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GOVERNMENT POLYTECHNIC MANESAR
GURUGRAM
Indroduction Of Company
Pranav Vikas (India) Pvt. Ltd.
Plot No.-45-46, NIT Industrial Area,
Faridabad- 121001
 Location–
 Establishment- In 1982
 Awards-ISO/TS 16949, EMS 14001 & OHSAS
18001.
COMPANYPROFILE
In 1982, With over 2 decades of experience
in manufacturing Aluminum Heat-
exchangers like Condensers, Evaporators,
Heaters, Radiators & Oil coolers, Pranav
Vikas (India) Pvt. Limited (PVL), is today
one of the largest and most diversified
Heat-exchanger manufacturer in India.
Companies Mission
 To be World’s leading Heat-
exchanger manufacturer.
 Be globally competitive.
 Benchmark with best and be top of
the class in technology – design
manufacturing and quality.
 Delight and exceed customer
expectation.
COMPANY TEAM
 Over the last 30 years, Pranav Vikas has
established a very strong R&D team. The
company has a fully functional Design Centre
having full-fledged CAD/CAM facilities which
are supported with the latest software. It has
capabilities to design and develop any type of
automotive Heat Exchanges requirements to
meet the diverse need of the customers as per
local climatic conditions. All quality control and
training functions are conducted under the
strict and vigilant eyes of expert Japanese
Engineers.
AWARDS OF THE COMPANY
 PVL was awarded with DEMING AWARD in
2011.The Company and the Group
companies have a very strong focus on
quality and customer satisfaction. Most
group companies are accredited with
ISO/TS16949 certifications. PVL is on its
way to challenging the Deming Award,
which it hopes to accomplish by 2011. In
order to deliver quality products to its
customers, the company has set a minimum
criterion of ISO 18001 certification for all its
vendors as well.
GROUP OF COMPANIES
CUSTOMERS
HEAT VENTILATION & AIR CONTITIONING
COMPANY PRODUCTS
 Compressors
 The compressor is the heart of any air conditioning
system.
 Sanden has the unique feature of being the only air-con
manufacturer in India to supply three different types of
compressors.
 1). Fixed Displacement
 Wobble plate type compressor.
 Available in 80 to 150 cc configurations.
 Suitable for passenger car, MUV, SUV, Commercial
vehicles and heavy duty truck application.
 Available in 12V and 24V applications.
 SVL also offers 150 cc compressors for heavy dutytruck
application
COMPANY PRODUCTS
 2). TR-Compressors
 Uses a unique design with two inter-locked scrolls, one
is fixed and the other is movable.
 Gives continuous compression allowing operation at
very high speeds, whilst maintaining a compact size
and high volumetric efficiency.
 Scroll is a rotary compressor, suitable for low NVH
(Noise, Vibration & Harshness) & low power
consumption.
 Provides jerk-free, easy drivability.
 Available in 50cc, 70cc & 90 cc configurations.
 Suitable for up to 12000 rpm applications
COMPANY PRODUCTS
 3). Variable Displacement
 Wobble plate type, internally controlled variable
compressor containing 6 or 7 pistons.
 Offers superior performance, better drivability and
low Noise, Vibration & Harshness (NVH) across all
operating conditions.
 Available in 100cc, 125cc & 165cc configurations.
 Suitable for efficient cooling and low power
consumption application.
 Capacity of the compressor can be controlled from 6
% to 100%.
 Used in all high end vehicles like Skoda, Logan,
Maruti Swift diesel, Ford Fiesta Diesel.
HVAC Unit : Heating Ventilation Air- conditioning Unit
 Provide high degree of comfort and reliability,
supported by state-of-the-art technology.
 HVAC are designed according to vehicle
specific requirements.
 Applications are available as HVAC, only A/C
and only Heating units.
 Suitable for passenger car, SUV, MUV, LCV
and Heavy Duty truck applications.
 Are always dashboard mounted for small
vehicles.
 Special features: Electrically controlled HVAC
are available for few selected models.
Human Comfort Control
 The human body is a heat-generating
device. But in spite of all the various
metabolic processes taking place inside
our body, a constant body temperature of
98.6o F (Fahrenheit) is maintained.
 Our body is actually analogous to an Air
conditioner. It can maintain this constant
temperature principally by 4 methods:
Conduction, Convection, Radiation and
Evaporation.
AC System consists of the following parts
 Compressor
 CondenserAssembly
 Receiver Drier
 TXV ( Thermo Expansion Valve)
 Cooling Coil Assembly ( Blower &
Cooling Coil)
 Pressure Switch
 Hose & Pipes
HOSES & PIPES
 Hose and pipes are used in air-conditioning
systems for interconnecting the compressor,
condenser, receiver drier and cooling unit as a
close circuit
 Refrigerant gases with special characteristics
need hoses with special nylon internal coating
 All the hoses are connected by aluminium
pipes through end fittings
 Special features include low refrigerant
permeability, high bursting pressure and long
product life
 All joints contain shaft seals and pads.
