SlideShare a Scribd company logo
1 of 8
Download to read offline
No. 323

Hitachi Tool Engineering Europe GmbH
Indexable Milling Tools

AHU15 | High Feed Ultra
HIGH-FEED ULTRA END MILL

HIGH-FEED ULTRA END MILL

1. Main cutting forces are reduced by the unique high rake
geometry

1. El esfuerzo de corte se reduce gracias a una exclusiva
geometría altamente positiva.

2. Ramp milling is possible

2. Capaz de mecanizar en rampa

3. 30% increased rigidity over conventional indexable endmills due to the utilization of a special steel material and
chip pocket geometry

3. 30% más de rigidez que herramientas de plaquita

4. Through tool coolant is available

5. Dispone de canal de refrigeración interior.

5. New substrate and coating technology has been adopted
which allows longer tool-life and the ability to use higher
cutting speeds

HIGH-FEED ULTRA END MILL

4. convencionales gracias a la utilización de un acero especial y a la geometría del canal de evacuación de viruta
6. La combinación de substratos y recubrimientos de ultima
tecnología permite una mayor vida de herramienta y la
capacidad de usar velocidades de corte mayores

HIGH-FEED ULTRA END MILL

1. Durch die einzigartige hochpositive Schneidengeometrie
des AHU High Feed Ultra wird der Schnittdruck erheblich
reduziert

1. L’angle de dépouille très prononcé permet à lui seul de
réduire la majeure partie des efforts de coupe.

2. Auch Fräsoperationen über Rampe sind möglich

3. Rigidité accrue de 30% par rapport aux fraises à plaquettes rapportées due à l’utilisation d’un acier spécial et à la
forme des poches à copeaux.

3. Die Verwendung eines speziellen Stahls und einer neu
entwickelten Spankammer-Geometrie erhöhte die Steifigkeit des AHU High Feed Ultra gegenüber konventionellen
WSP-Haltern um 30%
4. Zusätzlich verfügt der AHU High Feed Ultra über innen
liegende Kühlkanäle
5. Durch das neue Substrat der Wendeschneidplatten in
Verbindung mit einer neuen Beschichtungstechnologie
ermöglicht der AHU High Feed Ultra wesentlich höhere
Schnittgeschwindigkeiten bei gleichzeitig längeren
Standzeiten

2. L’usinage de rampes est possible (ramping).

4. Deux versions de corps sont disponibles : avec ou sans
arrosage au centre.
5. Nous avons développés une nouvelle nuance et une nouvelle technologie de revêtement générant une durée de vie
supérieure et une augmentation significative des vitesses
de coupe.

HIGH-FEED ULTRA END MILL
1. Maggiore stabilità e minori forze di taglio grazie alla nuova
geometria positiva della spoglia.
2. La fresatura in rampa è possibile
3. 30 % maggiore rigidità a confronto con frese convenzionali grazie alla particolare geometria del collo rompitruciolo e una microfusione di acciaio del corpo fresa.
4. Refrigerante attraverso il corpo fresa disponibile
5. La combinazione dello sviluppo di una micrograna
6. particolare con l´ultimo sviluppo di rivestimenti rende
possibile un grande allungamento di vita dell’utensile e
l´utilizzo di velocità di taglio più elevate.

2

© 2009 Hitachi Tool Engineering Europe GmbH
Errors and alterations excepted · Änderungen und Irrtum vorbehalten
Indexable Milling Tools

AHUM15 | High Feed Ultra Modular Type
Q max

Jet

High Efficient

Air Hole

No. of
Teeth

HRC
Roughing

Finishing

50

3~4

M

l

H

Ød1 Ød2

ØD

H

M

C

E

A
Ød2

Ød1

ØD

B

H

l
A

Tolerance
Torque on screw

B

Modular Type
ID Code Item Code
AHUM-1532R-3-M16
FH066
AHUM-1540R-4-M16
FH067

Flutes
3
4

ØD
32
40

H
40
45

ØD 0/-0.2
3 Nm

Ød1

M

Ød2

A

B

C

E

l

17

16

28.8

6

23

12

22

14

Inserts
JDMT1505..R.. JX10..

AHUB15 | High Feed Ultra Bore Type
Q max

Jet

High Efficient

Air Hole

No. of
Teeth

HRC
Roughing

Finishing

50

4~8

Ød2
Ød
A

B
C

Ød2
Ød

H

A
H
B

l

M

C

E

C
H

Ød2

Ød1

ØD

ØD
l
A
Ød1

B

ØD

Tolerance
Torque on screw
Face Mill
ID Code
FH060
FH061
FH062
FH063
FH064
FH065

Item Code
Flutes ØD
AHUB-1540RM-4-16
40
4
AHUB-1550RM-5-22
50
5
AHUB-1550RM-5-27
AHUB-1563RM-6-27
63
6
AHUB-1580RM-7-27
80
7
AHUB-15100RM-8-32
100
8

H
45
50
63

Ød
16
22

Ød1
11.5
17

M
8*
10

27

20

12

32

26

16

Ød2
35
40
45
60
70

A
8.4
10.4

B
5.6
6.3

C
18
20

12.4

7

22

14.4

8

ØD 0/-0.2
3 Nm
I

25.5

14

Inserts

JDMT1505..R.. JX10..

