Asset Integrity Leading towards ISO 55001 Asset Management System

1. Asset Integrity of Electrical Fleets Leading
Towards Asset Management Certification
ISO 55001
Presenter : Syed Atif Naseem
Designation: Team Lead Middle East.

2. Presenter Profile
• Education: MSc/MPhil from Izmir Economics
University, Turkey.
• Experience: 15+ Years (Saudi Arab, UAE, OMAN,
Pakistan)
• Certifications: ISO 50001, ISO 9001, ISO 14001, ISO
45001, PEM, LED Associate, IOSH, ETAP, PSCAD.
• Publications: Springer, IEEE, IEEC (Karachi)
• Reviewer: IEEE PES, ISEEIE.
• Affiliation: PEC, SEC, YOK

3. Agenda
• Asset Management System
• Asset Life Cycle / Risk Assessment / Performance
• Asset Integrity Management Services
• Electrical Asset Fleets
• Maintenance Strategy Overview (RCM, CBM, TPM, Backlog Maintenance, RTF, PF,
CF)
• Condition Based Testing On Fleets
• Asset Management Methodology (IOT Based)
• Decision Making Tool.
• Asset Management Requirement (ISO 55001 Standard). Asset Life Cycle Analysis,
Risk Assessment & Performance.
• Summary.

4. Asset Management System
• AM System is the coordinated set of activities that are undertaken
to deliver the organization management objectives.
– Strategy & Planning ( Policy, Objectives, Strategy & Plan)
– Asset Knowledge ( Data, Standards, Information strategy)
– Risk & Compliance (Risk management, Contingency
planning, MOC, Monitoring & valuation).
– Asset Decision – Making ( Opex & Capex decisions, Resource
strategy, shutdown strategy_ CBM, RCM, Testing & Inspection)
– Life Cycle Value Realization (Asset acquisition, O&M , Asset
Disposal

5. Asset Life Cycle / Risk Assesment / Performance
Decision –Making Opex/Capex
Risk
Management
Strategy
Level of
Service
Strategy
Life Cycle
Management
Strategy

6. Asset Integrity Management Services
• Risk Based Inspection
• Pipeline Integrity Management System (PIMS-
Onshore & Offshore)
• Structural Integrity Management System (SIMS)
• Safety Integrity Level (SIL)
• Reliability Centered Maintenance (RCM)
• Reliability, Availability & Maintainability (RAM)

7. Electrical Assets Fleets
Power Sector
• Transformer
• Cable
• Generator
• CT/PT
• HT/LT Panel
• Steam Turbine
• Fan & Blower
• Insulators
• Steam Traps
Manufacturing Plant
• Chiller
• Boiler
• HVAC
• Motor Pump
• Gear Boxes
• Compressor
• Valves
• Bus Bars.
• Relays

8. Maintenance Strategy Overview
• BackLog Maintenance
• Capital Project Maintenance (CAPEX_
Rehabilitate)
• Condition Based Maintenance ( Predictive
Maintenance_ Testing & Inspection)
• RCM (FMECA)
• Corrective Maintenance.
• TPM (OBM)
• Preventive Maintenance.
• Run to Failure / Reactive maintenance
• Prescriptive Maintenance: IOT Based Inputs & Data
Analytics to minimize the failure by taking timely action

9. Condition Based Testing On Fleets
Transformer
• TTR
• WRT
• DGA
• BDV
• SFRA
• Tan Delta test
• PD Test
• IR Test
HV/MV Cable
Testing
• Contact Resistance Test
• Timing Test
• Vacuum Bottle Test
• Primary Injection test
• CT/PT Testing
• Protection Relay Testing
Switch Gear Rotary Equipment
Testing
• PD Test
• VLF PD Test
• IR Test
• Tan Delta Test
• DC High Voltage Test
• IR Test
• PI test
• DAR test
• Tan Delta Test
• MCSA
• WRT
• PD test
• Recurrent Surge Oscillo Graph
• Vibration Test
• Thermography
• Ultrasound detection test.

10. Asset Management Methodology (IOT BAsed)
• CMMS/ EAM
• Data
Loader/definability
Tools
• Integration Manager
• Online Data Collecting
Performance
Management
Work
Management
Analysis &
Optimzation
Strategy
Development
Predictive Devices
Data Historians
Remote data
Handled data
Analysis tools
ODBC Data/OPC Data
Corrective Work
Eq.Location
Work History/Failure data
Labor Material Cost
Spare Parts
Maintenance Plans
Eq. Criticality
Failure cause codes
Eq.asset/Hierarchy
RCM,FMEA
RBI
Maintenance Plans Custom Data
Field data EAM/CMMS

11. Decision – Making Tool
Asset Life Cycle
Delivery
• Bath Tub Curve/Asset
Life Cycle Activities.
• Survival Analysis
• Remaining Useful Life
Risk Assessment
• Asset Health
Criticality Analysis
Performance
• Asset Condition Vs
Time and level Of
Service.
• Timely Rehabilitation
and Level Of service.
• KPI’s
Decision Making Tool: EAM/CMMS, Lean Six Sigma, Maximo Meridium, Isograph, Maros,
RAM/ RCM Analysis-Excel.

12. Asset Management Requirement
ISO 55001 Standard.
• Organization Context (SWOT & PEST Analysis)
• Leadership and Commitment
• Planning_ Risk Assessment _ Objectives
• Resources_ Support_ Documentation.
• Operation_ Monitoring_ Control
• Performance Evaluation
• Corrective action & Continual Improvement.

13. Summary
• Condition based Maintenance and inspection to increase Asset Reliability and
reduce failure.
• Ensure Reliability, Availability and Maintainability of Asset for longer period of time,
if work on predefined condition.
• Prescriptive maintenance can reduce failure and shutdown.
• Determine Asset health and remaining useful life.
• Decision making regarding repair /replace can be taken based on Asset life cycle
management.
• ISO 55001 Certification.

14. THANK YOU
NAME: Syed Atif Naseem
Email: syedatifnaseem@gmail.com
Website:https://www.sgs.com/en-pk