The Desiccant
 A desiccant is a solid substance
capable of removing moisture from gas,
liquid or solid. It is held in place within
the receiver between two screens, which
also act as a strainer
Condenser
 The condenser receives the high pressure, high temperature
refrigerant vapour from the compressor and condenses it to a
high temperature liquid.
 The designs allows heat movement from the hot refrigerant
vapour to the cooler outside air. The cooling of the refrigerant
changes the vapour to liquid. Heat exchange is accomplished
using cooler air flowing through the condenser.
 Location : The condenser is usually located in front of the car’s
radiator. Refrigerant temperature in the condenser varies from
50o C to 75oC with pressures ranging from 10 kg/cm2 to 21
kg/cm2.
 Condensing of the refrigerant is the change of state of the
refrigerant from a vapour to a liquid. This action is affected by
the pressure of the refrigerant in the coil.
 Condensing pressure in an air conditioner system is the
controlled pressure of the refrigerant which affects the
temperature at which it condenses to a liquid, giving off large
quantities of heat in the process.
Receiver Drier
 Receiver drier is an important part of the air
conditioning system.
 The drier receives the liquid refrigerant from
the condenser and removes any moisture and
filters any foreign matter present which may
have entered in the system at the time of gas
charging.
 Receiver section of the tank is designed to
store extra refrigerant until it is needed by
evaporator. The storage of this refrigerant is
temporary and is dependent on the demand of
the expansion valve.
Evaporators
 PAF Evaporators
 Aluminium layer type evaporators.
 PAF (Plate and Fin) makes flexible
design possible with evaporators
becoming smaller, lighter and enhancing
performance with minimum pressure
drop for the specified air flow.
 Available in 50 mm width.
 Used in all latest generation cars.
Pressure Switch
 It is the safety device of A.C. system. This switch is used to
stop the compressor if and excessively high or low discharge
pressure in refrigeration cycle is detected by the diaphragm.
 Dual function pressure switch is used in the air-conditioning
unit.
 a)Low Pressure Cut out b)High Pressure Cut out
 If the low discharge pressure in the refrigeration cycle that is in
the condensing pressure of refrigeration decreasing excessively
because of gas leakage in the system while A/C is operating.
The L.P. Switch operates and disconnects the compressor.
 If the discharge pressure in the refrigeration cycle increases
excessively because of clogging or poor cooling of condenser
while ac is in operating, there is chance of busting of system
parts. The H.P. Switch operates and disconnects the
compressor and prevent any damage
FINISHED
THANKS FOR WATCHING THE PPT.
MADE BY: SUMIT PRASAD
ROLL No.- 150071700156
BRANCH- MECHANICAL ENGG.

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PVL PP

  • 2. Indroduction Of Company Pranav Vikas (India) Pvt. Ltd. Plot No.-45-46, NIT Industrial Area, Faridabad- 121001  Location–  Establishment- In 1982  Awards-ISO/TS 16949, EMS 14001 & OHSAS 18001.
  • 3. COMPANYPROFILE In 1982, With over 2 decades of experience in manufacturing Aluminum Heat- exchangers like Condensers, Evaporators, Heaters, Radiators & Oil coolers, Pranav Vikas (India) Pvt. Limited (PVL), is today one of the largest and most diversified Heat-exchanger manufacturer in India.
  • 4. Companies Mission  To be World’s leading Heat- exchanger manufacturer.  Be globally competitive.  Benchmark with best and be top of the class in technology – design manufacturing and quality.  Delight and exceed customer expectation.
  • 5. COMPANY TEAM  Over the last 30 years, Pranav Vikas has established a very strong R&D team. The company has a fully functional Design Centre having full-fledged CAD/CAM facilities which are supported with the latest software. It has capabilities to design and develop any type of automotive Heat Exchanges requirements to meet the diverse need of the customers as per local climatic conditions. All quality control and training functions are conducted under the strict and vigilant eyes of expert Japanese Engineers.
  • 6. AWARDS OF THE COMPANY  PVL was awarded with DEMING AWARD in 2011.The Company and the Group companies have a very strong focus on quality and customer satisfaction. Most group companies are accredited with ISO/TS16949 certifications. PVL is on its way to challenging the Deming Award, which it hopes to accomplish by 2011. In order to deliver quality products to its customers, the company has set a minimum criterion of ISO 18001 certification for all its vendors as well.
  • 9.
  • 10. HEAT VENTILATION & AIR CONTITIONING
  • 11.
