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Media GB Enterprise Co.,Ltd
&C'
Department Production
RESHY & WINE UNIT
PaBx¢Hx¢ay 8 y:agkñúg]sSahkmµ
8 Waste for Manufacturing
Kingdom of Cambodia
Nation Religion King
Presentation by : Mr.Ngoun Vuthy
Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
Contents :
• niymn½y (Meaning)
• eKalbMNg (Purpose)
• etIPaBx¢Hx¢ayTaMgenaHekItmkBINa? (How/where is waste created?)
• PaBx¢Hx¢ayTaMg 8 (8 types of Waste)
• dMeNaHRsay (Solutions)
• sMnYr nig cMelIy (Question & Answer)
Prepared by: Mr. Ngoun Vuthy
Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
I. niymn½y (Meaning)
x¢Hx¢ayKWCaskmµPaBTaMgLayNaEdlbegáItb¤eFVIeLIgbNþaleGayxatbg;nUvR)ak;kas eBlevla
TIkEnøgesvakmµehIyminTTYl)anlTæplmkvij.
Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
II. eKalbMNg (Purpose)
• eGaysÁal;faGVIeTAEdlehAfa x¢Hx¢ay
• eGaydwgfa x¢Hx¢ayekItmkBINa?
• eFVIdUcemþcedIm,IbM)at;b¤kat;bnßyx¢Hx¢ay
• eGaydwgfa x¢Hx¢aymanb:unµanRbePT
• eGaysÁl;fa x¢Hx¢aymYyNaminKYreGayekItman
Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
III. etIPaBx¢Hx¢ayTaMgenaHekItmkBINa? (How/Where is waste
created?)
ÉNaeTAx¢Hx¢ayenaH?Where?Where?Where?
I cannot see waste, where?
I don`t
care!
Busy!
Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
7
Transport
Inventory
Motion
Waiting
Over production
Over processing
Defect
Defect/Rework
Over production
Waiting
Non-Standard processing
Transport
Inventory
Motion
Extra processing
D
O
W
N
T
I
M
E
Callwaste
Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
1. Defect/Rework/Quality (cenøaHxVHxat/eFVIsareLIgvij)
cMNucTI1enHKWsMxan;Nas;sMrab;sMrab;vis½y]sSahkmµ EdlBak;B½næeTAnigKuNPaBnigkareFVIsar
eLIgvijrhUtQandl;karkMeTcecal.
1-bnþreFVIenAskmµPaBxusdEdl²
2-xVHkarTTYlxusRtUv>>>>>>>>>.l.
]>
Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
2. Over production (elIstRmUvkarplitkmµ)
cMNucTI2enHKWsMedAeTAelIPaBx¢Hx¢ayénExSsgVak;plitkmµsMrab;vis½y]sSahkmµmandUcCa³
1-karpliteRcInCagtRmUvkar
2-karplitrbs;EdlminEmnCatRmUvkarcaM)ac;
3-minmankarkMNt;kalviPaKc,as;las;>>>>>>.l.
Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
3. Waiting (karrg;caM)
cMNucTI3enHKWPaKeRcInk¾sMbUrNas;EdrenAkñúgExSsgVak;plitkmµsMrab;vis½y]sSahkmµ.
Waiting
Man
Machine
MaterialInformation
Approval
- Machine waiting operator
to run.
- Operator waiting schedule
to run.
Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
4. Non-Standard processing (Kµansþg;dar)
ebIeyIgniyayBIsþg;darKWsMedATaMgGs;nwgman M5 cUlrYmpgEdr.
Money
Man
Machine
Material
Method
kMeTcecal
eFVIeLIgvij
Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
5. Transportation (kardwkCBa¢Ún)
kardwkCBa¢ÚnsMrab;vis½y]sSahkmµminEmnCakargayRsYlenaHeLIyKWvaRbQmmuxnig
karxatbg;CaRcInRbsinebIeyIgmin)anerobcMeGayRtwmRtUvminfaq¶ayCitticb¤eRcInb¤
tamry³GVIenaHeT. etIkardwkCBa¢ÚnGacxatbg;mkBI?
