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3D simulation training for oil field operators
Andoni Gonzalo // February 18th 2014 // Abu Dhabi

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Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Agenda
• Industry challenges
• Realistic training environment
• Total E&P Angola ITS Project – “Pazflor”
• Benefits of the 3D model

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Page 3
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Agenda
• Industry challenges
• Realistic training environment
• Total E&P Angola ITS Project – “Pazflor”
• Benefits of the 3D model

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Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Industry challenges – retaining knowledge
Retirement of a complete
generation
New generation:
The “PC generation”
Next generations:
The “Game generation”
There is no way to avoid a changing workforce and the differences in the technologies required
to train new generations

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Page 5
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Agenda
• Industry challenges
• Realistic training environment
• Total E&P Angola ITS Project – “Pazflor”
• Benefits of the 3D model

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Page 6
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Realistic training environment
Process Industry
Control room operators
Field operator Specific process training
Realistic control panel

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Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Realistic training environment
Familiarization training:
Locate valves, pipes, equipment, instruments
Standard Operating Procedures (SOP):
Execute SOPs in the 3D VR model
3D virtual reality training

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Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Realistic training environment
HSE training:
Train how to respond in case of incidents
Collaborative training:
Multiple trainees / 1 instructor
3D virtual reality training

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Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Realistic training environment
Training on complete 3D model
Same 3D model for all training courses
Import SOPs to further automate training content
creation
Automatic conversion & update of
massive 3D models
Customer creates training content
Differentiation of the 3D VR training with COMOS Walkinside

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Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Realistic training environment
Train on HSE incidents in VR:
Avoid lost time & react correctly
Cost savings (e.g.):
Expensive onsite training, travel expenses
Reduced time to “first oil”
Ease-of-use for non-CAD experts:
Immediate focus on content, not on the tool itself
Customer benefits of ITS for owner operators

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Page 11
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Agenda
• Industry challenges
• Realistic training environment
• Total E&P Angola ITS Project – “Pazflor”
• Benefits of the 3D model

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Page 12
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Total E&P Angola ITS project – “Pazflor”
TOTAL E&P deployed a 3D Immersive Training Simulator for the Pazflor FPSO in Angola

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Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Total E&P Angola ITS project – “Pazflor”
Content
•Dedicated ITS training room at Total E&P Training
Center in Luanda (Angola)
•Installation and first ITS training course in January 2011
Setup
•1 instructor station / 5 trainee stations
•Dedicated LAN network
ITS Instructor
Trainee 1 Trainee 2 Trainee 3 Trainee 4 Trainee 5

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Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Total E&P Angola ITS project – “Pazflor”
Instructors
• Participated during the 3D model validation
• Familiarization scenarios were developed by ITS
instructors  no programming skill required!
Operators
• Replaced onsite visits and training in the shipyard
• Spent 5 weeks on the ITS training system as part of
their training
• Avg. 1 day to familiarize with the ITS software
Benefits
Operators were familiar with the FPSO when they went offshore for the first time.
They could immediately focus on their work to prepare the startup instead of losing time finding their way
around the FPSO.
The 3D model was used onboard the FPSO during startup phase, e.g. to locate valves.

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Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Lessons Learnt
Change the philosophy!
• EPC delivers the 3D model during the
whole lifecycle of the project
• Operations teams are involved in the
project early before handover, to
identify problems already in the
design phases

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Page 16
Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Agenda
• Industry challenges
• Realistic training environment
• Total E&P Angola ITS Project – “Pazflor”
• Benefits of the 3D model

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Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Benefits of the 3D VR model

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Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Realistic training environment
Easy-to-use: game-like navigation
Support of massive 3D models
Software Development Kit (SDK)
for 3rd party interfaces
Integration with 3rd party asset management
and real-time systems (PI, OPC)
Benefits of COMOS Walkinside

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Andoni Gonzalo / COMOS Plant Engineering Software
3D simulation training for oil field operators
Benefits of the 3D VR model
Conclusion
1.The 3D engineering CAD model has become an asset for owner-operators.
2.COMOS Walkinside can be used throughout the complete plant lifecycle by EPCs
and owner-operators.
3.COMOS Walkinside’s ease-of-use makes it suitable for use by non-CAD experts
such as project engineers, maintenance staff, field operators, etc.
4.The COMOS Walkinside ITS allows field personnel to be trained - contributing to
faster start-up of the new facility, safer operation and more efficient maintenance
interventions and shutdowns.

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Andoni Gonzalo / COMOS Plant Engineering Software
Thank you very much for your attention!
Andoni Gonzalo
Product Manager COMOS Walkinside
AS CIS / Plant Engineering Software
Parque Tecnólogico de Zamudio C/ Laida, edificio 205, 1a Planta
48170 Zamudio, Spain
Tel.: +34 (94) 4397173
Mobile: +34 608 494266
andoni.gonzalo@siemens.com
siemens.com/comos