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Global Manufacturing Intelligence
we speak machine
forcam
		The power of
	 producTiviTy:
	 fORCAM fORCE™
“If you cannot measure it,
you cannot improve it!”
Lord Kelvin, 1824–1907
We Deliver Results in Productivity.
forcam force™
– AT The hearT
of Today’s
smarT facTory
we speak machine
forcam
The fourTh
indusTrial
revoluTion has
already begun
First there was the steam engine. Then industrial mass production
and automation. Now, a new age is dawning: Powered by IT, manu-
facturing processes are being networked across production sites.
This new age has been coined Industrie 4.0 in Germany.
At FORCAM, we can help you master this transition. We want you to
become as passionate about Industrie 4.0 as we are. The concept is
straightforward.Industrie4.0givesyouaccesstoallofyourproduction
dataatanytimeandfromanylocation,enablingyoutomeasure,con-
trol and optimize processes in real time. Empowered by this seam-
less flow of information, your shop floor and top floor will merge to
become a single intelligent whole – in other words, a smart factory.
FORCAM FORCE™ is the new IT solution that puts you in the driving
seat, with total control over your smart factory.
We are the partner of choice on the road to the Fourth Industrial Revo-
lution, always at your side as you step into the future. You can rely on
us to understand and share your goals, and to always deliver on our
mission:
We Deliver Results in Productivity.
The Fourth Industrial Revolution
we speak machine
forcam
i
CONTENTS
FORCAM – Pioneer of Industrie 4.0 	 	 6
Our Clients 	 	 8
How FORCAM FORCE™ works 	 	 10
FORCAM FORCE™ – Simply Smarter 	 	 12
Overview of FORCAM FORCE™ Modules 	 	 14
Connecting Machines: Bridge Module 	 	 16
Planning Production: Schedule & Dispatch Module 	 	 18
Measuring Productivity: Performance Analysis Module 	 	 20	
Monitoring Production: Track & Trace Module 	 	 22
Managing Data: Document Control Module 	 	 23
Measuring Energy Consumption: Energy Control Module 		 24
FORCAM Academy 	 	 28
Service & Support 	 	 29
SMART FACTORY Starter Kit 	 	 30
Getting Started – Your Contact 	 	 31
Page » 8
FORCAM – Pioneer of Industrie 4.0
FORCAM opened its doors for business in 2001, long before anyone had even
started talking about Industrie 4.0. Company founder Franz Eduard Gruber, a
former top manager at SAP, had a clear vision right from the start: "We want
to make machines and factories smart." In other words, FORCAM’s aim was to
empower industrial companies to boost productivity and use resources more
efficiently with the help of cutting-edge information technology.
Mercedes-Benz was one of the company's very first clients. The Stuttgart-
based car manufacturer quickly reaped the benefits of deploying FORCAM
software and was named "Factory of the Year" in 2007, 2008 and 2012.
Additional big names followed, including Audi, BMW, MTU Aero Engines, the
Schaeffler Group and Hilti.
Today, we are one of the world's leading solution providers of Advanced Shop
Floor Management technology solutions. Our technology is used globally to
make over 60,000 machines more efficient and processes more transparent.
As such, we are making a key contribution to the cost effectiveness and tech-
nology leadership of major industrial companies.
FORCAM FORCE™ milestones
As a pioneer and trailblazer in manufacturing
intelligence, we are committed to strengthening
our position as a technology leader. Our end-to-
end, web-based solution FORCAM FORCE™ is
the latest example of our success in this area. It delivers all the functionality
and capabilities a modern factory needs to succeed in Industrie 4.0. FORCAM
FORCE™ is a modular solution that seamlessly connects heterogeneous
machine assets with a cloud-based data management system. With its
multi-language capability, it presents performance data to users anywhere,
anytime.
FORCAM FORCE™ is living proof that even fifteen years after first opening for
business, we have not lost any of our entrepreneurial spirit. We will continue
to define the pace as we move forward, driven by our courage to think outside
the box and our passion for ground-breaking technologies. And by our promise
to our clients:
We measure our success by your productivity gains – and every percentage counts!
fORCAm –Pioneer of
IndusTrie 4.0
forcam
force
™
The company at a glance
▪▪ Founded: 2001
▪▪ Location: Ravensburg/Lake Constance
▪▪ Subsidiaries: USA, China, Great Britain, Poland
▪▪ Sales affiliates: Benelux, Czech Republic, France,
Hungary, India, Switzerland, Slovakia, South Africa
▪▪ Employees worldwide: 150
▪▪ Industries: Automotive, aerospace  defense, enginee-
ring, machinery, medical devices, energy
▪▪ Number of machines networked worldwide:  60.000
▪▪ Installed base: 160 + sites
▪▪ Proven efficiency gains :  35%
	 Dated March 2016
Page » 10
Our Clients
Welcome to the visionaries' club. FORCAM supports companies around the
globe that regard productivity as an innovation opportunity and not just a cost
factor. In simple terms, smart factories secure long-term competitive bene-
fits and, as a result, jobs. This is a view that progressive industrial companies
around the globe share with us. In the following you will find a selection of
customers from our reference base.
auTomoTive
▪▪ Alcan
▪▪ Audi
▪▪ BorgWarner
▪▪ BMW
▪▪ Daimler
▪▪ Mercedes
▪▪ Schaeffler Gruppe
▪▪ Grammer
▪▪ Mahle
▪▪ Mann+Hummel
▪▪ Porsche
▪▪ Voestalpine
▪▪ Yanfeng
…
Machine, Tool
and equipmenT
engineering
▪▪ Arburg
▪▪ Bosch Rexroth
▪▪ Bühler
▪▪ KUKA
▪▪ Krones
▪▪ Nordson
▪▪ Sandvik
▪▪ Schuler
▪▪ SEW
Aerospace and
defense
▪▪ General Atomics
▪▪ GKN Aerospace
▪▪ Hyde Aerospace
▪▪ MAN
▪▪ MTU Aero Engines
▪▪ UTC Pratt  Whitney
▪▪ UTC Aerospace Systems
▪▪ Rheinmetall
Medical devices
▪▪ DePuy Synthes
▪▪ Henke Sass Wolf
▪▪ Karl Storz
▪▪ MPS Micro Precision Systems
▪▪ Sorin Group
▪▪ SycoTec
Energy / Oil and gas
▪▪ National Oilwell Varco
▪▪ Schlumberger
▪▪ Weir Minerals
OThers
▪▪ Fissler
▪▪ Heristo
▪▪ Hilti
Empowered by The
same vision
FORCAM is so much more than just a technology –
it’s an entire philosophy to successfully manage
and operate a plant.
James Owens, Plant Managerat BorgWarner
“
“
“
“
Strategically, the biggest risk of NOT having
FORCAM’s Shop Floor Management Technology
is that we would be out performed by our
competitors.