Long Transport
Large Transport
Double or Triple
Handling
Extra movement
niyayBIry³eBlcMgay >>>>>>>>
niyayBIkarpÞúkkarelIkdak;>>>>>>>>
ykecj dak;cUl b¤dak;cUlykecj dEdl²
Extra Inventory
Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
6. Inventory (snæisþúk)
karRKb;RKgeTAelIsnæisþúkKWmansar³sMxan;Nas;ehIyk¾eCaKvasnamYypgEdrsMrab;Rkumh‘unb¤
shRKasFMtUcTaMgGs;.
Sea of Inventory
Long
Transportation
Communication
Problems
Machine
Downtime
Employee
Availability
Poor
Scheduling
Quality
Problems
Line
Imbalance
Long
Setups
Supplier
issues
House
Keeping
Employee
Availability
Finished
Goods
Poor
Scheduling
Long
Setups
Long
Transportation
Communication
Problems
Machine
Downtime
Employee
Availability
Quality
Problems
Line
Imbalance
Supplier
issues
House
Keeping
Employee
Availability
– Overproduction
– Poor equipment layout
– Long changeover times
– Defective, or questionable, parts
– Mismatched production speeds
Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
7. Motion (Operator Movement) (minenAnwgmYykEnøg)
cMNucx¢Hx¢ayTI7CacMNucsMxan;sMrab;eragcRknigshRKasCaBiesscMeBaHGñkbBa¢arm:asuInnimYy²
RtUvKitKUrnigeCosvagbMputrYmman³
Motion
karTukdak;sMPar³
minenAkEnøgeFVIkar
karpøas;bþÚrB½tman
Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
8. Extra Processing (begáIndMeNIkar)
karbegáIndMeNIkarplit KWsMrab;EtbMeBjtRmUvkarrbs;rbs;GtifiCnEtb:ueNÑaH ehIyedIm,IbMeBj
eGaymanR)ak;cMnUldl;Rkumh‘unb¤shRKas.ehIykarbegáIndMeNIkarmYyeTotvaGacnigTTYl
karxatbg;)anRbsinebI³
pliteRcInCagtRmUvkar¬minRtUv)anTTYlkarnaMecj¦
bEnßmmnusS/ bEnßmem:agdMeNIkar(add cost)
karedaHRsaybBaðaminRtUv)ansRmYl
None
Extra
Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
V. dMeNaHRsay (Solutions)
dMeNaHRsayd¾EsnsMxan;sMrab;kat;bnßyeTAelIkarx¢Hx¢ayenAkñúgplitkmµ eragcRk
]sSahkmµminmanGVIEdlCapllM)akenaHeTKWedayRKan;EtGnuvtþnUveKalkarN_mYycMnYndUc
xageRkam³
5S
GMP3R
Short
Set in order
Shine
Standardize
Sustain
Reduce
Reuse
Recycle
What?
When?
Where?
Who?
How?
Why?
Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
8 wastes presentation file

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8 wastes presentation file

  • 1. Media GB Enterprise Co.,Ltd &C' Department Production RESHY & WINE UNIT PaBx¢Hx¢ay 8 y:agkñúg]sSahkmµ 8 Waste for Manufacturing Kingdom of Cambodia Nation Religion King Presentation by : Mr.Ngoun Vuthy Prepared by: Mr. Ngoun Vuthy
  • 2. x¢Hx¢ay 8y:agkñúg]sSahkmµ Contents : • niymn½y (Meaning) • eKalbMNg (Purpose) • etIPaBx¢Hx¢ayTaMgenaHekItmkBINa? (How/where is waste created?) • PaBx¢Hx¢ayTaMg 8 (8 types of Waste) • dMeNaHRsay (Solutions) • sMnYr nig cMelIy (Question & Answer) Prepared by: Mr. Ngoun Vuthy
  • 3. Prepared by: Mr. Ngoun Vuthy x¢Hx¢ay 8y:agkñúg]sSahkmµ I. niymn½y (Meaning) x¢Hx¢ayKWCaskmµPaBTaMgLayNaEdlbegáItb¤eFVIeLIgbNþaleGayxatbg;nUvR)ak;kas eBlevla TIkEnøgesvakmµehIyminTTYl)anlTæplmkvij.
