2. Implementation of Comprehensive Digital Inspection
System for Iran's Oil and Gas Pipelines
The Future of Inspections
Oil and Gas Industry
In collaboration with Research Institute of Petroleum Industry
APRIL 2019
White Paper
4. Grand Ayatollah Sayyid Ali Khamenei
Supreme Leader of Islamic Republic of Iran
Hassan Rouhani
President of the Islamic Republic of Iran
Grand Ayatollah Ruhollah Khomeini
1st Supreme Leader of Iran
5. CONTENTS
Founder’s Introduction
Overview
Investment Strategy
Governance
Installed Inspection Software for Continuous Monitoring and Advanced
Analytics
Vision
Values
Executive Summery
Digital Pipeline Monitoring
Digital asset life cycle management
Circular collaborative ecosystem
Beyond the barrel
Digital Inspection for Asset Performance Management (APM 4.0)
API’s Focus on Pipeline Leak Detection
Software
Leak detection system for liquid, gas and multiproduct pipelines
IOPTech Application Inspector – Foundational Information
Application
Cooperation and Resources
6.
7. “On behalf of the Board of Directors, it is with great pleasure that I
present the IOPTech specializes in providing engineering consultancy and
construction services for onshore/offshore cross-country or short distance
hydrocarbon pipelines and virtual pipelines. We offer multi-discipline
supportacrossthefullrangeofengineeringdesign,projectmanagementand
due diligence, pipeline refurbishments,pipeline cleaning, commissioning
and operations and maintenance services either individually or tailored as
a complete package.
Dr.Seyed Ali Mohammad Tajalli
FOUNDER’S
INTRODUCTION
8. Overview
Investment Strategy
IOPTech adheres to investment policies which it believes are disciplined and prudent in order to develop its investment portfolio and enable the growth
of other IRAN industries and sectors. The principal components of IOPTech investment policies are its well-defined and focused strategy, approved and
regularly reviewed with its board of directors, and its investment process. Investment generally focuses on investments, both strategic to the country in
order to provide meaningful employment, and economic to provide at least industry average overall return.
Governance
IOPTech has well-established governance standards with clearly defined policies, processes and systems that have been developed to ensure robust
accountability Transparency IOPTech recognizes the importance of building a clear understanding of who we are, what we invest in, and why we invest,
in order to build trusted relationships with joint venture partners, the banking community, government bodies, and regulators in IRAN and throughout
the world.
Installed Inspection Software for Continuous Monitoring and Advanced Analytics
Material failure, pressure surge, and criminal activity cause a large number of pipeline incidents. Some of them have far-reaching consequences that cost
the operator millions of dollar and potentially tarnish their reputation forever. A leak detection system (LDS) allows us to identify such incidents. But to
get them under control and prevent costly damages or spills, you also require a safety system.
IOPTech software enables safe and efficient pipeline operations, documents risk and gives a clear overview of the integrity of pipelines and components.
IOPTech is a leading provider of digital solutions for managing risk and improving safety and asset performance for pipelines, processing plants and
more. Our open industry platform , cyber security and software solutions support business-critical activities across many industries.
Vision
IOPTech aspires to contribute to profitable national economic diversification and growth by achieving sustained performance
Values
Integrity, Ingenuity, Entrepreneurship, Commitment and Accountability
9. Executive Summery
The global industrial landscape is progressively changing: we now live in an era driven by the convergence of sensors, controls, data,
security, cloud, and algorithms. Technology transformations and convergence are driving disruptive changes to the way process
industries have traditionally functioned and operated. Driven by these factors, the near term future will see a plethora of changes
and opportunities to improve across key areas such as customer procurement models, operational performance management
models, control platforms, industrial software, cybersecurity, workforce dynamics and supply chain responsiveness. It is a very
challenging, complex time, with inflection points in the industry steering us towards a smarter, faster, more open, and leaner
operations model. At the same time, we are at an interesting juncture that is poised to be opportunistic for the prepared. This
paper is designed to help you explore the evolving market dynamics through a four-part approach ; including inspection resources,
certification, field tasks, and records management.
10. DigitalPipelineMonitoring
IOPTech Digital Transformation practice helps companies
assess their digital standing, identify areas for business
objective achievement, and establish a long-term digital
goalbydevelopingacoherentroadmap.Ourdeepindustry
experience and technical expertise can further support
firms in establishing internal capabilities, assessing relevant
technologies, and prototyping solutions for both results
and scale. To better understand IOPTech’s perspective on
O&G digital transformation.
More than the technicalities, it is often the digital muddle
that’s deterring companies from achieving digital maturity.
Companies can benefit from a strategic road map that
helps them assess the digital standing of every operation
and identify digital leaps for achieving specific business
objectives. More importantly, it could push them to
embrace a long-term goal of transforming their core assets
and, finally, adopting new operating models .This paper,
first in the series of digital transformation in oil and gas,
presents IOPTech’s Digital Operations Transformation
(DOT) model a framework that explains the digital
journey through 10 stages of evolution, with cyber security
and digital culture at the core and uses it to ascertain the
prospective value for seismic exploration, development
drilling, and production segments.