Martin Thorden, President GKN Aerospace, Newington USA
Within a year, our stamping facilities were producing
20 percent more parts. With figures like that, you know
that the investment in a new software architecture
has really paid off.
Axel Bienhaus, Head of Central Operational Management
at the Press Plant Division of Audi AG
Looking back, the biggest surprise has been finding that the
‘real numbers’ on shop productivity and machine utilization
were not as high as managers thought. We figured that our
machines were cutting metal about 50 percent or so over
two shifts. It was more like 40 percent when monitoring first
started. It is now higher than 55 percent and climbing.
Bill Metz, VP of Operations Richards Industries
Page » 12
How FORCAM FORCE™ works
A look inside a
smarT facTory
Global manufacturing intelligence
with FORCAM FORCE™
PROCESS STEPS:
	1		Shop floor management and conti-
nuous improvement process (CIP)
	2 		Interfaces to all machine types
and controllers
	3 		Real-time visualization of all
production steps with performance
comparison across all global
production sites worldwide
	4 		Automated alarms with downtime
reports
	5 		Controlling and reporting with
insightful graphics and charts
	6 		Data synchronization to fully connect
the shop floor with the top floor
	7 		Web-based, instant global access to
insights in multiple languages across
all time zones
ERP
SIEMENS
FANUC
MAZAK...
Visualization and
Performance Analysis
Alerting and
Auto Reporting
Global Availability
for Benchmarking
Language and
Time Zone
Independence
ERP Integration
and Feedback
Shop Floor
Management
Reporting
Plug-In Concept
for heterogeneous
Machines
and Controls
CIP/OEE
OEE Analysis
(Single Instance)
i
MANAGEMENT
→ Key Performance indicators
at a glance (Overall Equipment
Effectiveness - OEE)
→ Online evaluations across
all production sites
FINANCE DEPARTMENT
→ Low investment in
infrastructure
→ Capacity increase for
new machines with
LEGAL DEPARTMENT 	
→ Traceability across the
entire production process
→ Documented and regulatory
compliance
QUALITY MANAGERS
→ High-quality productivity
guaranteed
→ Traceability with process
data related to each part
IT MANAGERS
→ Low hardware costs
→ Interoperability all IT systems -
ERP, PLM, TDM, CAQ, CMMS
PLANNING
→ Optimized delivery times
and less work in progress
→ Automated finite-capacity
scheduling with real-time
simulations
PRODUCTION MANAGEMENT
→ Real-time performance
measurements
→ Planned versus actual
comparisons
PRODUCTION/WORKERS	
→ Orders and performance data
available directly at machines
→ Troubleshooting with rapid
response times
MACHINES
→ Complete, end-to-end data
stream thanks to connectivity
across all machines and plant
control systems
→ Open Source platform
MTConnect®
, OPC
→ Easy connection using
plug-ins
Page » 14
Global Manufacturing Intelligence
fORCAM fORCE™–
Simply smarTer
High productivity is a key success
factor in today's global economy. Yet
productivity extends far beyond opti-
mized machine utilization levels. Many
other factors have to be taken into
consideration if plant operators want
to turn a conventional production fa-
cility into a future-ready smart factory.
These include low downtimes, fast re-
pairs and, perhaps most importantly,
the immediate availability of all pro-
duction data.
However, the benefits of smart facto-
ries reach beyond financial gains. By
ensuring that all processes dovetail
to perfection, smart factories can
give you a technological edge and sa-
feguard the quality of your products.
All of which enables you to increase
your company’s value, secure pro-
duction sites and, ultimately, protect
jobs. What’s more, you’ll be able to
plan more accurately and, as a result,
use resources much more efficiently.
Which is good news for your CFO and
the environment.
The FORCAM FORCE™ Advanced Shop
Floor Management technology takes
all of these factors into considera-
tion. It delivers a host of functions
ranging from the connection of he-
terogeneous machine clusters at
different sites to the global analysis
of production processes across mul-
tiple production facilities. FORCAM
FORCE™ is a multi-site solution to
support global operations. It runs on
all browser-compatible devices, speaks
multiple languages and crosses time
zones with ease.

We stand by our promise to customers:
With FORCAM FORCE,
we can boost your productivity
by at least 10 percent.“
Franz Eduard Gruber,
Founder and Chairman of FORCAM
Adaptable is the new smart
Our fully integrated, single-platform
solution offers compelling benefits
to all stakeholders in the production
process, from machine operators
through production managers and
planners to IT managers. An intel-
ligent and intuitive user interface
brings complete and instant trans-
parency to all production processes.
Authorized users have real-time
access to data over a cloud. This data
also supports top-floor strategic
decision-making, answering questions
such as: Are we using our capacity to
optimum effect? Is overall equipment
effectiveness (OEE) high enough?
Should we be investing in new
machines? These actionable insights
make FORCAM FORCE™ a key stra-
tegic vehicle for your company.
Integral part of CIP
In addition to all of the above,
FORCAM FORCE™ is a tool that
can help you optimize your conti-
nuous improvement process (CIP).
It collects actual performance data
from your machines and facilities
and compares this with the planned
targets (planned versus actual compa-
rison), enabling you to systematically
develop productivity potential
within the framework of your
continuous improvement process.
Page » 16
FORCAM FORCE™ is a modular IT system,
allowing customers to select and configure
the building blocks that best fit their needs.
FORCAM FORCE™ Modules
Page » 18
Core Module BRIDGE
Building virTual
Bridges beTween
machines
Core Module Bridge
Machine clusters are often worlds
apart – and not just because of the
physical distance between producti-
on sites. Different manufacturers, mit
machine ages, and software packages
and software packages create a highly
diverse landscape. FORCAM FORCE™
bundles the streams of information
from heterogeneous machine clusters
to create a uniform data platform.
Suddenly a 15-year-old stamping plant,
forexample,canbesynchronizeddown
to the millisecond with a brand-new
paint shop in another plant. At a single
glance, you can see exactly what is
happening on the ground from any-
where in the world and from any
device – tablets and smartphones
included.
The FORCAM FORCE™ Bridge module
in the FORCAM FORCE™ solution pro-
vides the machine interfacing and
system networking functionality. In
addition to data streaming, it featu-
res submodules to integrate third
party software systems. Adapters
can be used, for instance, to seam-
lessly connect to Enterprise Resource
Planning (ERP) systems from SAP and
other vendors. Existing software plat-
forms for PLM, TDM, CMMS and CAQ
can also be easily integrated into the
FORCAM FORCE™ landscape with plug-
ins.
FORCAM FORCE™ is the easy way
to turn big data into smart data.