* Special Screw

© 2009 Hitachi Tool Engineering Europe GmbH
Errors and alterations excepted · Änderungen und Irrtum vorbehalten

3
Indexable Milling Tools

A

INSERTS
B

15°

A
R
B

T

15°

T

R

ID Code
WF182
WF183
WF184
WF185
WF186
WF187

Item Code
JDMT150504R-FW JX1045
JDMT150508R-FW JX1020
JDMT150508R-FW JX1045
JDMT150508R-FW JX1060
JDMT150520R JX1045
JDMT150530R JX1045

NEW

P01

P10

P20

P30

P40

Grade
JX1045
JX1020
JX1045
JX1060
JX1045
JX1045

A

9.12

5

M01

Grade Overview
ISO
M10
M20
M30

M40

K01

K10

K20

JX1060

N40

S10

S20

K40

JX1045
JX1060

S01

K30

JX1020

JX1045

N30

0.8

JX1020 – 1060 PVD Coating / Dry Cutting

JX1020

N20

R
0.4

2.0
3.0

JX1045

N10

T

16

JX1020

N01

B

S30

JX1060

S40

H01

H10

JX1020

H20

H30

H40

JX1020
JX1060

Parts

Clamp Screw

Wrench

ID-Code

Item-Code

ID-Code

Item-Code

ET038

412-141

ET049

105-T15

AHU-M

AHU-B

Special screw
AHUB-1540RM-4-16

4

ID-Code

Item-Code

ET050

K06-676

© 2009 Hitachi Tool Engineering Europe GmbH
Errors and alterations excepted · Änderungen und Irrtum vorbehalten
Indexable Milling Tools

AHU15 | High Feed Ultra – improved cutting surface
Fine Wall type JDMT……R-FW
Fine Wall type JDMT……R-FW

Conventional (JDMT……R)
Conventional (JDMT……R)
= outermost point
= outermost point

= outermost point
= outermost point

aeae

aeae

(mm)
apap (mm)

(mm)
apap (mm)

Ramp Angle

Ramping

Hole Ø

Helical Milling

Cutting edge Ø (mm)
Ramping Angle
Helical Milling / Hole Dia. (mm)

Ø 32
4°
47~60

40
3°
64~76

50
2°
83~96

63
1.5°
122~109

80
1°
156~143

100
1°
196~183

AHU15 | Recommended Cutting Conditions
1. Please choose the best conditions from the table
2. To reduce tool breakage index the inserts earlier than the maximum edge life
3. Chips can become hot and can cause burns or damage to eyes. Please ensure
machine guards are used, and safety specs and gloves worn at all times when
carrying out work near to the tool or workpiece
4. Please ensure caution when using neat cutting oil due to the risk of fire

1. Bitte wählen Sie aus der Tabelle die für Ihre Anwendung am besten geeigneten
Bedingungen
2. Um die Gefahr des Werkzeugbruchs zu reduzieren, sollten die
Wendeschneidplatten gewechselt werden, bevor die maximale Standzeit der
Schneide erreicht ist
3. Die während der Bearbeitung entstehenden Späne können sehr heiß werden
und zu Verbrennungen oder Verletzungen von Haut und Augen führen.
Bitte stellen Sie sicher, dass während der Bearbeitung die Maschinentüren
geschlossen sind. Bei Arbeiten in der Nähe oder direkt am Werkzeug oder
Werkstück, sollten immer eine Schutzbrille und Handschuhe getragen werden
4. Erhöhte Vorsicht ist geboten beim Einsatz von purem Schneidöl,
da es sich während der Bearbeitung entzünden kann

1. Seleccionar las condiciones de la tabla de indicada
2. Para reducir el riesgo de rotura de la herramienta hay cambiar la plaquita antes
de agotar la vida máxima del filo
3. Las virutas pueden saltar candentes y pueden causar quemaduras o daño en
los ojos.
4. Por favor, asegúrese de cerrar las protecciones de la máquina y de que son
utilizados gafas y guantes en todo momento al realizar trabajos cerca de la
herramienta o la pieza.
5. Por favor, tome precaución al utilizar aceite de corte debido al riesgo de
ignición.

