Dust Extraction System: The Solution to Maintain Clean and Safeguard the Manufacturing Plant The Dust Extraction System is basically developed and manufactured for the removal, and extraction the dust from the industrial area. The dust particles produced during the manufacturing process are totally removed ensuring a safe and healthy working environment by preventing the release of pollutants into the atmosphere. In an industrial location, controlling dust particles and particulates is crucial. A clean, safe, and effective workplace is made possible by dust extraction systems. A thorough explanation of Dust Extraction Systems, including its significance, features, and advantages, is given in this presentation. For more information please visit - https://www.stratgemprojects.com/Dust-Extraction-Systems.html

1. Dust Extraction System

2. The Dust Extraction System is basically
developed and manufactured for the
removal, and extraction the dust from the
industrial area. The dust particles
produced during the manufacturing
process are totally removed ensuring a
safe and healthy working environment by
preventing the release of pollutants into
the atmosphere

3. In an industrial location, controlling
dust particles and particulates is
crucial. A clean, safe, and effective
workplace is made possible by
dust extraction systems. A
thorough explanation of Dust
Extraction Systems, including its
significance, features, and
advantages, is given on this page.

4. 1. Health and Safety: Airborne dust can pose significant health risks to workers.
Dust Extraction Systems help mitigate these risks by capturing and removing
harmful particles, reducing respiratory issues, allergies, and the risk of more
severe health conditions.
2. Equipment Longevity: Dust accumulation on machinery and equipment can
lead to wear and tear, reducing their lifespan and causing costly repairs. Dust
Extraction Systems protect your valuable assets, ensuring they perform
optimally for longer.
For the below, it is essential to install in
every industry:

5. 3. Enhanced Productivity: A clean workspace minimizes disruptions caused by
dust-related issues. Reduced downtime means increased efficiency and
productivity, which, in turn, positively impacts your bottom line.

6. Components and System

7. The Dust extraction system typically consists of several components. Here are
the below-mentioned details.
Components of the Dust Extraction System:
● Dust Generation: The process begins with the generation of dust, pollutants,
or heavy particulates from industrial operations such as welding, cutting,
grinding, furnaces, or chemical reactions.
● Capture Hood: A capture hood, or local exhaust hood, is placed near the
source of dust generation to capture the pollutants at their point of origin.

8. ● Ductwork: The captured fumes are then transported through a network of
ducts, which direct the dust toward the fume extraction system. The Ducts are
D1, D2, D3, and D4 as shown.
● Centrifugal Fans: Centrifugal fans, are responsible for creating the necessary
airflow in the dust extraction system. They draw the dust from the capture
hoods, through the ductwork, and push it through the heat exchanger/cooler
and baghouse/scrubbers. These fans generate the required suction to
maintain an efficient airflow and capture contaminants effectively.

9. ● Hopper: It's placed under a bag filter to collect the dust.
● Bag Filters: They are placed in the bag House with various filters where the
dust is enclosed.
● Pressure Gauge: The pressure of air is applied on the bags to have dust-free
bags.
● Timer: Dust collector timer controllers are devices that automate the cleaning
process of a dust collector.
● Rotary Air Valve: For smooth efficient flow the Rotary Air Valve is fixed.

10. Dust Extraction Systems operate through a series of steps:
Working of Dust Extraction System:
1. As per the tailored applications designed, the dust extraction system is
designed, and the dust is captured through the source at the hood named H1,
H2, H3, and H4 as shown in SLIDE No 6 .
2. The captured dust is then transported through a network of ducts, D1, D2, D3,
and D4 Respectively.

11. 3. This Dust is passed to a centralized bag house filter through pipes with the
help of centrifugal pipes, fans, or blowers which generates the necessary
airflow.
4. The filtration process takes place: At the central collection point, the
contaminated air is pushed through high-efficiency filters. These filters
effectively capture and retain even the tiniest dust particles, allowing only
clean air to pass through.

12. 5. The Compressed Air is bombarded on these bag filters using a high pulse jet
which removes the dust.
6. The dust is safely collected in Hopper for proper disposal of the dust.
7. For smooth efficient flow the Rotary Air Valve is placed next to the hopper.
8. The dust is collected dust bin, or dust container for safe disposal or dumping.

13. Benefits of a Well-Designed Dust Extraction System:
● Improved Air Quality: Clean air enhances the overall health and well-being
of employees and reduces health-related absenteeism.
● Equipment Longevity: Protecting machinery and equipment from dust
prolongs their lifespan, reducing maintenance costs.
● Regulatory Compliance: Dust Extraction Systems help businesses adhere
to industry and environmental regulations, preventing costly fines.
● Enhanced Productivity: A clean, safe workspace promotes employee well-
being and increases efficiency, ultimately benefiting the bottom line.

14. Some Types of Dust Materials collection/removal by
Dust Extraction System:
Dust collection systems are designed and manufactured to collect and
remove all forms of dust, dirt, and particulate matter. Below are some
dust particles removed after the industry process
● Gypsum ● Spice Dust
● Metal Chips ● Plastic Dust
● Sugar dust ● Rock Dust
● Silica Dust

15. Dust Extraction Systems Used in Various Industries:
Dust extraction systems find application in several industries where the
processes generate dirt and dust. Some industries where these systems
are commonly used include:
● Steel and Metal Industry: AOD Furnaces, Induction Furnaces, Ferro
Alloy Furnaces, Blast Furnaces, Electric Arc Furnaces, and Ladle
Refining Furnaces. Thermal Spray, SANDING & FINISHING.
● Pharmaceutical Industry: Various dusts are developed during
medicine, and medicine powder manufacturing.

16. ● Food Industry: Bakery product manufacturing, food processing,
Sugar, powders, flour, meals, spices, and starch are materials that
produce dust that needs to be functioned, controlled, and monitored.
● Mining Industry: Various minerals when manufactured byproducts or
some dust are generated. They are removed with the help of Dust
Extraction System

17. For every industrial environment, a well-designed dust extraction system is an
excellent investment. It guarantees cleaner air, safer surroundings, and
increased equipment performance, all of which help to make an operation more
lucrative and effective.

18. If you're considering and willing to implement a Dust Extraction System in your
industrial facility, StratGem Projects is here to help with your significant
application with the best Dust Extraction System Manufacturers India.
Contact us today to discuss your specific needs and explore the best dust
extraction solution for your industry, factory, business, etc.

19. Contact Info.
Office No. 20, 4th Floor, B Wing, City Vista Kolte Patil Downtown, Fountain Road,
Kharadi, Pune. MH, India 411014
+91 020 46028762 | +91 9175673483
sales@stratgemprojects.com
www.stratgemprojects.com