Sub Module
Machine CommunicaTion
▪▪ Seamless, real-time integration of heterogeneous
machine controls
▪▪ Automatic collection, processing, storage and
presentation of data
▪▪ Significant drop in manual reporting effort and
likelihood of human error
▪▪ Support for all industry-standard control systems
▪▪ Plug-in connectivity for the following systems:
Sub Module
forcam AdapTer for sap
▪▪ Seamless connection of SAP ERP with the shop floor
▪▪ Easy installation without modifications to
SAP standard configuration
▪▪ Significant reduction in SAP licenses needed
▪▪ Capture of order data, machine capacity, shifts
and master data
▪▪ Shop-floor data fed back into SAP with time stamp
▪▪ Can also link to SAP HR and SAP PM
Sub Module
ERP AdapTer
New: Universal adapter for ERP-Systems.
Third-parTy sofTware plug-ins
Plug-ins are available to interface with third-party PLM,
TDM, CMMS and CAQ software installations.
PLM TDM CAQ
PLM TDM CAQ
PLM TDM CAQ
PLM TDM CAQPM
PLM TDM CAQPLM TDM CAQ
Allen Bradley	 Fanuc	 FORCAM I/O Set
Heidenhain	 Makino	 Mori Seiki
MTConnect®
	Okuma	 Omron
OPC UA	 Siemens	 … and many others
Page » 20
Module Schedule  Dispatch
You need to zoom in on the details
to see the big picture. In other
words, you need to analyze and plan
your production processes in detail in
order to plan long-term capacity, cal-
culate delivery schedules and optimize
personnel deployment. The core
module SCHEDULE  DISPATCH in
FORCAM FORCE™ gives you the in-
sights you need to perform these
tasks. It consists of submodules for
order data management, capacity
planning and dynamic scheduling.
SCHEDULE  DISPATCH links the
previously disconnected top and bot-
tom floors of a company to create
one coherent unit. This eliminates
the need to key in data multiple times
in different applications or
systems across your com-
pany. A uniform databa-
se not only simplifies the
evaluation of production
data, it also makes planning
much easier. You can define,
simulate and optimize your
workflow based on real-time
production indicators. The
intuitive interface gives
schedulers an instant overview of
capacity availability, bottlenecks and
resource requirements.
With FORCAM FORCETM
, it’s easy
to plan for Overall Equipment
Effectiveness (OEE) by linking
the shop to the top floor.
Core Module SCHEDULE  DISPATCH
Oiling The wheels
of producTiviTy
SCHEDULE  DISPATCH
Order
Management
Dynamic
Scheduling
Capacity
Planning
Sub Module
Order DaTa ManagemenT
▪▪ Production orders sent directly to machines
▪▪ Order data management functionality for
operators, skilled staff and team leaders
▪▪ Planned versus actual comparison and
cost accounting in real time
▪▪ Automatic reporting of yield, scrap, and
rework quantities
▪▪ Machine terminal interface configurable
to individual user needs
▪▪ Multi-lingual capability
Sub Module
CapaciTy Planning
▪▪ Global shift management and planning
▪▪ Implementation of multiple shift models per factory
▪▪ Flexible shift updates and changes
▪▪ Immediate comparative overview of shift productivity
▪▪ Time savings with direct import of data to
and from SAP/ ERP
Sub Module
Dynamic Scheduling
▪▪ Optimized workflow scheduling
▪▪ Automatic calculation of overhead through
simulation runs
▪▪ Optimization of set-up and throughput times
▪▪ Simulation model to analyze planning alternatives
before starting production
▪▪ Clear overview of available and utilized capacity
▪▪ Graphic dashboard with variable display options
			
Page » 22
Module Performance Analysis
At the end of the day, you want to boost
productivity. And we want to use IT
to help you achieve that. FORCAM
FORCE™ gives you end-to-end, mea-
ningful insights into your production
activities – anytime and from anywhere.
We call it 24/7 control.
One of the factors that sets us apart
from conventional performance mea-
surement tools is the way we present
our data. Our dashboard is easy to
read and give you an overview of all
key indicators at a glance. You can
carry out real-time evaluations online
and display the results in graphics
or tables. You can also design your
own report templates – it’s as easy
as creating a chart in PowerPoint.
In connected factories, measuring in-
struments also have to be networked.
FORCAM FORCE™ provides
three submodules for this:
Reporting, Visualization and
Alerting. All three submodules
complement each other and
interact to deliver comprehen-
sive management functiona-
lity.TheReportingsubmodule,
for example, presents per-
formance data while Visua­-
lization provides an instant
snapshot. The Alerting component gives
you added reassurance and control.
This automated reporting feature
actively lets you know as soon as
something deviates from the norm,
enabling you to respond accordingly.
In short – you have everything you
need for complete peace of mind.
Nothing more and nothing less.
Core Module PERFORMANCE ANALYSIS
Why leave iT
To chance?
PERFORMAnCE ANALYSIS
Reporting Visualization Alerting
Sub Module
ReporTing
▪▪ Transparent performance reporting
for optimized production
▪▪ Precise evaluations – down to the second –
across multiple machines and production sites
▪▪ Evaluations for workplace, orders,
materials and staff
▪▪ Real-time, workplace-based OEE reports
▪▪ Direct comparison of operational statuses
and cumulated downtime reporting
▪▪ Administration of rights for user roles
▪▪ Time zone synchronization
▪▪ Multi-lingual capability
Sub Module
VisualizaTion
▪▪ Graphical representation of production status
▪▪ Drill down from site views to individual machines
▪▪ Global, web-based access for authorized users
▪▪ Flexible interface design using drag and drop
▪▪ Easy-to-build overview charts and customer
dashboards
▪▪ Import function for background images
from all conventional graphic formats
Sub Module
AlerTing
▪▪ Alerts issued across sites for pre-defined events
with escalations
▪▪ Automatic push to various channels (e.g. e-mail,
text message)
▪▪ Variable rule for deadlines, set-up times and
downtime thresholds, etc.
▪▪ Linking to automatic responses such as reports
or file archiving
Page » 24
Module Energy Control
Core Module ENERGY CONTROL
The biTs  byTes of
energy efficiency
FORCAM FORCE™ can help you start
your very own energy revolution. Our
ENERGY CONTROL module records
and documents
energy consump-
tion at each of
your production
sites and maps
this information
against opera-
tional data such
as shifts and or-
der volumes.
You can monitor and graphically visua-
lize energy and production-related
evaluations on demand to keep a
close eye on consumption patterns.
This module enables you to easily
identify areas or machines that are
consuming too much energy.
In a nutshell: A powerful FORCE
for powerful energy savings.
TRACK 
TRACE
Traceability
EnerGY
conTrol
Energy
Module Track  Trace
Quality is a top priority for any manu-
facturing facility. The question is
how can you ensure consistently
high quality stan-
dards over time?