1. Veuillez choisir les conditions de coupes les mieux adaptées grâce au tableau.
2. Pour réduire les risques de rupture de l’outil, changez l’insert avant d’avoir
atteint la durée de vie maximale de l’arrête de coupe.
3. Les copeaux peuvent devenir chauds et causer des lésions oculaires ou
des brûlures. Veuillez vous assurer que les protections de la machines sont
correctement utilisées, et que des lunettes et des gants soient portés pour tout
travail à proximité de l’outil ou de la pièce à usiner.
4. Prenez vos précautions lors d’utilisation d’huiles de coupes à cause des risques
d’incendie

1. Scegliere le condizioni migliori della tabella indicata.
2. Per evitare la rottura dell’utensile cambiate l´inserto prima di arrivare all’usura
massima.
3. I trucioli possono essere molto caldi durante il lavoro. Usate sempre i mezzi
di sicurezza (Occhiali, guanti, vetri di sicurezza…) durante il lavoro vicino
all’utensile o al materiale.
4. Attenzione al rischio di fiamma se durante il lavoro usate refrigerante a base di
olio.

AHU15 | Adjust of Cutting Conditions for Finishing
For finishing please adjust the cutting conditions as follows:
Vc
fz

0.1 mm

ap

~ 5 mm maximum

ae

Finishing

+50 %

0.3 ~ 0.5 mm

© 2009 Hitachi Tool Engineering Europe GmbH
Errors and alterations excepted · Änderungen und Irrtum vorbehalten

5
AHU15 | Recommended Cutting Conditions
ØD 32 / Z3 / modular type

Side

I

Mild steel
(<200HB)

II

Carbon steel; Alloy
JX1045
steel (<30HRC)

III

Carbon steel; Alloy JX1045
steel (30-40HRC) JX1020

IV

Pre-hardened
steel; Tool Steel
(40-50HRC)

JX1020

Stainless steel
(dry condition)

JX1045

Stainless steel
(wet condition)

JX1060

VIII

Cast Iron; GG;
GGG

JX1045
JX1020

*

Titanium Alloy
(wet condition)

JX1060

*

Aluminium Alloy
(wet condition)

JX1020

JX1045

VI

Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
cm3
Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
cm3
Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
cm3
Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
cm3
Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
max. cm3
Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
cm3
Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
cm3
Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
cm3
Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
cm3

220
2,189
0.25
1,642
10
9.6
158
220
2,189
0.25
1,642
8.5
9.6
134
154
1,533
0.2
920
7
9.6
62
110
1,095
0.15
493
5
9.6
24
330
3,284
0.25
2,463
8
9.6
189
154
1,533
0.25
1,149
8
9.6
88
220
2,189
0.25
1,642
10
9.6
158
66
657
0.2
394
10
9.6
38
660
6,568
0.25
4,926
10
9.6
473

Slotting

154
1,533
0.175
805
5
32
129
154
1,533
0.175
805
4.25
32
109
108
1,073
0.14
451
3.5
32
50
77
766
0.105
241
2.5
32
19
231
2,299
0.175
1,207
4
32
154
108
1,073
0.175
563
4
32
72
154
1,533
0.175
805
5
32
129
46
460
0.14
193
5
32
31
462
4,598
0.175
2,414
5
32
386

ØD 40/ Z4 / modular type

Side

Slotting

220
1,752
0.25
1,752
10
12
210
220
1,752
0.25
1,752
8.5
12
179
154
1,226
0.2
981
7
12
82
110
876
0.15
525
5
12
32
330
2,627
0.25
2,627
8
12
252
154
1,226
0.25
1,226
8
12
118
220
1,752
0.25
1,752
10
12
210
66
525
0.2
420
10
12
50
660
5,255
0.25
5,255
10
12
631

154
1,226
0.175
858
5
40
172
154
1,226
0.175
858
4.25
40
146
108
858
0.14
481
3.5
40
67
77
613
0.105
257
2.5
40
26
231
1,839
0.175
1,287
4
40
206
108
858
0.175
601
4
40
96
154
1,226
0.175
858
5
40
172
46
368
0.14
206
5
40
41
462
3,678
0.175
2,575
5
40
515

ØD 50 / Z5 / bore type

Side

220
1,401
0.25
1,752
10
15
263
220
1,401
0.25
1,752
8.5
15
223
154
981
0.2
981
7
15
103
110
701
0.15
525
5
15
39
330
2,102
0.25
2,627
8
15
315
154
981
0.25
1,226
8
15
147
220
1,401
0.25
1,752
10
15
263
66
420
0.2
420
10
15
63
660
4,204
0.25
5,255
10
15
788

Slotting

154
981
0.175
858
5
50
215
154
981
0.175
858
4.25
50
182
108
687
0.14
481
3.5
50
84
77
490
0.105
257
2.5
50
32
231
1,471
0.175
1,287
4
50
257
108
687
0.175
601
4
50
120
154
981
0.175
858
5
50
215
46
294
0.14
206
5
50
51
462
2,943
0.175
2,575
5
50
644

* Possible, please pay attention for reduced tool life.

