1. Manufacturing Range An ISO 9001:2008 Certified Company
100
0-Se
ries
2000
-Serie
s
3000-Seri
es
4000-Series
s
5000-Serie
eri es
6 000-S
i es
00 -Ser
70
Se ries
-
8 000
BSI
NABCB
QM 008
SDTORK Controls Pvt. Ltd.
Complete solution in Valve Automation
www.sdtork.com Technology + Field Engineering + Implementation + Back-up
2. Introduction An ISO 9001:2008 Certified Company
SDTORK comprises a dynamic and committed team of young professionals blended with expertise and
experience - Technocrats, Engineers and Managers. Sdtork team is well aware of the latest developments in
modernization and automation with stress on economy, efficiency and quality. The present trend is 'speed'
which means replacement of rather sluggish and outdated mechanical devices with faster and modern
electronic and electrical devices. Sdtork is precisely in this business of automation of valves through intelligent
approach to the same.
SDTORK's motto is Technology + Field Engineering + Implementation + Back-up supports. Sdtork team
strives to give an optimal return to the customer for the money and effort they put in, in other words, keep
the customer entirely satisfied.
With the above objectives in mind, SDTORK has developed Electric Actuators - 'Intelligent Actuators' to suit
every valve application. The latest technology like PROFIBUS-interface is adopted in these Intelligent Actuators
to provide greater advantage to the end user, apart from using feed-back devices and fail-safe devices. These
Intelligent Actuators are designed for both on-off [open-close] application and also modulating application.
Sdtork Intelligent Actuators are customer friendly and guarantee precise control every time, with repeated
operations also. With a variety of valve types, Sdtork uses special adaptors with the Intelligent Actuators to
suit each valve type for greater customer satisfaction.
Sdtork team assures that the customer will ever love to approach Sdtork for their further needs and will never
regret the decision to go with Sdtork.
Innovation Facilitation
REPLACE OR RETROFIT ?
To keep pace with technological innovations, and improve OPERATING Upgradation of
Value Automation
efficiency and economy of operations, the continuous challenge INSTRUCTIONS existing Actuator
before the plant managers is : Replace or Retrofit (i.e) go in for Operator to diagram
new facilities or upgrade existing facilities. The current facilities Diagnose the Logistics of Upgradation of
problem faced. Total system control systems
like pipes and valves may, by and large, cater to present and
future requirements. Hence the need of the hour is solution
SDTORK FACILITIES Interaction with SDTORK Facilitation Centre
through technology combined with innovation, in other words,
'Technovation'.
Data Collection
Sdtork steps in here to provide technovation solutions to a TECHNOLOGY : Dissemination Detailing
meaningful and optimal degree. A wide range of options with Basis for Technological
varied applications give Sdtork cutting edge to offer optimum support is the Questionnaire on Evolve Optimal
solutions for almost all valve and actuator upgradation needs. Valve / Actuator, Solution
Configured for total upgradation, it adapts well to the existing to be filled in by the operator.
plant logistics, leading to greater economy of operations. Prepare detailed offer
Sdtork's actuators are designed for smooth operation and FIELD ENGINEERING :
relative ease of maintenance. Visit Site, Size-up site conditions,
Manufacturing
collect further relevant field data Testing
as necessary, in association
THE ADVANTAGES OF TECHNOVATION with the operator.
