2. Indroduction Of Company
Pranav Vikas (India) Pvt. Ltd.
Plot No.-45-46, NIT Industrial Area,
Faridabad- 121001
Location–
Establishment- In 1982
Awards-ISO/TS 16949, EMS 14001 & OHSAS
18001.
3. COMPANYPROFILE
In 1982, With over 2 decades of experience
in manufacturing Aluminum Heat-
exchangers like Condensers, Evaporators,
Heaters, Radiators & Oil coolers, Pranav
Vikas (India) Pvt. Limited (PVL), is today
one of the largest and most diversified
Heat-exchanger manufacturer in India.
4. Companies Mission
To be World’s leading Heat-
exchanger manufacturer.
Be globally competitive.
Benchmark with best and be top of
the class in technology – design
manufacturing and quality.
Delight and exceed customer
expectation.
5. COMPANY TEAM
Over the last 30 years, Pranav Vikas has
established a very strong R&D team. The
company has a fully functional Design Centre
having full-fledged CAD/CAM facilities which
are supported with the latest software. It has
capabilities to design and develop any type of
automotive Heat Exchanges requirements to
meet the diverse need of the customers as per
local climatic conditions. All quality control and
training functions are conducted under the
strict and vigilant eyes of expert Japanese
Engineers.
6. AWARDS OF THE COMPANY
PVL was awarded with DEMING AWARD in
2011.The Company and the Group
companies have a very strong focus on
quality and customer satisfaction. Most
group companies are accredited with
ISO/TS16949 certifications. PVL is on its
way to challenging the Deming Award,
which it hopes to accomplish by 2011. In
order to deliver quality products to its
customers, the company has set a minimum
criterion of ISO 18001 certification for all its
vendors as well.
12. COMPANY PRODUCTS
Compressors
The compressor is the heart of any air conditioning
system.
Sanden has the unique feature of being the only air-con
manufacturer in India to supply three different types of
compressors.
1). Fixed Displacement
Wobble plate type compressor.
Available in 80 to 150 cc configurations.
Suitable for passenger car, MUV, SUV, Commercial
vehicles and heavy duty truck application.
Available in 12V and 24V applications.
SVL also offers 150 cc compressors for heavy dutytruck
application
13. COMPANY PRODUCTS
2). TR-Compressors
Uses a unique design with two inter-locked scrolls, one
is fixed and the other is movable.
Gives continuous compression allowing operation at
very high speeds, whilst maintaining a compact size
and high volumetric efficiency.
Scroll is a rotary compressor, suitable for low NVH
(Noise, Vibration & Harshness) & low power
consumption.
Provides jerk-free, easy drivability.
Available in 50cc, 70cc & 90 cc configurations.
Suitable for up to 12000 rpm applications
14. COMPANY PRODUCTS
3). Variable Displacement
Wobble plate type, internally controlled variable
compressor containing 6 or 7 pistons.
Offers superior performance, better drivability and
low Noise, Vibration & Harshness (NVH) across all
operating conditions.
Available in 100cc, 125cc & 165cc configurations.
Suitable for efficient cooling and low power
consumption application.
Capacity of the compressor can be controlled from 6
% to 100%.
Used in all high end vehicles like Skoda, Logan,
Maruti Swift diesel, Ford Fiesta Diesel.
15. HVAC Unit : Heating Ventilation Air- conditioning Unit
Provide high degree of comfort and reliability,
supported by state-of-the-art technology.
HVAC are designed according to vehicle
specific requirements.
Applications are available as HVAC, only A/C
and only Heating units.
Suitable for passenger car, SUV, MUV, LCV
and Heavy Duty truck applications.
Are always dashboard mounted for small
vehicles.
Special features: Electrically controlled HVAC
are available for few selected models.
16. Human Comfort Control
The human body is a heat-generating
device. But in spite of all the various
metabolic processes taking place inside
our body, a constant body temperature of
98.6o F (Fahrenheit) is maintained.
Our body is actually analogous to an Air
conditioner. It can maintain this constant
temperature principally by 4 methods:
Conduction, Convection, Radiation and
Evaporation.
17. AC System consists of the following parts
Compressor
CondenserAssembly
Receiver Drier
TXV ( Thermo Expansion Valve)
Cooling Coil Assembly ( Blower &
Cooling Coil)
Pressure Switch
Hose & Pipes
18. HOSES & PIPES
Hose and pipes are used in air-conditioning
systems for interconnecting the compressor,
condenser, receiver drier and cooling unit as a
close circuit
Refrigerant gases with special characteristics
need hoses with special nylon internal coating
All the hoses are connected by aluminium
pipes through end fittings
Special features include low refrigerant
permeability, high bursting pressure and long
product life
All joints contain shaft seals and pads.
19.
20. The Desiccant
A desiccant is a solid substance
capable of removing moisture from gas,
liquid or solid. It is held in place within
the receiver between two screens, which
also act as a strainer
21. Condenser
The condenser receives the high pressure, high temperature
refrigerant vapour from the compressor and condenses it to a
high temperature liquid.
The designs allows heat movement from the hot refrigerant
vapour to the cooler outside air. The cooling of the refrigerant
changes the vapour to liquid. Heat exchange is accomplished
using cooler air flowing through the condenser.
Location : The condenser is usually located in front of the car’s
radiator. Refrigerant temperature in the condenser varies from
50o C to 75oC with pressures ranging from 10 kg/cm2 to 21
kg/cm2.
Condensing of the refrigerant is the change of state of the
refrigerant from a vapour to a liquid. This action is affected by
the pressure of the refrigerant in the coil.
Condensing pressure in an air conditioner system is the
controlled pressure of the refrigerant which affects the
temperature at which it condenses to a liquid, giving off large
quantities of heat in the process.
22.
23. Receiver Drier
Receiver drier is an important part of the air
conditioning system.
The drier receives the liquid refrigerant from
the condenser and removes any moisture and
filters any foreign matter present which may
have entered in the system at the time of gas
charging.
Receiver section of the tank is designed to
store extra refrigerant until it is needed by
evaporator. The storage of this refrigerant is
temporary and is dependent on the demand of
the expansion valve.
24. Evaporators
PAF Evaporators
Aluminium layer type evaporators.
PAF (Plate and Fin) makes flexible
design possible with evaporators
becoming smaller, lighter and enhancing
performance with minimum pressure
drop for the specified air flow.
Available in 50 mm width.
Used in all latest generation cars.
25. Pressure Switch
It is the safety device of A.C. system. This switch is used to
stop the compressor if and excessively high or low discharge
pressure in refrigeration cycle is detected by the diaphragm.
Dual function pressure switch is used in the air-conditioning
unit.
a)Low Pressure Cut out b)High Pressure Cut out
If the low discharge pressure in the refrigeration cycle that is in
the condensing pressure of refrigeration decreasing excessively
because of gas leakage in the system while A/C is operating.
The L.P. Switch operates and disconnects the compressor.
If the discharge pressure in the refrigeration cycle increases
excessively because of clogging or poor cooling of condenser
while ac is in operating, there is chance of busting of system
parts. The H.P. Switch operates and disconnects the
compressor and prevent any damage