6

© 2009 Hitachi Tool Engineering Europe GmbH
Errors and alterations excepted · Änderungen und Irrtum vorbehalten
AHU15 | Recommended Cutting Conditions
ØD 63 / Z6 / bore type

Side

I

Mild steel
(<200HB)

II

Carbon steel; Alloy
JX1045
steel (<30HRC)

III

Carbon steel; Alloy JX1045
steel (30-40HRC) JX1020

IV

Pre-hardened
steel; Tool Steel
(40-50HRC)

JX1045

JX1020

Stainless steel (dry
JX1045
condition)
VI
Stainless steel
(wet condition)

JX1060

VIII

Cast Iron; GG;
GGG

JX1045
JX1020

*

Titanium Alloy
(wet condition)

JX1060

*

Aluminium Alloy
(wet condition)

JX1020

Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
cm3
Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
cm3
Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
cm3
Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
cm3
Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
max. cm3
Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
cm3
Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
cm3
Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
cm3
Vc (m/min)
n (min-1)
fz (mm/tooth)
Vf (mm/min)
ap (mm) max.
ae (mm) max.
cm3

220
1,112
0.25
1,668
10
18.9
315
220
1,112
0.25
1,668
8.5
18.9
268
154
778
0.2
934
7
18.9
124
110
556
0.15
500
5
18.9
47
330
1,668
0.25
2,502
8
18.9
378
154
778
0.25
1,168
8
18.9
177
220
1,112
0.25
1,668
10
18.9
315
66
334
0.2
400
10
18.9
76
660
3,336
0.25
5,005
10
18.9
946

Slotting

154
778
0.175
817
5
63
257
154
778
0.175
817
4.25
63
219
108
545
0.14
458
3.5
63
101
77
389
0.105
245
2.5
63
39
231
1,168
0.175
1,226
4
63
309
108
545
0.175
572
4
63
144
154
778
0.175
817
5
63
257
46
234
0.14
196
5
63
62
462
2,335
0.175
2,452
5
63
772

ØD 80 / Z7 / bore type

Side

220
876
0.25
1,533
10
24
368
220
876
0.25
1,533
8.5
24
313
154
613
0.2
858
7
24
144
110
438
0.15
460
5
24
55
330
1,314
0.25
2,299
8
24
441
154
613
0.25
1,073
8
24
206
220
876
0.25
1,533
10
24
368
66
263
0.2
368
10
24
88
660
2,627
0.25
4,598
10
24
1,104

Slotting

154
613
0.175
751
5
80
300
154
613
0.175
751
4.25
80
255
108
429
0.14
421
3.5
80
118
77
307
0.105
225
2.5
80
45
231
920
0.175
1,126
4
80
360
108
429
0.175
526
4
80
168
154
613
0.175
751
5
80
300
46
184
0.14
180
5
80
72
462
1,839
0.175
2,253
5
80
901

ØD 100 / Z8 / bore type

Side

220
701
0.25
1,401
10
30
420
220
701
0.25
1,401
8.5
30
357
154
490
0.2
785
7
30
165
110
350
0.15
420
5
30
63
330
1,051
0.25
2,102
8
30
504
154
490
0.25
981
8
30
235
220
701
0.25
1,401
10
30
420
66
210
0.2
336
10
30
101
660
2,102
0.25
4,204
10
30
1,261

Slotting

154
490
0.175
687
5
100
343
154
490
0.175
687
4.25
100
292
108
343
0.14
385
3.5
100
135
77
245
0.105
206
2.5
100
51
231
736
0.175
1,030
4
100
412
108
343
0.175
481
4
100
192
154
490
0.175
687
5
100
343
46
147
0.14
165
5
100
82
462
1,471
0.175
2,060
5
100
1,030

* Possible, please pay attention for reduced tool life.

© 2009 Hitachi Tool Engineering Europe GmbH
Errors and alterations excepted · Änderungen und Irrtum vorbehalten

7
Product Range
Solid Carbide End Mills

Indexable Milling Tools

ESM Speed End Mills
EMC Power Drills
Milling Chucks

Hitachi Tool Engineering Europe GmbH
Itterpark 12 · 40724 Hilden · Germany · Phone +49 (0) 21 03 – 24 82-0 · Fax +49 (0) 21 03 – 24 82-30
e-Mail info@hitachitool-eu.com · Internet www.hitachitool-eu.com
© 2009 by Hitachi Tool Engineering Europe GmbH · Printed in Germany

HTT338 0903 AHU-5.0 BW-DS

Distributed by:

More Related Content

More from Trigonenterprisespvtltd (18)

Epdbe solid carbide ball nose cutter.
Epdbe solid carbide ball nose cutter.Epdbe solid carbide ball nose cutter.
Epdbe solid carbide ball nose cutter.
 
Epdbe series new
Epdbe series newEpdbe series new
Epdbe series new
 
Aspv cutter.
Aspv cutter.Aspv cutter.
Aspv cutter.
 
Aspv high feed cutter.
Aspv high feed cutter.Aspv high feed cutter.
Aspv high feed cutter.
 
Abpf ball cutter.
Abpf ball cutter.Abpf ball cutter.
Abpf ball cutter.
 