Field Engineering upgradation concept has the following inbuilt IN-SITE Installation
advantages:
Modifications required are minimal Start-up Trials
IMPLEMENTATION :
Shutdown time to carryout the changes is very much on the
Assistance to the operator in
lower side Retro-Fitting work at site. Acceptance
Continuous technical assistance is available during the
upgradation process
Upgraded Installation confirms to
Extended lifetime of the installation "State-of-Art-Technology"
Exposure to latest ideas in modernisation and automation BACK-UP :
Improved efficiency with comparatively lower investment Back-up technological support
Economy of scales of operation is provided on request
In effect, allround improvement in efficiency and economy
| 01 | | SDTORK | Product Range |
3. An ISO 9001:2008 Certified Company
SDTORK Technovation Solutions Selection Guide Line For Electrical Actuators
Sdtork upgradation concept helps to eliminate, to the TYPE OF VALVE MOVEMENT SERIES ELECTRICAL ACTUATOR RANGE
maximum extent, all the unknown and unforeseen elements Ball Valves Quarter turn 1000 Single phase Quarter turn Electrical
in a process through valve automation with electric Plug Valves Actuator
Butterfly Valves Torque range : 20 Nm to 600 Nm
actuators. Sdtork offers total logistical solutions for entire Out put speed : 17 to 80 Sec/90°
Dampers &
system control by installing Sdtork make electric actuators; Diverters
additionally automation of other control factors like level Globe Valves Linear 2000 Single phase linear Electrical Actuator
monitoring, flow monitoring, and control panel can also be Gate Valves Thrust range : 50 kgs to 1200 kgs
offered, on request. This gives an added advantage to Rotary Valves with Out put speed : 0.24 to 1 mm/Sec
lever
valve users to make full use of Sdtork's Technological
expertise. Globe Valves Multi-turn 3000 Three phase multi-turn Electrical
Gate Valves Actuator
How and When to approach? Knife-gate Valves Torque range : 20 Nm to 300 Nm
Diaphgram Valves Out put speed : 10 to 365 RPM
Contact Sdtork 'Upgradation Facilitation Centre.' Any time! Sluice Valves
Sdtork will depute their Field Representative, a Technocrat, Globe Valves Multi-turn 3000-SG Three phase multi-turn Electrical
to the site; this representative will make a complete survey, Gate Valves Actuator + spur gear box
Knife-gate Valves Torque range : 54 Nm to 3600 Nm
collect relevant data, size-up site conditions, disseminate Out put speed : 0.4 to 1.32 RPM
Diaphgram Valves
the data, assess the needs taking an overall view, and Sluice Valves
submit a viable solution with attendant costs, i.e., an
Ball Valves Quarter turn 4000 Three phase Quarter turn Electrical
effective quotation will be submitted. On receiving the go Plug Valves Actuator
ahead signal in writing, Sdtork will take up the work and Butterfly Valves Torque range : 60 Nm to 500 Nm
Dampers & Out put speed : 40 or 80 Sec/90°
execute the same in a time frame of a few weeks to a few
Diverters
months depending on the quantum of work.
Ball Valves Quarter turn 4000-WG Three phase multi-turn Electrical
Why? Plug Valves Actuator + Worm gear box
Butterfly Valves Torque range : 180 Nm to 102000 Nm
The simple, foremost and logical need for going in for valve Dampers & Out put speed : 5 to 1844 Sec/90°
automation is improved efficiency resulting in economy. Diverters
Introduction / Innovation Facilitation / Technovation Solution
From a 'Centralized Control Centre', control of several Rotary Valves with Quarter turn 5000 Three phase multi-turn Electrical
valves can be effected and with continuous feed-back, lever Actuator + Worm gear box + lever +
timely corrective action can also be initiated automatically, Damper & Mounting bracket
Diverters Torque range : 60 Nm to 102000 Nm
which is virtually impossible to achieve with manual Out put speed : 5 to 1844 Sec/900
operation. Another vital point is that unfavourable
conditions for human beings like heat, fire, fumes, Globe Valves Linear 6000 Three phase linear Electrical Actuator
Gate Valves Thrust range : 200 kgs to 5000 kgs.
hazardous chemicals, adverse weather conditions will have Rotary Valves Out put speed : 0.83 to 11.66 mm/sec
little effect on operation and control of process. Added to with lever
these is the consistency in product quality due to high
Damper & Linear / 7000 Three phase thruster Electrical Actuator
degree of automation. Sdtork has a good repertoire of Angular Thrust range : 200 to 3500 kgs
Diverters
technically competent personnel to take up upgradation Out put stroke : 50 to 1000 mm
and retrofitting work. Out put speed : 2 to 90 mm/sec
We at Sdtork committed to the ultimate measure of Quality Globe Valves Multi-turn 8000 Three phase multi-turn Electrical
Gate Valves Actuator +Bevel gear box
which confirms the complete customer satisfaction and the Torque range : 40 Nm to 1200 Nm
Knife-gate Valves
only way to guarantee a successful and lasting presence in Sluice Valves Out put speed : 3.33 to 46.67 RPM
today's market.