The answer is as
simple as it is
smart – with a
software solu-
tion that brings
transparency to
your production
flow, right down
to the last nut
and bolt. Whether
you’re dealing with damages, comp-
laints or legal compliance, you're in
good hands with FORCAM FORCE™.
FORCAM FORCE™ gets your entire
production process on the quality
track. Right down to the millisecond.
At any time, you can find out when,
how, where and by whom a product
was machined, assembled, and sto-
red? The TRACK  TRACE module
allows you to fully trace every step
in the production flow of a finished
product – right back through the en-
tire supply chain to each individual
component. Every product can be
uniquely identified by a serial number
or a batch/lot number.
But TRACK  TRACE can do much more.
It also uses event-driven data recor-
ding to measure and process all
production-relevant indicators such
as power, temperature and pressure,
and store this data for further auto­
matic processing. This additional
module will turn your smart factory
into a true transparency pioneer.
Core Module TRACK  TRACE
On The qualiTy
Track
TRACK 
TRACE
Traceability
EnerGY
conTrol
Energy
Page » 26
Modul Document Control
Smart factories need smart data. In
other words, meaningful real-time data
presented in a user-friendly way. It’s
all about getting the right information
at the right time in the right form.
Giving operators immediate access
to the information they need for their
work increases safety and, as a result,
productivity levels.
The DOCUMENT CONTROL module
in the FORCAM FORCE™ suite visuali-
zes data intuitively and simplifies data
administration. Orders are automati-
cally streamed from the ERP system
and linked with production-related
information from CAD, NC and PLM
systems. The Product Data Manage-
ment submodule manages the flow of
data while the DNC submodule stores
and manages all NC programs as files.
Based on freely definable key terms,
the information is projected directly
onto electronic production maps for
each operator.
With FORCAM FORCE™, you can
be sure all of your data is at the
right place at the right time.
Core Module DOCUMENT CONTROL
AcTionable insighTs
in real Time
Sub Module
ProducT DaTa
ManagemenT
▪▪ Extensive search and filter
functions
▪▪ Support of all data formats
▪▪ Smooth interfacing with
CAD, PLM and ERP systems
▪▪ Ergonomic, configurable user
interface
▪▪ Central system administration
with user and revision manage-
ment
Sub Module
dNc
▪▪ Editing of NC programs and
transfer to any machine control
▪▪ Versioning and change tracking
▪▪ Documentation and restoration
of different versions
▪▪ Automatic data synchronization
with document management
DocumenT conTrol
Product Data
Management
DNC
The laTesT in
cloud and mobile
Technology for
an innovaTive user
experience
FORCAM FORCE™ bundles the latest advances in web, Cloud and mobile into
a holistic and state-of-the-art solution. Web enablement means data can
be accessed in real time from any browser-compatible device. In-memory
computingacceleratesruntimesdramatically,whiletheFORCAM Cloudensures
that your production data is always safe.
Easy configuration is another highlight. FORCAM FORCE™ can be quickly and
flexibly tailored to your needs. A graphical editor lets you configure your
processes on a modular basis with drag and drop. After all, new technology is
meant to make life easier, and not more complicated.
Technology and Configurability
Page » 28
We Deliver Results in Productivity.
In The fuTure,
you will decide
how inTelligeTly
your machines
work.
Page » 30
The FORCAM ACADEMY
At FORCAM, we have many great
ideas that we want to share with you.
Our Academy is a learning platform
for FORCAM FORCE™. Course parti-
cipants can discover everything there
is to know about FORCAM FORCE™,
including its functions, system archi-
tecture and use cases. Our training
also covers individual configuration
options for indicators and terminals.
In addition, we offer courses for
managers that explore the impact of
change in shop floor management and
in continuous improvement processes.
Just as FORCAM FORCE™ brings trans-
parency to the smart factory, our
Academy brings transparency to the
FORCAM FORCE™ user. We transform
technical information into practical,
usable knowledge so that you and
your employees can use FORCAM
FORCE™ even more effectively for
your daily work. We train and coach
entrepreneurs, planners, operators,
partners and our own employees.
Depending on their level of knowled-
ge, participants can take BASIC,
ADVANCED or EXPERT courses. Our
experienced trainers use clear, easy-
to-understand, proven methods to
share their knowledge – either in a
classroom setting or via eLearning
courses.
FORCAM Academy –
knowledge sharing
hub
!
Face-to-Face
Training
Trainer lead
eLearning
Self-paced eLearning
academy
forcam™
Services  Support
i
Smart services for your
smart factory
No matter how advanced technology gets, values such as trust and reliabi-
lity still form the basis of every business relationship. Here at FORCAM, we
believe we are entering a new era. Our role is to be your long-term partner
– at your side and supporting you every step of the way. We offer a host of
services that will make the transition to Industrie 4.0 easier for you and ensure
that the systems you have installed function to perfection. Here is a selection
of just some of the services and support we offer:
▪▪ Shop floor management support
▪▪ Pre-sales consulting
▪▪ MES check and MES process definition
▪▪ Specification and requirements analysis
▪▪ Implementation
▪▪ Intensive support during the three-month
	 Starter Kit phase
▪▪ Rollout strategy for your company
▪▪ Maintenance and support contracts
▪▪ Support hotline with defined response times
▪▪ System support
▪▪ Training and coaching
▪▪ Information events
To find out more about our services,
visit www.forcam.com
Page » 32
Smart Factory in a Box
SMART FACTORY Starter Kit
Big power
in a small
package
Small investment
Low risk
Immediate results
The SMART FACTORY Starter Kit from
FORCAM gives you an excellent kick-
startintheworldofIndustrie4.0.This
kit is a smart, easy way to bring digital
manufacturing intelligence to your
production site. Test-drive cloud-based
machine connectivity, real-time repor-
ting and dashboard visualization on a
small scale. The kit contains all of the
requisite software and hardware com-
ponents, including the FORCAM I/O
box, IBH Link, MTConnect and Siemens
controls.
The SMART FACTORY Starter Kit will
boost machine productivity as soon
as you get up and running. Why not
take it for a spin yourself?
Contact
GeneraTion 4.0 –
are you on board?
To take your first step into the future, all you need is an
old-fashioned device: a telephone.
Simply call us at + 1 513 878 - 27 80
or send an e-mail to info@forcam-usa.com
Headquarter Americas at:
FORCAM INC.
250 East 5th
Street
Cincinnati, Ohio 45202
USA
For a list of selected FORCAM sales partners close to you,
visit our website at: www.forcam.com
Connectivity across all machines
+10% efficiency gain guaranteed
Page » 34
We Deliver Results in Productivity.
We may noT know
whaT you'll be
manufacTuring
in The fuTure.