  • 12. COMPANY PRODUCTS  Compressors  The compressor is the heart of any air conditioning system.  Sanden has the unique feature of being the only air-con manufacturer in India to supply three different types of compressors.  1). Fixed Displacement  Wobble plate type compressor.  Available in 80 to 150 cc configurations.  Suitable for passenger car, MUV, SUV, Commercial vehicles and heavy duty truck application.  Available in 12V and 24V applications.  SVL also offers 150 cc compressors for heavy dutytruck application
  • 13. COMPANY PRODUCTS  2). TR-Compressors  Uses a unique design with two inter-locked scrolls, one is fixed and the other is movable.  Gives continuous compression allowing operation at very high speeds, whilst maintaining a compact size and high volumetric efficiency.  Scroll is a rotary compressor, suitable for low NVH (Noise, Vibration & Harshness) & low power consumption.  Provides jerk-free, easy drivability.  Available in 50cc, 70cc & 90 cc configurations.  Suitable for up to 12000 rpm applications
  • 14. COMPANY PRODUCTS  3). Variable Displacement  Wobble plate type, internally controlled variable compressor containing 6 or 7 pistons.  Offers superior performance, better drivability and low Noise, Vibration & Harshness (NVH) across all operating conditions.  Available in 100cc, 125cc & 165cc configurations.  Suitable for efficient cooling and low power consumption application.  Capacity of the compressor can be controlled from 6 % to 100%.  Used in all high end vehicles like Skoda, Logan, Maruti Swift diesel, Ford Fiesta Diesel.
  • 15. HVAC Unit : Heating Ventilation Air- conditioning Unit  Provide high degree of comfort and reliability, supported by state-of-the-art technology.  HVAC are designed according to vehicle specific requirements.  Applications are available as HVAC, only A/C and only Heating units.  Suitable for passenger car, SUV, MUV, LCV and Heavy Duty truck applications.  Are always dashboard mounted for small vehicles.  Special features: Electrically controlled HVAC are available for few selected models.
  • 16. Human Comfort Control  The human body is a heat-generating device. But in spite of all the various metabolic processes taking place inside our body, a constant body temperature of 98.6o F (Fahrenheit) is maintained.  Our body is actually analogous to an Air conditioner. It can maintain this constant temperature principally by 4 methods: Conduction, Convection, Radiation and Evaporation.
  • 17. AC System consists of the following parts  Compressor  CondenserAssembly  Receiver Drier  TXV ( Thermo Expansion Valve)  Cooling Coil Assembly ( Blower & Cooling Coil)  Pressure Switch  Hose & Pipes
  • 18. HOSES & PIPES  Hose and pipes are used in air-conditioning systems for interconnecting the compressor, condenser, receiver drier and cooling unit as a close circuit  Refrigerant gases with special characteristics need hoses with special nylon internal coating  All the hoses are connected by aluminium pipes through end fittings  Special features include low refrigerant permeability, high bursting pressure and long product life  All joints contain shaft seals and pads.
  • 19.
  • 20. The Desiccant  A desiccant is a solid substance capable of removing moisture from gas, liquid or solid. It is held in place within the receiver between two screens, which also act as a strainer
  • 21. Condenser  The condenser receives the high pressure, high temperature refrigerant vapour from the compressor and condenses it to a high temperature liquid.  The designs allows heat movement from the hot refrigerant vapour to the cooler outside air. The cooling of the refrigerant changes the vapour to liquid. Heat exchange is accomplished using cooler air flowing through the condenser.  Location : The condenser is usually located in front of the car’s radiator. Refrigerant temperature in the condenser varies from 50o C to 75oC with pressures ranging from 10 kg/cm2 to 21 kg/cm2.  Condensing of the refrigerant is the change of state of the refrigerant from a vapour to a liquid. This action is affected by the pressure of the refrigerant in the coil.  Condensing pressure in an air conditioner system is the controlled pressure of the refrigerant which affects the temperature at which it condenses to a liquid, giving off large quantities of heat in the process.
  • 22.
  • 23. Receiver Drier  Receiver drier is an important part of the air conditioning system.  The drier receives the liquid refrigerant from the condenser and removes any moisture and filters any foreign matter present which may have entered in the system at the time of gas charging.  Receiver section of the tank is designed to store extra refrigerant until it is needed by evaporator. The storage of this refrigerant is temporary and is dependent on the demand of the expansion valve.
  • 24. Evaporators  PAF Evaporators  Aluminium layer type evaporators.  PAF (Plate and Fin) makes flexible design possible with evaporators becoming smaller, lighter and enhancing performance with minimum pressure drop for the specified air flow.  Available in 50 mm width.  Used in all latest generation cars.
  • 25. Pressure Switch  It is the safety device of A.C. system. This switch is used to stop the compressor if and excessively high or low discharge pressure in refrigeration cycle is detected by the diaphragm.  Dual function pressure switch is used in the air-conditioning unit.  a)Low Pressure Cut out b)High Pressure Cut out  If the low discharge pressure in the refrigeration cycle that is in the condensing pressure of refrigeration decreasing excessively because of gas leakage in the system while A/C is operating. The L.P. Switch operates and disconnects the compressor.  If the discharge pressure in the refrigeration cycle increases excessively because of clogging or poor cooling of condenser while ac is in operating, there is chance of busting of system parts. The H.P. Switch operates and disconnects the compressor and prevent any damage
  • 26. FINISHED THANKS FOR WATCHING THE PPT. MADE BY: SUMIT PRASAD ROLL No.- 150071700156 BRANCH- MECHANICAL ENGG.