Asm high feed cutter.
Asm high feed cutter.Asm high feed cutter.
Asm high feed cutter.
 
Asrt high feed cutter.
Asrt high feed cutter.Asrt high feed cutter.
Asrt high feed cutter.
 
Asr multi cutter.
Asr multi cutter.Asr multi cutter.
Asr multi cutter.
 
Ahu cutter.
Ahu cutter.Ahu cutter.
Ahu cutter.
 
Ahj cutter.
Ahj cutter.Ahj cutter.
Ahj cutter.
 
Asd new face mill cutter.
Asd new face mill cutter.Asd new face mill cutter.
Asd new face mill cutter.
 
Arpf cutter.
Arpf cutter.Arpf cutter.
Arpf cutter.
 
Ame cutter.
Ame cutter.Ame cutter.
Ame cutter.
 
Ahu face mill cutter.
Ahu face mill cutter.Ahu face mill cutter.
Ahu face mill cutter.
 
Ahu face mill cutter.
Ahu face mill cutter.Ahu face mill cutter.
Ahu face mill cutter.
 
Arpf cutter.
Arpf cutter.Arpf cutter.
Arpf cutter.
 
Whnsb drill series
Whnsb drill seriesWhnsb drill series
Whnsb drill series
 
Whnsb drill series 2.
Whnsb drill series 2.Whnsb drill series 2.
Whnsb drill series 2.
 

Ahub face mill cutter.