BuT we do know
how you'll
be doing iT.
FORCAM FORCE™ is always evolving.
Just like a Smart Factory. Find out more
about the latest modules and functions at
www.forcam.com
Page » 36
Technology and Configurability
Visualization of shop floor assets with real-time production status
Operating state development from
the easy to configure report editor
Shop Floor Terminal –
Interface for order and runtime feedback to the system
Planned vs. Actual comparison of work orders available on the shop floor
OEE monitoring for regular management report.
This is often used as a KPI to benchmark shifts and plants.
Runtime development on key assets to pro-actively
identify downtime reasons
©xspaceGmbH|V_01US_2016
FORCAM Inc.
250 East 5th
Street
Cincinnati, Ohio 45202
USA
	 +1 513 878 - 27 80
	 +1 513 562 - 15 05
	info@forcam-usa.com
www.forcam.com
The information and technical details presented in this brochure are subject to change. The information is dated January 2016.

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Master the Fourth Industrial Revolution with FORCAM FORCETM

  • 1. Global Manufacturing Intelligence we speak machine forcam The power of producTiviTy: fORCAM fORCE™
  • 2.
  • 3. “If you cannot measure it, you cannot improve it!” Lord Kelvin, 1824–1907
  • 4. We Deliver Results in Productivity. forcam force™ – AT The hearT of Today’s smarT facTory
  • 6. The fourTh indusTrial revoluTion has already begun First there was the steam engine. Then industrial mass production and automation. Now, a new age is dawning: Powered by IT, manu- facturing processes are being networked across production sites. This new age has been coined Industrie 4.0 in Germany. At FORCAM, we can help you master this transition. We want you to become as passionate about Industrie 4.0 as we are. The concept is straightforward.Industrie4.0givesyouaccesstoallofyourproduction dataatanytimeandfromanylocation,enablingyoutomeasure,con- trol and optimize processes in real time. Empowered by this seam- less flow of information, your shop floor and top floor will merge to become a single intelligent whole – in other words, a smart factory. FORCAM FORCE™ is the new IT solution that puts you in the driving seat, with total control over your smart factory. We are the partner of choice on the road to the Fourth Industrial Revo- lution, always at your side as you step into the future. You can rely on us to understand and share your goals, and to always deliver on our mission: We Deliver Results in Productivity. The Fourth Industrial Revolution we speak machine forcam
  • 7. i CONTENTS FORCAM – Pioneer of Industrie 4.0 6 Our Clients 8 How FORCAM FORCE™ works 10 FORCAM FORCE™ – Simply Smarter 12 Overview of FORCAM FORCE™ Modules 14 Connecting Machines: Bridge Module 16 Planning Production: Schedule & Dispatch Module 18 Measuring Productivity: Performance Analysis Module 20 Monitoring Production: Track & Trace Module 22 Managing Data: Document Control Module 23 Measuring Energy Consumption: Energy Control Module 24 FORCAM Academy 28 Service & Support 29 SMART FACTORY Starter Kit 30 Getting Started – Your Contact 31 Page » 8
  • 8. FORCAM – Pioneer of Industrie 4.0 FORCAM opened its doors for business in 2001, long before anyone had even started talking about Industrie 4.0. Company founder Franz Eduard Gruber, a former top manager at SAP, had a clear vision right from the start: "We want to make machines and factories smart." In other words, FORCAM’s aim was to empower industrial companies to boost productivity and use resources more efficiently with the help of cutting-edge information technology. Mercedes-Benz was one of the company's very first clients. The Stuttgart- based car manufacturer quickly reaped the benefits of deploying FORCAM software and was named "Factory of the Year" in 2007, 2008 and 2012. Additional big names followed, including Audi, BMW, MTU Aero Engines, the Schaeffler Group and Hilti. Today, we are one of the world's leading solution providers of Advanced Shop Floor Management technology solutions. Our technology is used globally to make over 60,000 machines more efficient and processes more transparent. As such, we are making a key contribution to the cost effectiveness and tech- nology leadership of major industrial companies. FORCAM FORCE™ milestones As a pioneer and trailblazer in manufacturing intelligence, we are committed to strengthening our position as a technology leader. Our end-to- end, web-based solution FORCAM FORCE™ is the latest example of our success in this area. It delivers all the functionality and capabilities a modern factory needs to succeed in Industrie 4.0. FORCAM FORCE™ is a modular solution that seamlessly connects heterogeneous machine assets with a cloud-based data management system. With its multi-language capability, it presents performance data to users anywhere, anytime. FORCAM FORCE™ is living proof that even fifteen years after first opening for business, we have not lost any of our entrepreneurial spirit. We will continue to define the pace as we move forward, driven by our courage to think outside the box and our passion for ground-breaking technologies. And by our promise to our clients: We measure our success by your productivity gains – and every percentage counts! fORCAm –Pioneer of IndusTrie 4.0 forcam force ™
  • 9. The company at a glance ▪▪ Founded: 2001 ▪▪ Location: Ravensburg/Lake Constance ▪▪ Subsidiaries: USA, China, Great Britain, Poland ▪▪ Sales affiliates: Benelux, Czech Republic, France, Hungary, India, Switzerland, Slovakia, South Africa ▪▪ Employees worldwide: 150 ▪▪ Industries: Automotive, aerospace defense, enginee- ring, machinery, medical devices, energy ▪▪ Number of machines networked worldwide: 60.000 ▪▪ Installed base: 160 + sites ▪▪ Proven efficiency gains : 35% Dated March 2016 Page » 10
  • 10. Our Clients Welcome to the visionaries' club. FORCAM supports companies around the globe that regard productivity as an innovation opportunity and not just a cost factor. In simple terms, smart factories secure long-term competitive bene- fits and, as a result, jobs. This is a view that progressive industrial companies around the globe share with us. In the following you will find a selection of customers from our reference base. auTomoTive ▪▪ Alcan ▪▪ Audi ▪▪ BorgWarner ▪▪ BMW ▪▪ Daimler ▪▪ Mercedes ▪▪ Schaeffler Gruppe ▪▪ Grammer ▪▪ Mahle ▪▪ Mann+Hummel ▪▪ Porsche ▪▪ Voestalpine ▪▪ Yanfeng … Machine, Tool and equipmenT engineering ▪▪ Arburg ▪▪ Bosch Rexroth ▪▪ Bühler ▪▪ KUKA ▪▪ Krones ▪▪ Nordson ▪▪ Sandvik ▪▪ Schuler ▪▪ SEW Aerospace and defense ▪▪ General Atomics ▪▪ GKN Aerospace ▪▪ Hyde Aerospace ▪▪ MAN ▪▪ MTU Aero Engines ▪▪ UTC Pratt Whitney ▪▪ UTC Aerospace Systems ▪▪ Rheinmetall Medical devices ▪▪ DePuy Synthes ▪▪ Henke Sass Wolf ▪▪ Karl Storz ▪▪ MPS Micro Precision Systems ▪▪ Sorin Group ▪▪ SycoTec Energy / Oil and gas ▪▪ National Oilwell Varco ▪▪ Schlumberger ▪▪ Weir Minerals OThers ▪▪ Fissler ▪▪ Heristo ▪▪ Hilti Empowered by The same vision