“ This white paper covers four sections
including inspection resources, certification,
field tasks, and records management. Each
section provides an overview of the current
state of the industry followed by guidance to
effectively utilize inspection resources to aid in
meeting regulatory requirements and industry
specifications for the regulatory purpose of safe
and reliable pipeline construction.
Digital asset life cycle management
New digital technologies combined
with data-driven insights can transform
operations, boosting agility and strategic
decision-making, and resulting in new
business models.
Circular collaborative ecosystem
Applying integrated digital platforms
enhances collaboration among
ecosystem participants, helping to
fast-track innovation, reduce costs and
provide operational transparency.
Beyond the barrel
Innovative customer engagement
models offer flexibility and a
personalized experience, opening
up new revenue opportunities for
Oil and Gas operators, and new
11. Digital Inspection for Asset Performance Management
(APM 4.0)
APMisanintegrated,enterprise-wideapproachtoimprove
asset safety, reliability, and utilization. Traditional APM
involves manual data collection and spreadsheet analysis;
however, digital technologies and dedicated software have
streamlined collection, storage, sharing, and analysis. Data
can now be continuously acquired even from assets in
harsh or remote field environments. Businesses can store
terabytes of data and run computations based on physics
models and probabilistic learning that predict outcomes
and prescribe maintenance.
Predix, a comprehensive application software development kit and
Industrial Internet of Things (IIoT) platform with machine-to-
machine-certified hardware options, native asset and time series
services, and predictive analytics frameworks. Industrial leaders
aroundtheworldareadoptingPredix,whichdeliverstheintelligence
needed to transform operations and generate new revenue with its
combination of sophisticated asset modeling, Big Data processing,
analytics, and applications.
API’s Focus on Pipeline Leak Detection
API offers several recommended practices for pipeline leak detection
systems and safety. API RP 1130, Computational Pipeline Monitoring
for Liquids, divides leak detection into internal systems that monitor
flow, pressure, or fluid temperature, and external systems that employ
infrared radiometers or thermal cameras, vapor sensors, acoustic
microphones, or fiber optic cables. Ultimately, real-time monitoring
is an integral function when it comes to ensuring asset integrity.
Advancements in sensor and connectivity technologies have made
real-time remote asset monitoring possible.
“IOPTech is an international corporation that offers high
technology solutions to help ensure safer, more efficient
operations under extreme and complex conditions. The Group
is a world-wide knowledge based organization with a well-
organized performance culture.
12. Software
Leak detection system for liquid, gas and multiproduct pipelines
the safety specialist will present the innovative Pipeline
Management Control solution based on a safety controller, with
integrated safe leak detection and leak localisation capability.
Leak detection and localisation systems monitor critical
parameters in pipeline operation and allow leaks to be detected
andlocatedasquicklyaspossible.Uptonow,operatorshaveused
conventional, non-safety-instrumented monitoring systems for
this purpos
IOPTech is a system for pipeline leak detection and localisation
inpipelines.Itisthemostsensitiveinternalleakdetectionsystem
(LDS) available, providing accurate leak information for a high
degree of safety. IOPTech combines the Real Time Transient
Model (RTTM) with a patented Leak Pattern Recognition
module to create an Extended Real Time Transient Model
(E-RTTM). Its multi method leak detection enables oil and gas
pipeline management under both steady and transient pipeline
conditions. This way, the LDS is able to reliably distinguish
between real leaks and imbalance deviations caused by linefill
changes or separation units.
The leak detection system can be retrofitted to existing
pipeline systems. It is designed to be completely redundant and
accesses the data that the existing instrumentation provides.
IOPTech interfaces seamlessly with SCADA and other control
systems. If required, additional flowmeters and other process
instrumentation will also be supplied by many brands.
IOPTech not only involves the necessary hardware and modular
software suite. It also comprises the whole project management
from consultation to instrumentation, integration, service and
support of the LDS.
E-RTTM (Extended Real Time Transient Model) based leak detection
and localisation.
Highly accurate and extremely reliable leak information.Completely
independent solution or integrated into existing instrumentation and
control systems.
IOPTech Application Inspector – Foundational Information
Authority
Code of Conduct
Worker, Site, and Construction Safety
Environmental Considerations
Execution of Work
Administration of Contractual Obligations
Records Management
Personnel Qualifications and Certifications
Equipment Calibration
Incident Reporting
Application
Time-Varying Module
Regulator Station Module
Multi-Phase Module
Automated Design Module
Customer Management Module
Optimization Module
Facilities Management Module
Leakage Minimization Module
Cost of Service Module
14. Intelligent and
Optimized Pipeline
Technology
IOPTech
IOPTech, committed to
improving the state of the
world, is the International
Organization for Public-Private
Cooperation.
The Forum engages the
foremost political, business and
other leaders of society to shape
global, regional and industry
agendas
Intelligent and Optimized
Pipeline Technology ®
IOPTech
Tel: +98 9901377600
Email: contact@ioptech.ir
www.ioptech.ir