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Ppt reg n 14249 - 26.05.2013 4
1. 1
TTechnology and equipment forechnology and equipment for
alloying and structuring ofalloying and structuring of
materials on the surfacematerials on the surface
of metal partsof metal parts
Key staff of project:
Project manager– Vasilik Nikolay, Ph.D.
N.N. Semenov’s Institute of chemical physics RAS,
Moscow.
Research manager – Tyurin Yuriy, Ph.D
Production manager - Kolisnichenko Oleg, Ph.D.
E.O.Paton Electric Welding Institute NASU, Kiev.
Researcher- Kovaleva Marina, Ph.D.
Joint Research Centre “Diagnostics
of structure and properties of nanomaterials”, Belgorod.
Registration № 14249, from 06.11.2012
2. 1 2 3 4 5 6 7
1 Metal and nonmetal ion implantation (W, Mo, Ti, Cr, N, C …)
2 Thin layer deposition (WC/C, α-C:H, TiN and so)
3 Thin layer metal and nonmetal ion implantation.
4 Surface hardening (with laser beam, plasma …)
5 Chemical and thermal treatment (N, C, B, Cr…)
6 Magnetic steel treatment (pulse)
7 Pulse-plasma treatment (complex treatment 1-6)
The technology for local hardening of the working surfaces of tools and machine parts
and forming the layers of new nanocrystalline materials.
The technology is based on the idea of cyclic heatingcooling of local surface regions in
a conducting medium of alloying elements, and simultaneous electromagnetic
treatment of these regions..
Pulse-plasma treatment (PPT)
3. 3
Proposed technology
allows to increase the
service life of tools
and machine parts
in 2-6 times.2-6 times.
y.n.tyurin@rambler.ru
Solution and advantages
Pulse
plasmatron
Gas panel
Control systemManipulator
High voltage
rectifier • Our technology allows to increase
service life (2-6 times) of the tools
(machine parts) and/or to make them
from cheaper steels.
• Formation of nanostructures in
surface layer with alloying and thin
layer deposition.
• The technology can be applied to
treat tools (machine parts) made of
different steels, titanium alloys and
other metals.
• Our technology operates without
using of vacuum.
• The product surface layer is heated
in a short time.
Equipment
for local
hardening of
working
surfaces
of tools and
machine
parts
4. 201620152014
500.000
1.000.000
Potential customers: metallurgy, machine building,
woodworking, agricultural, aircraft industry etc.
PPT technology is intended for hardening: working
surfaces of tools for processing metals, wood etc. as well
as parts of machines, engines, compressors, hydraulic
drives, fluid flow mechanics, aircraft, motor vehicles, etc.
Market Opportunity / Financial Plan
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Part name,
tooling
material
Productivity,
tool/hour
Effectiveness,
in time
Tool cost,
$
Payback
period, hour
Forming roll,
WC+15%Co
6 2 3000 10
Milling cutter
(gear cutting)
10 2 1000 20
Broaching
cutter, P6M5
4 3 500 50
Cutting knife,
9XC
6 5 100 80
3 year return for investment =$2.200,000/500,000x100 = 230%!
Investment of capital = 500.000$
Net profit (3 year) = 2.200.000$
Production costs
5. Engineering setup and training
Purchase of standard equipment
Preparation of workroom
y.n.tyurin@rambler.ru
Aim: To get profit by sailing Plasma technology and equipment.
We need: Service department for pulsed-plasma processing for advertising
and small-batch treatment.
•To certify and to patent the offered plasma-detonation facility.
•To organize the manufacture of nonstandard equipment.
•To organize advertising and marketing.
•To train of leading specialists of enterprises and firms.
Financial goals: Return of investments in 2014-2015 .
Project Summary
Technological Advantages
• .
We have several Patents in the field of pulse - plasma technology and equipment.
Today we have introduced the pulse - plasma technology and equipment to the private
enterprises of Ukraine, Russia, Korea, China, Turkey and Byelorussia.
The Project participants have laboratory models of the units for investigation of the
technology.
Versatility.
Does not require surface preparation.
Technological equipment is reliable, adjustable and cheaper than the laser one
in 3 – 4 times.
The technologies are realized in air, in the medium of alloying elements.
Workpiece is not heated during processing.
It is possible to treat workpieces without dimensional and weight limitations.
Одной из важнейших проблем в промышленности является низкая работоспособность локальных рабочих поверхностей деталей машин и инструмента, которые подвергаются контактным и тепловым нагрузкам. В настоящее время для упрочняющей обработки поверхности изделий применяют лазерные и электронно-лучевые технологии, химико-термическую обработку и методы вакуумно-плазменного осаждения покрытий. Недостатком этих методов является низкая эффективность, а также высокая стоимость технологического оборудования, обусловленная его сложностью. К недостаткам относится также нагрев всего изделия. Целью проекта для решения этой проблемы будет осуществлена разработка и передача в промышленность дешевых и доступных технологий и оборудования для легирования и структурирования слоя материалов, толщиной от 0,01 мм до 0,2 мм, на рабочей поверхности металлических изделий . The technology and equipment are versatile. They require no surface preparation and provide hardening of local regions on the surfaces of metal parts and tools. Other advantages include utilisation of relatively inexpensive and reliable plasma generators. The technologies are realised in air, in the atmosphere of alloying elements. With these technologies a workpiece is not heated. It is possible to treat workpieces with no dimensional and weight limitations.