  • 4. Prepared by: Mr. Ngoun Vuthy x¢Hx¢ay 8y:agkñúg]sSahkmµ II. eKalbMNg (Purpose) • eGaysÁal;faGVIeTAEdlehAfa x¢Hx¢ay • eGaydwgfa x¢Hx¢ayekItmkBINa? • eFVIdUcemþcedIm,IbM)at;b¤kat;bnßyx¢Hx¢ay • eGaydwgfa x¢Hx¢aymanb:unµanRbePT • eGaysÁl;fa x¢Hx¢aymYyNaminKYreGayekItman
  • 5. Prepared by: Mr. Ngoun Vuthy x¢Hx¢ay 8y:agkñúg]sSahkmµ III. etIPaBx¢Hx¢ayTaMgenaHekItmkBINa? (How/Where is waste created?) ÉNaeTAx¢Hx¢ayenaH?Where?Where?Where? I cannot see waste, where? I don`t care! Busy!
  • 6. Prepared by: Mr. Ngoun Vuthy x¢Hx¢ay 8y:agkñúg]sSahkmµ IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste) 7 Transport Inventory Motion Waiting Over production Over processing Defect Defect/Rework Over production Waiting Non-Standard processing Transport Inventory Motion Extra processing D O W N T I M E Callwaste
  • 7. Prepared by: Mr. Ngoun Vuthy x¢Hx¢ay 8y:agkñúg]sSahkmµ IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste) 1. Defect/Rework/Quality (cenøaHxVHxat/eFVIsareLIgvij) cMNucTI1enHKWsMxan;Nas;sMrab;sMrab;vis½y]sSahkmµ EdlBak;B½næeTAnigKuNPaBnigkareFVIsar eLIgvijrhUtQandl;karkMeTcecal. 1-bnþreFVIenAskmµPaBxusdEdl² 2-xVHkarTTYlxusRtUv>>>>>>>>>.l. ]>
  • 8. Prepared by: Mr. Ngoun Vuthy x¢Hx¢ay 8y:agkñúg]sSahkmµ IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste) 2. Over production (elIstRmUvkarplitkmµ) cMNucTI2enHKWsMedAeTAelIPaBx¢Hx¢ayénExSsgVak;plitkmµsMrab;vis½y]sSahkmµmandUcCa³ 1-karpliteRcInCagtRmUvkar 2-karplitrbs;EdlminEmnCatRmUvkarcaM)ac; 3-minmankarkMNt;kalviPaKc,as;las;>>>>>>.l.
  • 9. Prepared by: Mr. Ngoun Vuthy x¢Hx¢ay 8y:agkñúg]sSahkmµ IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste) 3. Waiting (karrg;caM) cMNucTI3enHKWPaKeRcInk¾sMbUrNas;EdrenAkñúgExSsgVak;plitkmµsMrab;vis½y]sSahkmµ. Waiting Man Machine MaterialInformation Approval - Machine waiting operator to run. - Operator waiting schedule to run.
