The document discusses waste management in manufacturing processes. It aims to define different types of waste, explain where waste is created in production, and provide solutions to reduce waste. Specifically, it outlines 8 main types of waste - defects, overproduction, waiting, non-standard work, transportation, inventory, unnecessary employee movement, and excess processing. Examples are given for each type. The document concludes by recommending applying 5S principles, standardization practices, and reducing waste through recycling and reuse to improve manufacturing efficiency.
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8 wastes presentation file
1. Media GB Enterprise Co.,Ltd
&C'
Department Production
RESHY & WINE UNIT
PaBx¢Hx¢ay 8 y:agkñúg]sSahkmµ
8 Waste for Manufacturing
Kingdom of Cambodia
Nation Religion King
Presentation by : Mr.Ngoun Vuthy
Prepared by: Mr. Ngoun Vuthy
5. Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
III. etIPaBx¢Hx¢ayTaMgenaHekItmkBINa? (How/Where is waste
created?)
ÉNaeTAx¢Hx¢ayenaH?Where?Where?Where?
I cannot see waste, where?
I don`t
care!
Busy!
6. Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
7
Transport
Inventory
Motion
Waiting
Over production
Over processing
Defect
Defect/Rework
Over production
Waiting
Non-Standard processing
Transport
Inventory
Motion
Extra processing
D
O
W
N
T
I
M
E
Callwaste
7. Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
1. Defect/Rework/Quality (cenøaHxVHxat/eFVIsareLIgvij)
cMNucTI1enHKWsMxan;Nas;sMrab;sMrab;vis½y]sSahkmµ EdlBak;B½næeTAnigKuNPaBnigkareFVIsar
eLIgvijrhUtQandl;karkMeTcecal.
1-bnþreFVIenAskmµPaBxusdEdl²
2-xVHkarTTYlxusRtUv>>>>>>>>>.l.
]>
8. Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
2. Over production (elIstRmUvkarplitkmµ)
cMNucTI2enHKWsMedAeTAelIPaBx¢Hx¢ayénExSsgVak;plitkmµsMrab;vis½y]sSahkmµmandUcCa³
1-karpliteRcInCagtRmUvkar
2-karplitrbs;EdlminEmnCatRmUvkarcaM)ac;
3-minmankarkMNt;kalviPaKc,as;las;>>>>>>.l.
9. Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
3. Waiting (karrg;caM)
cMNucTI3enHKWPaKeRcInk¾sMbUrNas;EdrenAkñúgExSsgVak;plitkmµsMrab;vis½y]sSahkmµ.
Waiting
Man
Machine
MaterialInformation
Approval
- Machine waiting operator
to run.
- Operator waiting schedule
to run.
10. Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
4. Non-Standard processing (Kµansþg;dar)
ebIeyIgniyayBIsþg;darKWsMedATaMgGs;nwgman M5 cUlrYmpgEdr.
Money
Man
Machine
Material
Method
kMeTcecal
eFVIeLIgvij
11. Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
5. Transportation (kardwkCBa¢Ún)
kardwkCBa¢ÚnsMrab;vis½y]sSahkmµminEmnCakargayRsYlenaHeLIyKWvaRbQmmuxnig
karxatbg;CaRcInRbsinebIeyIgmin)anerobcMeGayRtwmRtUvminfaq¶ayCitticb¤eRcInb¤
tamry³GVIenaHeT. etIkardwkCBa¢ÚnGacxatbg;mkBI?
Long Transport
Large Transport
Double or Triple
Handling
Extra movement
niyayBIry³eBlcMgay >>>>>>>>
niyayBIkarpÞúkkarelIkdak;>>>>>>>>
ykecj dak;cUl b¤dak;cUlykecj dEdl²
Extra Inventory
12. Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
6. Inventory (snæisþúk)
karRKb;RKgeTAelIsnæisþúkKWmansar³sMxan;Nas;ehIyk¾eCaKvasnamYypgEdrsMrab;Rkumh‘unb¤
shRKasFMtUcTaMgGs;.
Sea of Inventory
Long
Transportation
Communication
Problems
Machine
Downtime
Employee
Availability
Poor
Scheduling
Quality
Problems
Line
Imbalance
Long
Setups
Supplier
issues
House
Keeping
Employee
Availability
Finished
Goods
Poor
Scheduling
Long
Setups
Long
Transportation
Communication
Problems
Machine
Downtime
Employee
Availability
Quality
Problems
Line
Imbalance
Supplier
issues
House
Keeping
Employee
Availability
– Overproduction
– Poor equipment layout
– Long changeover times
– Defective, or questionable, parts
– Mismatched production speeds
13. Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
7. Motion (Operator Movement) (minenAnwgmYykEnøg)
cMNucx¢Hx¢ayTI7CacMNucsMxan;sMrab;eragcRknigshRKasCaBiesscMeBaHGñkbBa¢arm:asuInnimYy²
RtUvKitKUrnigeCosvagbMputrYmman³
Motion
karTukdak;sMPar³
minenAkEnøgeFVIkar
karpøas;bþÚrB½tman
14. Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
IV. PaBx¢Hx¢ayTaMg 8 (8 types of waste)
8. Extra Processing (begáIndMeNIkar)
karbegáIndMeNIkarplit KWsMrab;EtbMeBjtRmUvkarrbs;rbs;GtifiCnEtb:ueNÑaH ehIyedIm,IbMeBj
eGaymanR)ak;cMnUldl;Rkumh‘unb¤shRKas.ehIykarbegáIndMeNIkarmYyeTotvaGacnigTTYl
karxatbg;)anRbsinebI³
pliteRcInCagtRmUvkar¬minRtUv)anTTYlkarnaMecj¦
bEnßmmnusS/ bEnßmem:agdMeNIkar(add cost)
karedaHRsaybBaðaminRtUv)ansRmYl
None
Extra
15. Prepared by: Mr. Ngoun Vuthy
x¢Hx¢ay 8y:agkñúg]sSahkmµ
V. dMeNaHRsay (Solutions)
dMeNaHRsayd¾EsnsMxan;sMrab;kat;bnßyeTAelIkarx¢Hx¢ayenAkñúgplitkmµ eragcRk
]sSahkmµminmanGVIEdlCapllM)akenaHeTKWedayRKan;EtGnuvtþnUveKalkarN_mYycMnYndUc
xageRkam³
5S
GMP3R
Short
Set in order
Shine
Standardize
Sustain
Reduce
Reuse
Recycle
What?
When?
Where?
Who?
How?
Why?