  • 1. No. 323 Hitachi Tool Engineering Europe GmbH
  • 2. Indexable Milling Tools AHU15 | High Feed Ultra HIGH-FEED ULTRA END MILL HIGH-FEED ULTRA END MILL 1. Main cutting forces are reduced by the unique high rake geometry 1. El esfuerzo de corte se reduce gracias a una exclusiva geometría altamente positiva. 2. Ramp milling is possible 2. Capaz de mecanizar en rampa 3. 30% increased rigidity over conventional indexable endmills due to the utilization of a special steel material and chip pocket geometry 3. 30% más de rigidez que herramientas de plaquita 4. Through tool coolant is available 5. Dispone de canal de refrigeración interior. 5. New substrate and coating technology has been adopted which allows longer tool-life and the ability to use higher cutting speeds HIGH-FEED ULTRA END MILL 4. convencionales gracias a la utilización de un acero especial y a la geometría del canal de evacuación de viruta 6. La combinación de substratos y recubrimientos de ultima tecnología permite una mayor vida de herramienta y la capacidad de usar velocidades de corte mayores HIGH-FEED ULTRA END MILL 1. Durch die einzigartige hochpositive Schneidengeometrie des AHU High Feed Ultra wird der Schnittdruck erheblich reduziert 1. L’angle de dépouille très prononcé permet à lui seul de réduire la majeure partie des efforts de coupe. 2. Auch Fräsoperationen über Rampe sind möglich 3. Rigidité accrue de 30% par rapport aux fraises à plaquettes rapportées due à l’utilisation d’un acier spécial et à la forme des poches à copeaux. 3. Die Verwendung eines speziellen Stahls und einer neu entwickelten Spankammer-Geometrie erhöhte die Steifigkeit des AHU High Feed Ultra gegenüber konventionellen WSP-Haltern um 30% 4. Zusätzlich verfügt der AHU High Feed Ultra über innen liegende Kühlkanäle 5. Durch das neue Substrat der Wendeschneidplatten in Verbindung mit einer neuen Beschichtungstechnologie ermöglicht der AHU High Feed Ultra wesentlich höhere Schnittgeschwindigkeiten bei gleichzeitig längeren Standzeiten 2. L’usinage de rampes est possible (ramping). 4. Deux versions de corps sont disponibles : avec ou sans arrosage au centre. 5. Nous avons développés une nouvelle nuance et une nouvelle technologie de revêtement générant une durée de vie supérieure et une augmentation significative des vitesses de coupe. HIGH-FEED ULTRA END MILL 1. Maggiore stabilità e minori forze di taglio grazie alla nuova geometria positiva della spoglia. 2. La fresatura in rampa è possibile 3. 30 % maggiore rigidità a confronto con frese convenzionali grazie alla particolare geometria del collo rompitruciolo e una microfusione di acciaio del corpo fresa. 4. Refrigerante attraverso il corpo fresa disponibile 5. La combinazione dello sviluppo di una micrograna 6. particolare con l´ultimo sviluppo di rivestimenti rende possibile un grande allungamento di vita dell’utensile e l´utilizzo di velocità di taglio più elevate. 2 © 2009 Hitachi Tool Engineering Europe GmbH Errors and alterations excepted · Änderungen und Irrtum vorbehalten
  • 3. Indexable Milling Tools AHUM15 | High Feed Ultra Modular Type Q max Jet High Efficient Air Hole No. of Teeth HRC Roughing Finishing 50 3~4 M l H Ød1 Ød2 ØD H M C E A Ød2 Ød1 ØD B H l A Tolerance Torque on screw B Modular Type ID Code Item Code AHUM-1532R-3-M16 FH066 AHUM-1540R-4-M16 FH067 Flutes 3 4 ØD 32 40 H 40 45 ØD 0/-0.2 3 Nm Ød1 M Ød2 A B C E l 17 16 28.8 6 23 12 22 14 Inserts JDMT1505..R.. JX10.. AHUB15 | High Feed Ultra Bore Type Q max Jet High Efficient Air Hole No. of Teeth HRC Roughing Finishing 50 4~8 Ød2 Ød A B C Ød2 Ød H A H B l M C E C H Ød2 Ød1 ØD ØD l A Ød1 B ØD Tolerance Torque on screw Face Mill ID Code FH060 FH061 FH062 FH063 FH064 FH065 Item Code Flutes ØD AHUB-1540RM-4-16 40 4 AHUB-1550RM-5-22 50 5 AHUB-1550RM-5-27 AHUB-1563RM-6-27 63 6 AHUB-1580RM-7-27 80 7 AHUB-15100RM-8-32 100 8 H 45 50 63 Ød 16 22 Ød1 11.5 17 M 8* 10 27 20 12 32 26 16 Ød2 35 40 45 60 70 A 8.4 10.4 B 5.6 6.3 C 18 20 12.4 7 22 14.4 8 ØD 0/-0.2 3 Nm I 25.5 14 Inserts JDMT1505..R.. JX10.. * Special Screw © 2009 Hitachi Tool Engineering Europe GmbH Errors and alterations excepted · Änderungen und Irrtum vorbehalten 3
  • 4. Indexable Milling Tools A INSERTS B 15° A R B T 15° T R ID Code WF182 WF183 WF184 WF185 WF186 WF187 Item Code JDMT150504R-FW JX1045 JDMT150508R-FW JX1020 JDMT150508R-FW JX1045 JDMT150508R-FW JX1060 JDMT150520R JX1045 JDMT150530R JX1045 NEW P01 P10 P20 P30 P40 Grade JX1045 JX1020 JX1045 JX1060 JX1045 JX1045 A 9.12 5 M01 Grade Overview ISO M10 M20 M30 M40 K01 K10 K20 JX1060 N40 S10 S20 K40 JX1045 JX1060 S01 K30 JX1020 JX1045 N30 0.8 JX1020 – 1060 PVD Coating / Dry Cutting JX1020 N20 R 0.4 2.0 3.0 JX1045 N10 T 16 JX1020 N01 B S30 JX1060 S40 H01 H10 JX1020 H20 H30 H40 JX1020 JX1060 Parts Clamp Screw Wrench ID-Code Item-Code ID-Code Item-Code ET038 412-141 ET049 105-T15 AHU-M AHU-B Special screw AHUB-1540RM-4-16 4 ID-Code Item-Code ET050 K06-676 © 2009 Hitachi Tool Engineering Europe GmbH Errors and alterations excepted · Änderungen und Irrtum vorbehalten