  • 11. FORCAM is so much more than just a technology – it’s an entire philosophy to successfully manage and operate a plant. James Owens, Plant Managerat BorgWarner “ “ “ “ Strategically, the biggest risk of NOT having FORCAM’s Shop Floor Management Technology is that we would be out performed by our competitors. Martin Thorden, President GKN Aerospace, Newington USA Within a year, our stamping facilities were producing 20 percent more parts. With figures like that, you know that the investment in a new software architecture has really paid off. Axel Bienhaus, Head of Central Operational Management at the Press Plant Division of Audi AG Looking back, the biggest surprise has been finding that the ‘real numbers’ on shop productivity and machine utilization were not as high as managers thought. We figured that our machines were cutting metal about 50 percent or so over two shifts. It was more like 40 percent when monitoring first started. It is now higher than 55 percent and climbing. Bill Metz, VP of Operations Richards Industries Page » 12
  • 12. How FORCAM FORCE™ works A look inside a smarT facTory Global manufacturing intelligence with FORCAM FORCE™ PROCESS STEPS: 1 Shop floor management and conti- nuous improvement process (CIP) 2 Interfaces to all machine types and controllers 3 Real-time visualization of all production steps with performance comparison across all global production sites worldwide 4 Automated alarms with downtime reports 5 Controlling and reporting with insightful graphics and charts 6 Data synchronization to fully connect the shop floor with the top floor 7 Web-based, instant global access to insights in multiple languages across all time zones ERP SIEMENS FANUC MAZAK... Visualization and Performance Analysis Alerting and Auto Reporting Global Availability for Benchmarking Language and Time Zone Independence ERP Integration and Feedback Shop Floor Management Reporting Plug-In Concept for heterogeneous Machines and Controls CIP/OEE OEE Analysis (Single Instance)
  • 13. i MANAGEMENT → Key Performance indicators at a glance (Overall Equipment Effectiveness - OEE) → Online evaluations across all production sites FINANCE DEPARTMENT → Low investment in infrastructure → Capacity increase for new machines with LEGAL DEPARTMENT → Traceability across the entire production process → Documented and regulatory compliance QUALITY MANAGERS → High-quality productivity guaranteed → Traceability with process data related to each part IT MANAGERS → Low hardware costs → Interoperability all IT systems - ERP, PLM, TDM, CAQ, CMMS PLANNING → Optimized delivery times and less work in progress → Automated finite-capacity scheduling with real-time simulations PRODUCTION MANAGEMENT → Real-time performance measurements → Planned versus actual comparisons PRODUCTION/WORKERS → Orders and performance data available directly at machines → Troubleshooting with rapid response times MACHINES → Complete, end-to-end data stream thanks to connectivity across all machines and plant control systems → Open Source platform MTConnect® , OPC → Easy connection using plug-ins Page » 14
  • 14. Global Manufacturing Intelligence fORCAM fORCE™– Simply smarTer High productivity is a key success factor in today's global economy. Yet productivity extends far beyond opti- mized machine utilization levels. Many other factors have to be taken into consideration if plant operators want to turn a conventional production fa- cility into a future-ready smart factory. These include low downtimes, fast re- pairs and, perhaps most importantly, the immediate availability of all pro- duction data. However, the benefits of smart facto- ries reach beyond financial gains. By ensuring that all processes dovetail to perfection, smart factories can give you a technological edge and sa- feguard the quality of your products. All of which enables you to increase your company’s value, secure pro- duction sites and, ultimately, protect jobs. What’s more, you’ll be able to plan more accurately and, as a result, use resources much more efficiently. Which is good news for your CFO and the environment. The FORCAM FORCE™ Advanced Shop Floor Management technology takes all of these factors into considera- tion. It delivers a host of functions ranging from the connection of he- terogeneous machine clusters at different sites to the global analysis of production processes across mul- tiple production facilities. FORCAM FORCE™ is a multi-site solution to support global operations. It runs on all browser-compatible devices, speaks multiple languages and crosses time zones with ease. We stand by our promise to customers: With FORCAM FORCE, we can boost your productivity by at least 10 percent.“ Franz Eduard Gruber, Founder and Chairman of FORCAM
  • 15. Adaptable is the new smart Our fully integrated, single-platform solution offers compelling benefits to all stakeholders in the production process, from machine operators through production managers and planners to IT managers. An intel- ligent and intuitive user interface brings complete and instant trans- parency to all production processes. Authorized users have real-time access to data over a cloud. This data also supports top-floor strategic decision-making, answering questions such as: Are we using our capacity to optimum effect? Is overall equipment effectiveness (OEE) high enough? Should we be investing in new machines? These actionable insights make FORCAM FORCE™ a key stra- tegic vehicle for your company. Integral part of CIP In addition to all of the above, FORCAM FORCE™ is a tool that can help you optimize your conti- nuous improvement process (CIP). It collects actual performance data from your machines and facilities and compares this with the planned targets (planned versus actual compa- rison), enabling you to systematically develop productivity potential within the framework of your continuous improvement process. Page » 16
  • 16. FORCAM FORCE™ is a modular IT system, allowing customers to select and configure the building blocks that best fit their needs. FORCAM FORCE™ Modules
  • 18. Core Module BRIDGE Building virTual Bridges beTween machines Core Module Bridge Machine clusters are often worlds apart – and not just because of the physical distance between producti- on sites. Different manufacturers, mit machine ages, and software packages and software packages create a highly diverse landscape. FORCAM FORCE™ bundles the streams of information from heterogeneous machine clusters to create a uniform data platform. Suddenly a 15-year-old stamping plant, forexample,canbesynchronizeddown to the millisecond with a brand-new paint shop in another plant. At a single glance, you can see exactly what is happening on the ground from any- where in the world and from any device – tablets and smartphones included. The FORCAM FORCE™ Bridge module in the FORCAM FORCE™ solution pro- vides the machine interfacing and system networking functionality. In addition to data streaming, it featu- res submodules to integrate third party software systems. Adapters can be used, for instance, to seam- lessly connect to Enterprise Resource Planning (ERP) systems from SAP and other vendors. Existing software plat- forms for PLM, TDM, CMMS and CAQ can also be easily integrated into the FORCAM FORCE™ landscape with plug- ins. FORCAM FORCE™ is the easy way to turn big data into smart data.