  • 10. Prepared by: Mr. Ngoun Vuthy x¢Hx¢ay 8y:agkñúg]sSahkmµ IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste) 4. Non-Standard processing (Kµansþg;dar) ebIeyIgniyayBIsþg;darKWsMedATaMgGs;nwgman M5 cUlrYmpgEdr. Money Man Machine Material Method kMeTcecal eFVIeLIgvij
  • 11. Prepared by: Mr. Ngoun Vuthy x¢Hx¢ay 8y:agkñúg]sSahkmµ IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste) 5. Transportation (kardwkCBa¢Ún) kardwkCBa¢ÚnsMrab;vis½y]sSahkmµminEmnCakargayRsYlenaHeLIyKWvaRbQmmuxnig karxatbg;CaRcInRbsinebIeyIgmin)anerobcMeGayRtwmRtUvminfaq¶ayCitticb¤eRcInb¤ tamry³GVIenaHeT. etIkardwkCBa¢ÚnGacxatbg;mkBI? Long Transport Large Transport Double or Triple Handling Extra movement niyayBIry³eBlcMgay >>>>>>>> niyayBIkarpÞúkkarelIkdak;>>>>>>>> ykecj dak;cUl b¤dak;cUlykecj dEdl² Extra Inventory
  • 12. Prepared by: Mr. Ngoun Vuthy x¢Hx¢ay 8y:agkñúg]sSahkmµ IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste) 6. Inventory (snæisþúk) karRKb;RKgeTAelIsnæisþúkKWmansar³sMxan;Nas;ehIyk¾eCaKvasnamYypgEdrsMrab;Rkumh‘unb¤ shRKasFMtUcTaMgGs;. Sea of Inventory Long Transportation Communication Problems Machine Downtime Employee Availability Poor Scheduling Quality Problems Line Imbalance Long Setups Supplier issues House Keeping Employee Availability Finished Goods Poor Scheduling Long Setups Long Transportation Communication Problems Machine Downtime Employee Availability Quality Problems Line Imbalance Supplier issues House Keeping Employee Availability – Overproduction – Poor equipment layout – Long changeover times – Defective, or questionable, parts – Mismatched production speeds
  • 13. Prepared by: Mr. Ngoun Vuthy x¢Hx¢ay 8y:agkñúg]sSahkmµ IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste) 7. Motion (Operator Movement) (minenAnwgmYykEnøg) cMNucx¢Hx¢ayTI7CacMNucsMxan;sMrab;eragcRknigshRKasCaBiesscMeBaHGñkbBa¢arm:asuInnimYy² RtUvKitKUrnigeCosvagbMputrYmman³ Motion karTukdak;sMPar³ minenAkEnøgeFVIkar karpøas;bþÚrB½tman
  • 14. Prepared by: Mr. Ngoun Vuthy x¢Hx¢ay 8y:agkñúg]sSahkmµ IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste) 8. Extra Processing (begáIndMeNIkar) karbegáIndMeNIkarplit KWsMrab;EtbMeBjtRmUvkarrbs;rbs;GtifiCnEtb:ueNÑaH ehIyedIm,IbMeBj eGaymanR)ak;cMnUldl;Rkumh‘unb¤shRKas.ehIykarbegáIndMeNIkarmYyeTotvaGacnigTTYl karxatbg;)anRbsinebI³ pliteRcInCagtRmUvkar¬minRtUv)anTTYlkarnaMecj¦ bEnßmmnusS/ bEnßmem:agdMeNIkar(add cost) karedaHRsaybBaðaminRtUv)ansRmYl None Extra
  • 15. Prepared by: Mr. Ngoun Vuthy x¢Hx¢ay 8y:agkñúg]sSahkmµ V. dMeNaHRsay (Solutions) dMeNaHRsayd¾EsnsMxan;sMrab;kat;bnßyeTAelIkarx¢Hx¢ayenAkñúgplitkmµ eragcRk ]sSahkmµminmanGVIEdlCapllM)akenaHeTKWedayRKan;EtGnuvtþnUveKalkarN_mYycMnYndUc xageRkam³ 5S GMP3R Short Set in order Shine Standardize Sustain Reduce Reuse Recycle What? When? Where? Who? How? Why?
  • 16. Prepared by: Mr. Ngoun Vuthy x¢Hx¢ay 8y:agkñúg]sSahkmµ