Not only is the functional capability of our products and a
continuous development programme key to our company development and manufacture.
fundamentals, the application of our quality concept is The quality of our products is undeniably dependent on the
present in all areas of the business including, development, performance of our suppliers. Thorough reviews are undertaken
manufacture, suppliers services and our own purchasing and documented and serve as the basis for a close customer
and sales departments. supplier relationship.
Our customers are the source of our business, their ideas
and wishes must be realized through the products of
Sdtork offers.
The greatest asset of our company is its work face. All
embracing quality is not the result of individual effort, but of
successful team work. The capacity to develop new ideas,
to accept responsibility and to show initiative and creativity
all lead to the continued progress of the firm this way of
working has to be achieved at every level and is assured
by on going training.
By regular personal contact with the user, we can rapidly
come up with appropriate solutions. This is based on
Sdtork's specialist know - how in intensive fields of Test Jig for Testing & Calibration of Electrical Actuator Tork Testing Jig
| SDTORK | Product Range | | 02 |
4. 1000 Series An ISO 9001:2008 Certified Company
Single Phase Quarter Turn Electrical Actuator
SDTORK Electric Actuator type 1000 Series have been designed for remote control of Ball valves,
Butterfly Valves, Dampers & Other actuating devices, Which require up to 900 rotary actuation &
tight closure in end positions.
They are simple in design with compact in size and lighter in weight due to high grade
aluminium alloy housing.
Also available in Flame Proof version
Available Torque Range upto 600 Nm
New series developed for light duty application
Ball Valve with Butterfly Valve with VIV Damper with Plastic Ball Valve, Butterfly Valve
Electric Actuator Electric Actuator Electric Actuator with Electric Actuator
| 03 | | SDTORK | Product Range |
5. An ISO 9001:2008 Certified Company
Technical Specification of Actuator
SPECIFICATION DETAILS
Supply Voltage Single phase 230 V +/-10%, 50 Hz +/-5%, also available in 24 V AC / 110 V AC Supply.
Duty S2-10 min, S4-30% - 1200 cycles/hour.
Insulation resistance At least 20 MW under dry condition : At least 2 MW after a damp test.
Actuator life at least 1x10 6 operations with a running time of 0.75 s at the rated torque.
Self-locking facility of the actuators is provided by mechanical locking feature
Self-locking
of worm & worm wheel mechanism.
A continuous local mechanical position indicator is provided with actuator which
Local position Indicator
always gives a faithful indication of actuator position independent of power supply.
Adjustable mechanical Two adjustable mechanical stoppers are provided with actuator in open &
stoppers close direction. This feature gives backup safety to final control device.
Auxiliary limit Maximum four numbers of micro limit switches for end position can be provided.
switches Type: 1 NO+1NC change over contact, Contact rating: 10A, 125 - 250 V AC.
Maximum two numbers of micro limit switches for intermediate end position can be
Intermediate limit switches provided. Type: 1 NO+1NC change over contact, Contact rating: 10A, 125 - 250 V AC.
Maximum two numbers of micro limit switches for end positions can be
Torque limit switches
provide. Type 1 NO + 1NC change over type, Contact rating: 10A, 125- 250 V AC.
Feed back Potentiometer A multi turn pot meter is used for 100-235 ohms out put feedback value
Position controller Field/Panel mounted having Input signal: 4-20mA / 0-10 V DC
Actuator mounted having Input from actuator mounted Potentiometer &
Position Transmitter output will be 4-20mA proportionate.
Remote position indicator Panel mounted digital position indicator for 0-100% open indication.
To prevent water condensation, the actuator are fitted with an anti condensation heater
Space heater
called as space heater, the latter can be connected to the AC or DC voltage of 230 V.
Special accessories also can be supplied on request after confirmation with SDTORK.