  • 19. Sub Module Machine CommunicaTion ▪▪ Seamless, real-time integration of heterogeneous machine controls ▪▪ Automatic collection, processing, storage and presentation of data ▪▪ Significant drop in manual reporting effort and likelihood of human error ▪▪ Support for all industry-standard control systems ▪▪ Plug-in connectivity for the following systems: Sub Module forcam AdapTer for sap ▪▪ Seamless connection of SAP ERP with the shop floor ▪▪ Easy installation without modifications to SAP standard configuration ▪▪ Significant reduction in SAP licenses needed ▪▪ Capture of order data, machine capacity, shifts and master data ▪▪ Shop-floor data fed back into SAP with time stamp ▪▪ Can also link to SAP HR and SAP PM Sub Module ERP AdapTer New: Universal adapter for ERP-Systems. Third-parTy sofTware plug-ins Plug-ins are available to interface with third-party PLM, TDM, CMMS and CAQ software installations. PLM TDM CAQ PLM TDM CAQ PLM TDM CAQ PLM TDM CAQPM PLM TDM CAQPLM TDM CAQ Allen Bradley Fanuc FORCAM I/O Set Heidenhain Makino Mori Seiki MTConnect® Okuma Omron OPC UA Siemens … and many others Page » 20
  • 20. Module Schedule Dispatch You need to zoom in on the details to see the big picture. In other words, you need to analyze and plan your production processes in detail in order to plan long-term capacity, cal- culate delivery schedules and optimize personnel deployment. The core module SCHEDULE DISPATCH in FORCAM FORCE™ gives you the in- sights you need to perform these tasks. It consists of submodules for order data management, capacity planning and dynamic scheduling. SCHEDULE DISPATCH links the previously disconnected top and bot- tom floors of a company to create one coherent unit. This eliminates the need to key in data multiple times in different applications or systems across your com- pany. A uniform databa- se not only simplifies the evaluation of production data, it also makes planning much easier. You can define, simulate and optimize your workflow based on real-time production indicators. The intuitive interface gives schedulers an instant overview of capacity availability, bottlenecks and resource requirements. With FORCAM FORCETM , it’s easy to plan for Overall Equipment Effectiveness (OEE) by linking the shop to the top floor. Core Module SCHEDULE DISPATCH Oiling The wheels of producTiviTy SCHEDULE DISPATCH Order Management Dynamic Scheduling Capacity Planning
  • 21. Sub Module Order DaTa ManagemenT ▪▪ Production orders sent directly to machines ▪▪ Order data management functionality for operators, skilled staff and team leaders ▪▪ Planned versus actual comparison and cost accounting in real time ▪▪ Automatic reporting of yield, scrap, and rework quantities ▪▪ Machine terminal interface configurable to individual user needs ▪▪ Multi-lingual capability Sub Module CapaciTy Planning ▪▪ Global shift management and planning ▪▪ Implementation of multiple shift models per factory ▪▪ Flexible shift updates and changes ▪▪ Immediate comparative overview of shift productivity ▪▪ Time savings with direct import of data to and from SAP/ ERP Sub Module Dynamic Scheduling ▪▪ Optimized workflow scheduling ▪▪ Automatic calculation of overhead through simulation runs ▪▪ Optimization of set-up and throughput times ▪▪ Simulation model to analyze planning alternatives before starting production ▪▪ Clear overview of available and utilized capacity ▪▪ Graphic dashboard with variable display options Page » 22
  • 22. Module Performance Analysis At the end of the day, you want to boost productivity. And we want to use IT to help you achieve that. FORCAM FORCE™ gives you end-to-end, mea- ningful insights into your production activities – anytime and from anywhere. We call it 24/7 control. One of the factors that sets us apart from conventional performance mea- surement tools is the way we present our data. Our dashboard is easy to read and give you an overview of all key indicators at a glance. You can carry out real-time evaluations online and display the results in graphics or tables. You can also design your own report templates – it’s as easy as creating a chart in PowerPoint. In connected factories, measuring in- struments also have to be networked. FORCAM FORCE™ provides three submodules for this: Reporting, Visualization and Alerting. All three submodules complement each other and interact to deliver comprehen- sive management functiona- lity.TheReportingsubmodule, for example, presents per- formance data while Visua­- lization provides an instant snapshot. The Alerting component gives you added reassurance and control. This automated reporting feature actively lets you know as soon as something deviates from the norm, enabling you to respond accordingly. In short – you have everything you need for complete peace of mind. Nothing more and nothing less. Core Module PERFORMANCE ANALYSIS Why leave iT To chance? PERFORMAnCE ANALYSIS Reporting Visualization Alerting
  • 23. Sub Module ReporTing ▪▪ Transparent performance reporting for optimized production ▪▪ Precise evaluations – down to the second – across multiple machines and production sites ▪▪ Evaluations for workplace, orders, materials and staff ▪▪ Real-time, workplace-based OEE reports ▪▪ Direct comparison of operational statuses and cumulated downtime reporting ▪▪ Administration of rights for user roles ▪▪ Time zone synchronization ▪▪ Multi-lingual capability Sub Module VisualizaTion ▪▪ Graphical representation of production status ▪▪ Drill down from site views to individual machines ▪▪ Global, web-based access for authorized users ▪▪ Flexible interface design using drag and drop ▪▪ Easy-to-build overview charts and customer dashboards ▪▪ Import function for background images from all conventional graphic formats Sub Module AlerTing ▪▪ Alerts issued across sites for pre-defined events with escalations ▪▪ Automatic push to various channels (e.g. e-mail, text message) ▪▪ Variable rule for deadlines, set-up times and downtime thresholds, etc. ▪▪ Linking to automatic responses such as reports or file archiving Page » 24
  • 24. Module Energy Control Core Module ENERGY CONTROL The biTs byTes of energy efficiency FORCAM FORCE™ can help you start your very own energy revolution. Our ENERGY CONTROL module records and documents energy consump- tion at each of your production sites and maps this information against opera- tional data such as shifts and or- der volumes. You can monitor and graphically visua- lize energy and production-related evaluations on demand to keep a close eye on consumption patterns. This module enables you to easily identify areas or machines that are consuming too much energy. In a nutshell: A powerful FORCE for powerful energy savings. TRACK TRACE Traceability EnerGY conTrol Energy
  • 25. Module Track Trace Quality is a top priority for any manu- facturing facility. The question is how can you ensure consistently high quality stan- dards over time? The answer is as simple as it is smart – with a software solu- tion that brings transparency to your production flow, right down to the last nut and bolt. Whether you’re dealing with damages, comp- laints or legal compliance, you're in good hands with FORCAM FORCE™. FORCAM FORCE™ gets your entire production process on the quality track. Right down to the millisecond. At any time, you can find out when, how, where and by whom a product was machined, assembled, and sto- red? The TRACK TRACE module allows you to fully trace every step in the production flow of a finished product – right back through the en- tire supply chain to each individual component. Every product can be uniquely identified by a serial number or a batch/lot number. But TRACK TRACE can do much more. It also uses event-driven data recor- ding to measure and process all production-relevant indicators such as power, temperature and pressure, and store this data for further auto­ matic processing. This additional module will turn your smart factory into a true transparency pioneer. Core Module TRACK TRACE On The qualiTy Track TRACK TRACE Traceability EnerGY conTrol Energy Page » 26
