellence-radar.com !