scfe co2 extraction project is viable

1. &
value addition by
supercritical extraction
Project presentation

2. Over view
• Organic cultivation getting new momentum world wide .
• Indian government supporting organic culture
• Value addition open more market in aboard
• Super critical extraction with co2 make the products superior
quality.

3. Organic cultivation
• Organic cultivation In India is controlled by APEDA the
governing body under central government
• All organic culture farms requires three years of conversion
time
• In this conversion time we can not use pesticide or chemical
fertilizer

4. • Improve the soil fertility by natural methods
• Make natural predators and natural pesticide to control pest
• Remove the weed by grazing the animals
• We are getting 40% premium in sales
• Boost common mans health & reduce cancer like deadly deceases
• But each country have different certification system

5. In farm processing
• Normally farmers did not have control of processing
• The farm processing attract more people
• We can ensure the traceably
• We can process the material very fresh
• Such processing will preserve the best quality
• Remove solvent is very easy no residue will remain after
processing .
• No atmospheric pollution with supercritical extration will be
added advantage.

6. Reasonforselectingtheproject
Importance of spices in the food industry
40 % supply shortage in the market
experience in the spice industry
The market environment is very attractive
We are representing world second largest spice producing Area.

7. Spice processing and analysis

8. Supercritical extraction
by carbon dioxide
• Super critical co2 extraction is best method for preserve the
natures goodness
• Carbon dioxide is chemically inert gas normally
• Liquid carbon dioxide is good organic solvent
• Normally extraction happen in lower temperature so the
quality is preserved .
• But investment initial is high

9. • Certifications required
• Organic (india organic ,USDA,EU &JAS)
• Vat
• Manufacturing license
• Export import code
• Spice house certificate
• Company registration
• Gmp
• Iso 9002
• Haccp
• Halal
• Faire trade
• FDA
• Central excise

10. SETTING UP
SPICES EXTRACTION UNIT
under the unit

11. 1.4 The project and phases
Present plan future plan
Rs 500 cr
RS 5000cr

12. Products in nut shell
Essential Oils
Carrier Oil
Super- critical extracted oils
Organic food products
Spa oils
Nutrasuiticals

13. Cardamom
is known as the Queen of Spices. Good quality cardamom is of demand all over the world

14. Ginger
oleoresin has widespread uses as a flavoring agent in foods,
beverages, and medicines.

15. Pepper can be used in tonic and is also used as a flavour
ingredient in food products.

16. Clove
Clove oil is aphrodisiac in nature and hence serves as an excellent stress reliever. It
has a stimulating effect on the mind and removes mental exhaustion and fatigue.

17. Manufacturing Process
Steam distillation and Supercritical CO2 Extraction (SCFE)

18. Supercritical CO2 Extraction
(SCFE)
Supercritical carbon dioxide extraction
uses carbon dioxide under extremely
high pressure to extract essential oils,
fragrance products, herbal extracts
and spice extracts It’s a green
PROVEN technology

19. COST OF PROJECT AND MEANS
OF FINANCE
project is estimated to be Rs.
1022.24 lakhs comprising of finance
cost at 13.50% on Term Loan of Rs.
700 lakhs.

20. Debt Equity Ratio
Based on the above financing
pattern, the debt equity ratio of the
project is 3:2.

21. Working Capital
Total working capital requirement of
the project during the first year of
operation at 50% capacity utilization
is estimated to be Rs.145.92/- lakhs.

22. Cost of production and profitability
The unit will work for 300 days in a year on the following
production pattern: Cardamom processing -150 days on double
shift.
Ginger, Pepper and Clove processing -50 days each on single
shift.
The installed capacity of the unit is 100 MT Spices per annum.
The capacity utilization is at 50% first year, 60% during second
year, 75% third year onwards.
The Input-Output Yield Ratio is as follows:
Cardamom oleoresin - 7.0% of Input( 7.0 Kg per 100Kg
Cardamom)
Ginger Oleoresin - 4.5% of Input( 4.5 Kg per 100Kg Ginger)
Pepper Essence – 9.0% of Input( 9.0 Kg per 100Kg Pepper)
Clove Oil - 9.0% of Input( 9.0 Kg per 100Kg Clove)

23. Break even Analysis
Break-even analysis of the project
based on third year of operation is It
may be seen that unit breaks even
at 50% capacity utilisation.

24. Internal Rate of Return (IRR).
The internal rate of return of the
project is 11.75% after tax

25. Debt Service Coverage
Average DSCR is well above the
ideal measure of 1 .

26. .LAND 25.00
LAND DEVELOPMENT 0.00 25.00
BUILDING (FACTORY,OFFICE AND ROAD) 85.00
ADD: CONTINGENCY 4.25 89.25
PLANT & MACHINERY 500.00
ERECTION CHARGES 75.00
FOUNDATION 25.00
STEEL & DUCT FABRICATION 25.00
LAB AND LAB EQUIPMENTS 4.47
LAB FURNITURE & FABRICATION 4.38
ADD: CONTINGENCY 31.69 665.54
GENERATOR 12.00
FURNITURES 4.25
ELECTRICAL WORKS, AND TRANSFORMER 10.00
ADD: CONTINGENCY 0.50 10.50
PRELIMINARY EXPENSES 5.00
PRE-OPERATIVE EXPENSES 10.70
WORKING CAPITAL MARGIN 200.00
TOTAL 1022.24

27. .
,
PROJECTED BALANCE
SHEET
OPERAT
IN
G YEARS PROJECT 1 2 3 4 5 6 7 8
PERIOD
LIABILITIES
SHARE HOLDERS FUND 322.24 322.24 322.24 322.24 322.24 322.24 322.24 322.24 322.24
RESERVES & SURPLUS 0.00 260.80 573.28 1051.56 1535.30 2026.43 2525.38 3032.53 3545.43
TERM LOAN 700.00 700.00 641.67 525.00 408.33 291.67 175.00 58.33 0.00
W.C.LOAN 50.15 59.43 73.28 73.28 73.28 73.28 73.28 73.28
TOTAL 1022.24 1333.19 1596.62 1972.08 2339.16 2713.63 3095.91 3486.39 3940.96
ASSETS
FIXED ASSETS
:GROSS BLOCK 822.24 822.24 822.24 822.24 822.24 822.24 822.24 822.24 822.24
:DEPRECIATION 0.00 19.39 38.79 58.18 77.57 96.96 116.36 135.75 155.14
:NET BLOCK 822.24 802.85 783.46 764.07 744.67 725.28 705.89 686.50 667.10

28. ,
,
• CURRENT ASSETS:
RAW MATERIALS 9.74 11.72
14.60 14.60 14.60 14.60 14.60 14.60
FINISHED GOODS 7.85 9.19
11.19 11.21 11.22 11.24 11.25 11.27
DEBTORS 45.28 54.33 67.92
67.92 67.92 67.92 67.92 67.92
CASH/BANK 200.00 463.48 733.92 1110.31
1496.77 1890.60 2292.27 2702.12 3176.07
DEPOSITS & ADVANCES 4.00 4.00
4.00 4.00 4.00 4.00 4.00 4.00
• PRELIMINARY EXPENSES 0.00 0.00
0.00 0.00 0.00 0.00 0.00 0.00 0.00
• TOTAL 1022.24 1333.19 1596.62 1972.08
2339.16 2713.63 3095.91 3486.39 3940.96

29. THANK YOU