  • 26. Modul Document Control Smart factories need smart data. In other words, meaningful real-time data presented in a user-friendly way. It’s all about getting the right information at the right time in the right form. Giving operators immediate access to the information they need for their work increases safety and, as a result, productivity levels. The DOCUMENT CONTROL module in the FORCAM FORCE™ suite visuali- zes data intuitively and simplifies data administration. Orders are automati- cally streamed from the ERP system and linked with production-related information from CAD, NC and PLM systems. The Product Data Manage- ment submodule manages the flow of data while the DNC submodule stores and manages all NC programs as files. Based on freely definable key terms, the information is projected directly onto electronic production maps for each operator. With FORCAM FORCE™, you can be sure all of your data is at the right place at the right time. Core Module DOCUMENT CONTROL AcTionable insighTs in real Time Sub Module ProducT DaTa ManagemenT ▪▪ Extensive search and filter functions ▪▪ Support of all data formats ▪▪ Smooth interfacing with CAD, PLM and ERP systems ▪▪ Ergonomic, configurable user interface ▪▪ Central system administration with user and revision manage- ment Sub Module dNc ▪▪ Editing of NC programs and transfer to any machine control ▪▪ Versioning and change tracking ▪▪ Documentation and restoration of different versions ▪▪ Automatic data synchronization with document management DocumenT conTrol Product Data Management DNC
  • 27. The laTesT in cloud and mobile Technology for an innovaTive user experience FORCAM FORCE™ bundles the latest advances in web, Cloud and mobile into a holistic and state-of-the-art solution. Web enablement means data can be accessed in real time from any browser-compatible device. In-memory computingacceleratesruntimesdramatically,whiletheFORCAM Cloudensures that your production data is always safe. Easy configuration is another highlight. FORCAM FORCE™ can be quickly and flexibly tailored to your needs. A graphical editor lets you configure your processes on a modular basis with drag and drop. After all, new technology is meant to make life easier, and not more complicated. Technology and Configurability Page » 28
  • 28. We Deliver Results in Productivity. In The fuTure, you will decide how inTelligeTly your machines work.
  • 30. The FORCAM ACADEMY At FORCAM, we have many great ideas that we want to share with you. Our Academy is a learning platform for FORCAM FORCE™. Course parti- cipants can discover everything there is to know about FORCAM FORCE™, including its functions, system archi- tecture and use cases. Our training also covers individual configuration options for indicators and terminals. In addition, we offer courses for managers that explore the impact of change in shop floor management and in continuous improvement processes. Just as FORCAM FORCE™ brings trans- parency to the smart factory, our Academy brings transparency to the FORCAM FORCE™ user. We transform technical information into practical, usable knowledge so that you and your employees can use FORCAM FORCE™ even more effectively for your daily work. We train and coach entrepreneurs, planners, operators, partners and our own employees. Depending on their level of knowled- ge, participants can take BASIC, ADVANCED or EXPERT courses. Our experienced trainers use clear, easy- to-understand, proven methods to share their knowledge – either in a classroom setting or via eLearning courses. FORCAM Academy – knowledge sharing hub ! Face-to-Face Training Trainer lead eLearning Self-paced eLearning academy forcam™
  • 31. Services Support i Smart services for your smart factory No matter how advanced technology gets, values such as trust and reliabi- lity still form the basis of every business relationship. Here at FORCAM, we believe we are entering a new era. Our role is to be your long-term partner – at your side and supporting you every step of the way. We offer a host of services that will make the transition to Industrie 4.0 easier for you and ensure that the systems you have installed function to perfection. Here is a selection of just some of the services and support we offer: ▪▪ Shop floor management support ▪▪ Pre-sales consulting ▪▪ MES check and MES process definition ▪▪ Specification and requirements analysis ▪▪ Implementation ▪▪ Intensive support during the three-month Starter Kit phase ▪▪ Rollout strategy for your company ▪▪ Maintenance and support contracts ▪▪ Support hotline with defined response times ▪▪ System support ▪▪ Training and coaching ▪▪ Information events To find out more about our services, visit www.forcam.com Page » 32
  • 32. Smart Factory in a Box SMART FACTORY Starter Kit Big power in a small package Small investment Low risk Immediate results The SMART FACTORY Starter Kit from FORCAM gives you an excellent kick- startintheworldofIndustrie4.0.This kit is a smart, easy way to bring digital manufacturing intelligence to your production site. Test-drive cloud-based machine connectivity, real-time repor- ting and dashboard visualization on a small scale. The kit contains all of the requisite software and hardware com- ponents, including the FORCAM I/O box, IBH Link, MTConnect and Siemens controls. The SMART FACTORY Starter Kit will boost machine productivity as soon as you get up and running. Why not take it for a spin yourself?
  • 33. Contact GeneraTion 4.0 – are you on board? To take your first step into the future, all you need is an old-fashioned device: a telephone. Simply call us at + 1 513 878 - 27 80 or send an e-mail to info@forcam-usa.com Headquarter Americas at: FORCAM INC. 250 East 5th Street Cincinnati, Ohio 45202 USA For a list of selected FORCAM sales partners close to you, visit our website at: www.forcam.com Connectivity across all machines +10% efficiency gain guaranteed Page » 34
  • 34. We Deliver Results in Productivity. We may noT know whaT you'll be manufacTuring in The fuTure. BuT we do know how you'll be doing iT. FORCAM FORCE™ is always evolving. Just like a Smart Factory. Find out more about the latest modules and functions at www.forcam.com
  • 36. Technology and Configurability Visualization of shop floor assets with real-time production status Operating state development from the easy to configure report editor Shop Floor Terminal – Interface for order and runtime feedback to the system Planned vs. Actual comparison of work orders available on the shop floor OEE monitoring for regular management report. This is often used as a KPI to benchmark shifts and plants. Runtime development on key assets to pro-actively identify downtime reasons
  • 38. FORCAM Inc. 250 East 5th Street Cincinnati, Ohio 45202 USA +1 513 878 - 27 80 +1 513 562 - 15 05 info@forcam-usa.com www.forcam.com The information and technical details presented in this brochure are subject to change. The information is dated January 2016.