Technical Data
1000-Series : Single Phase Quarter Turn Electrical Actuator
ACTUATOR UNIT MODEL NUMBER
Model No. 1000-03 1000-05 1000-10 1000-20 1000-30 1001-40 1001-50
Rated Torque Nm 30 50 100 200 300 400 500
Working Stroke degree 90 90 90 90 90 90 90
Operating Speed sec/90 0 17 17 20 20 26 80/40 80/40
Duty S2-10 min : S-4-30% - 1200 Cycles/hour
Weight Kgs 8 9 12 13 25 35 37
Degree of protection IP65 IP65 IP65 IP65 IP65 IP65 IP65
Area of operation Safe Safe Safe Safe Safe Safe Safe
230 230 230 230 230 230 230
Supply voltage Volts
+/- 10% +/- 10% +/- 10% +/- 10% +/- 10% +/- 10% +/- 10%
Supply 50 50 50 50 50 50 50
Hz +/- 5% +/- 5% +/- 5% +/- 5% +/- 5% +/- 5%
frequency +/- 5%
Output watt Watts 17.6 26.4 45.26 62.85 264 150 180
Nominal current Amps 0.45 0.45 1 1.8 1.8 1.8 1.8
Motor Speed RPM 60 60 60 60 60 1400/2800 1400/2800
Class of insulation F F F F F F F
0
Ambient temperature C 45 45 45 45 45 45 45
New Version of 1000 Series
ACTUATOR TRIPPING RATED OPERATION ELECTRIC MOTOR DETAILS OUTPUT BORE & WT OF
MODEL NO. TORQUE TORQUE TIME OUTPUT (W) CURRENT SPEED MOUNTING ACTUATOR
SD-1001-05 – 50 Nm 20 Sec / 900 10 Watts 0.24 amp 1400 rpm 14x14, F05,07 3 kgs
0
SD-1001-10 – 100 Nm 30 Sec / 90 25 Watts 0.32 amp 1400 rpm 17X17, F07,F10 9 kgs
0
SD-1001-20 – 200 Nm 30 Sec/90 40 Watts 0.88 amp 1400 rpm 22X22, F70,F10 10 kgs
| SDTORK | Product Range | | 04 |
6. 2000 Series An ISO 9001:2008 Certified Company
Single Phase Linear Electrical Actuator
Sdtork Electric Actuator type 2000-series is designed for linear, quarter turn & angular actuation
applications for remote control of various types of valves such as Globe, V-notch ball, Butterfly,
Diaphragm and various types of dampers such as single / multi louver / VIV dampers. Sdtork's 2000-
series is mainly used for control/regulating duty applications. The special design features of 2000
series give value addition to our customers in following ways :
VERSATALITY ROBUSTNESS RELIABILITY ECONOMY
Also available in Flame Proof version Available Thrust Range upto 1200 kgs
Diaphragm
Globe Valve with Valve with Square Damper Butterfly Valve with Ball Valve with VIV Damper with
Electric Actuator Electric Actuator with Electric Actuator Electric Actuator Electric Actuator Electric Actuator
| 05 | | SDTORK | Product Range |
8. 3000 Series An ISO 9001:2008 Certified Company
Three Phase Multiturn Electrical Actuator
Sdtork Electric Actuator type 3000-Series is designed
for multiturn application for remote control of various
type valves such as Sluice Valve, Gate Valve, Kniefe
Edge Gate Valve and Sluice Gate.
Available Torque Range upto 300 Nm
Three Phase Multiturn Electrical Actuator
With Supplimentary Spur Gear Box
Available Torque Range upto 3600 Nm
Motorised Motorised Motorised Motorised
Sluice Valve Motorised Globe / Piston Valve Sluice Valve Knife Edge Gate Valve Sluice Gates
| 07 | | SDTORK | Product Range |
13. 4000 Series An ISO 9001:2008 Certified Company
An ISO 9001:2008 Certified Company
Three Phase Quarter Turn Electrical Actuator
Sdtork Electric Actuator type 4000-Series is designed for Quarter Turn application for remote
control of various type valves such as Ball Valve, Butterfly Valve, Plug Valve and Damper.
4000 Series : Three Phase Quarter Turn Electrical Actuator
Available torque range upto 102000 Nm
Motorised Butterfly Valve Motorised Butterfly Valve Motorised Butterfly Valve Motorised Butterfly Damper Motorised Ball Valve
| SDTORK | Product Range | | 12 |