  • 5. Indexable Milling Tools AHU15 | High Feed Ultra – improved cutting surface Fine Wall type JDMT……R-FW Fine Wall type JDMT……R-FW Conventional (JDMT……R) Conventional (JDMT……R) = outermost point = outermost point = outermost point = outermost point aeae aeae (mm) apap (mm) (mm) apap (mm) Ramp Angle Ramping Hole Ø Helical Milling Cutting edge Ø (mm) Ramping Angle Helical Milling / Hole Dia. (mm) Ø 32 4° 47~60 40 3° 64~76 50 2° 83~96 63 1.5° 122~109 80 1° 156~143 100 1° 196~183 AHU15 | Recommended Cutting Conditions 1. Please choose the best conditions from the table 2. To reduce tool breakage index the inserts earlier than the maximum edge life 3. Chips can become hot and can cause burns or damage to eyes. Please ensure machine guards are used, and safety specs and gloves worn at all times when carrying out work near to the tool or workpiece 4. Please ensure caution when using neat cutting oil due to the risk of fire 1. Bitte wählen Sie aus der Tabelle die für Ihre Anwendung am besten geeigneten Bedingungen 2. Um die Gefahr des Werkzeugbruchs zu reduzieren, sollten die Wendeschneidplatten gewechselt werden, bevor die maximale Standzeit der Schneide erreicht ist 3. Die während der Bearbeitung entstehenden Späne können sehr heiß werden und zu Verbrennungen oder Verletzungen von Haut und Augen führen. Bitte stellen Sie sicher, dass während der Bearbeitung die Maschinentüren geschlossen sind. Bei Arbeiten in der Nähe oder direkt am Werkzeug oder Werkstück, sollten immer eine Schutzbrille und Handschuhe getragen werden 4. Erhöhte Vorsicht ist geboten beim Einsatz von purem Schneidöl, da es sich während der Bearbeitung entzünden kann 1. Seleccionar las condiciones de la tabla de indicada 2. Para reducir el riesgo de rotura de la herramienta hay cambiar la plaquita antes de agotar la vida máxima del filo 3. Las virutas pueden saltar candentes y pueden causar quemaduras o daño en los ojos. 4. Por favor, asegúrese de cerrar las protecciones de la máquina y de que son utilizados gafas y guantes en todo momento al realizar trabajos cerca de la herramienta o la pieza. 5. Por favor, tome precaución al utilizar aceite de corte debido al riesgo de ignición. 1. Veuillez choisir les conditions de coupes les mieux adaptées grâce au tableau. 2. Pour réduire les risques de rupture de l’outil, changez l’insert avant d’avoir atteint la durée de vie maximale de l’arrête de coupe. 3. Les copeaux peuvent devenir chauds et causer des lésions oculaires ou des brûlures. Veuillez vous assurer que les protections de la machines sont correctement utilisées, et que des lunettes et des gants soient portés pour tout travail à proximité de l’outil ou de la pièce à usiner. 4. Prenez vos précautions lors d’utilisation d’huiles de coupes à cause des risques d’incendie 1. Scegliere le condizioni migliori della tabella indicata. 2. Per evitare la rottura dell’utensile cambiate l´inserto prima di arrivare all’usura massima. 3. I trucioli possono essere molto caldi durante il lavoro. Usate sempre i mezzi di sicurezza (Occhiali, guanti, vetri di sicurezza…) durante il lavoro vicino all’utensile o al materiale. 4. Attenzione al rischio di fiamma se durante il lavoro usate refrigerante a base di olio. AHU15 | Adjust of Cutting Conditions for Finishing For finishing please adjust the cutting conditions as follows: Vc fz 0.1 mm ap ~ 5 mm maximum ae Finishing +50 % 0.3 ~ 0.5 mm © 2009 Hitachi Tool Engineering Europe GmbH Errors and alterations excepted · Änderungen und Irrtum vorbehalten 5
  • 6. AHU15 | Recommended Cutting Conditions ØD 32 / Z3 / modular type Side I Mild steel (<200HB) II Carbon steel; Alloy JX1045 steel (<30HRC) III Carbon steel; Alloy JX1045 steel (30-40HRC) JX1020 IV Pre-hardened steel; Tool Steel (40-50HRC) JX1020 Stainless steel (dry condition) JX1045 Stainless steel (wet condition) JX1060 VIII Cast Iron; GG; GGG JX1045 JX1020 * Titanium Alloy (wet condition) JX1060 * Aluminium Alloy (wet condition) JX1020 JX1045 VI Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. cm3 Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. cm3 Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. cm3 Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. cm3 Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. max. cm3 Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. cm3 Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. cm3 Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. cm3 Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. cm3 220 2,189 0.25 1,642 10 9.6 158 220 2,189 0.25 1,642 8.5 9.6 134 154 1,533 0.2 920 7 9.6 62 110 1,095 0.15 493 5 9.6 24 330 3,284 0.25 2,463 8 9.6 189 154 1,533 0.25 1,149 8 9.6 88 220 2,189 0.25 1,642 10 9.6 158 66 657 0.2 394 10 9.6 38 660 6,568 0.25 4,926 10 9.6 473 Slotting 154 1,533 0.175 805 5 32 129 154 1,533 0.175 805 4.25 32 109 108 1,073 0.14 451 3.5 32 50 77 766 0.105 241 2.5 32 19 231 2,299 0.175 1,207 4 32 154 108 1,073 0.175 563 4 32 72 154 1,533 0.175 805 5 32 129 46 460 0.14 193 5 32 31 462 4,598 0.175 2,414 5 32 386 ØD 40/ Z4 / modular type Side Slotting 220 1,752 0.25 1,752 10 12 210 220 1,752 0.25 1,752 8.5 12 179 154 1,226 0.2 981 7 12 82 110 876 0.15 525 5 12 32 330 2,627 0.25 2,627 8 12 252 154 1,226 0.25 1,226 8 12 118 220 1,752 0.25 1,752 10 12 210 66 525 0.2 420 10 12 50 660 5,255 0.25 5,255 10 12 631 154 1,226 0.175 858 5 40 172 154 1,226 0.175 858 4.25 40 146 108 858 0.14 481 3.5 40 67 77 613 0.105 257 2.5 40 26 231 1,839 0.175 1,287 4 40 206 108 858 0.175 601 4 40 96 154 1,226 0.175 858 5 40 172 46 368 0.14 206 5 40 41 462 3,678 0.175 2,575 5 40 515 ØD 50 / Z5 / bore type Side 220 1,401 0.25 1,752 10 15 263 220 1,401 0.25 1,752 8.5 15 223 154 981 0.2 981 7 15 103 110 701 0.15 525 5 15 39 330 2,102 0.25 2,627 8 15 315 154 981 0.25 1,226 8 15 147 220 1,401 0.25 1,752 10 15 263 66 420 0.2 420 10 15 63 660 4,204 0.25 5,255 10 15 788 Slotting 154 981 0.175 858 5 50 215 154 981 0.175 858 4.25 50 182 108 687 0.14 481 3.5 50 84 77 490 0.105 257 2.5 50 32 231 1,471 0.175 1,287 4 50 257 108 687 0.175 601 4 50 120 154 981 0.175 858 5 50 215 46 294 0.14 206 5 50 51 462 2,943 0.175 2,575 5 50 644 * Possible, please pay attention for reduced tool life. 6 © 2009 Hitachi Tool Engineering Europe GmbH Errors and alterations excepted · Änderungen und Irrtum vorbehalten
  • 7. AHU15 | Recommended Cutting Conditions ØD 63 / Z6 / bore type Side I Mild steel (<200HB) II Carbon steel; Alloy JX1045 steel (<30HRC) III Carbon steel; Alloy JX1045 steel (30-40HRC) JX1020 IV Pre-hardened steel; Tool Steel (40-50HRC) JX1045 JX1020 Stainless steel (dry JX1045 condition) VI Stainless steel (wet condition) JX1060 VIII Cast Iron; GG; GGG JX1045 JX1020 * Titanium Alloy (wet condition) JX1060 * Aluminium Alloy (wet condition) JX1020 Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. cm3 Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. cm3 Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. cm3 Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. cm3 Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. max. cm3 Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. cm3 Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. cm3 Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. cm3 Vc (m/min) n (min-1) fz (mm/tooth) Vf (mm/min) ap (mm) max. ae (mm) max. cm3 220 1,112 0.25 1,668 10 18.9 315 220 1,112 0.25 1,668 8.5 18.9 268 154 778 0.2 934 7 18.9 124 110 556 0.15 500 5 18.9 47 330 1,668 0.25 2,502 8 18.9 378 154 778 0.25 1,168 8 18.9 177 220 1,112 0.25 1,668 10 18.9 315 66 334 0.2 400 10 18.9 76 660 3,336 0.25 5,005 10 18.9 946 Slotting 154 778 0.175 817 5 63 257 154 778 0.175 817 4.25 63 219 108 545 0.14 458 3.5 63 101 77 389 0.105 245 2.5 63 39 231 1,168 0.175 1,226 4 63 309 108 545 0.175 572 4 63 144 154 778 0.175 817 5 63 257 46 234 0.14 196 5 63 62 462 2,335 0.175 2,452 5 63 772 ØD 80 / Z7 / bore type Side 220 876 0.25 1,533 10 24 368 220 876 0.25 1,533 8.5 24 313 154 613 0.2 858 7 24 144 110 438 0.15 460 5 24 55 330 1,314 0.25 2,299 8 24 441 154 613 0.25 1,073 8 24 206 220 876 0.25 1,533 10 24 368 66 263 0.2 368 10 24 88 660 2,627 0.25 4,598 10 24 1,104 Slotting 154 613 0.175 751 5 80 300 154 613 0.175 751 4.25 80 255 108 429 0.14 421 3.5 80 118 77 307 0.105 225 2.5 80 45 231 920 0.175 1,126 4 80 360 108 429 0.175 526 4 80 168 154 613 0.175 751 5 80 300 46 184 0.14 180 5 80 72 462 1,839 0.175 2,253 5 80 901 ØD 100 / Z8 / bore type Side 220 701 0.25 1,401 10 30 420 220 701 0.25 1,401 8.5 30 357 154 490 0.2 785 7 30 165 110 350 0.15 420 5 30 63 330 1,051 0.25 2,102 8 30 504 154 490 0.25 981 8 30 235 220 701 0.25 1,401 10 30 420 66 210 0.2 336 10 30 101 660 2,102 0.25 4,204 10 30 1,261 Slotting 154 490 0.175 687 5 100 343 154 490 0.175 687 4.25 100 292 108 343 0.14 385 3.5 100 135 77 245 0.105 206 2.5 100 51 231 736 0.175 1,030 4 100 412 108 343 0.175 481 4 100 192 154 490 0.175 687 5 100 343 46 147 0.14 165 5 100 82 462 1,471 0.175 2,060 5 100 1,030 * Possible, please pay attention for reduced tool life. © 2009 Hitachi Tool Engineering Europe GmbH Errors and alterations excepted · Änderungen und Irrtum vorbehalten 7
  • 8. Product Range Solid Carbide End Mills Indexable Milling Tools ESM Speed End Mills EMC Power Drills Milling Chucks Hitachi Tool Engineering Europe GmbH Itterpark 12 · 40724 Hilden · Germany · Phone +49 (0) 21 03 – 24 82-0 · Fax +49 (0) 21 03 – 24 82-30 e-Mail info@hitachitool-eu.com · Internet www.hitachitool-eu.com © 2009 by Hitachi Tool Engineering Europe GmbH · Printed in Germany HTT338 0903 AHU-5.0 BW-DS Distributed by: