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Analysis of Quality Scorecard –
Up To May-2015
Department
Maximum
score
Goal
Achieved
score
Jan Feb March Apr May Result Responsible
01. Quality Assurance dept.
a
Chemical test rejection%
(H&M)// 2014's stop order
was related for chemical
fault, it will count this year.
0 100% 0 100% 100% 100% 100% 100%
Not
achieved
Mrs. Akhi
b
Physical test rejection%
(H&M in-house, pick up
bulk goods by hm
responsible) // complain
about pilling (may-15)
5 95% 5 100% 100% 100% 100% 100% Achieved
c
Lab performance
%(Audit H&M, physical
color test)
2.5 100% 2.5 100% 100% 100% 100% 100% Achieved "
d
Chemical & color
performance (Audit H&M,
On ECR+color lab)
2.5 100% 0.5 67% 67% not achieved Mr. Mamun
10 8
Continue……………..
Department
Maxim
um
score
Goal
Achieve
d score
Jan Feb
Marc
h
Apr May Avg. Result Responsible
02. Sample Quality
a Development sample rejection % 3 100% 3 100% 100% 100%100% 100% achieved Mr. Mobin
b Quatation sample rejection % 4.5 95% 4.5 90% 100% 98% 100% 98.13% Achieved "
c Size set sample rejection % 4.5 100% 0 89% 100% 100% 97% 97.30%
Not
achieved
"
d Counter sample rejection % 3 100% 0 100% 100% 94% 96.15%
Not
achieved
,,
15 7.5
03. RQS
a RQS score 45 100 38 38 38 38 38 38 38 achieved Mr. Abraham
45 38
Continue……………..
Department
Maxim
um
score
Goal
Achieved
score
Jan Feb
Marc
h
Apr May Avg. Result Responsible
04. Quality Control
a
Initial / Inline
rejection%
5 95% 0 93% 85% 86% 99% 98% 92.44%
not
achieved
Mr.
Utpal,
Swapon,
Nazrul
b
Final inspection
rejection %
5 98% 5 95% 100% 100% 96% 100% 98.39% Achieved
c
NQC score check inline/
final
N/A
d NQC score N/A
10 5
05. Stop order
a
Stop order
(2014's stop order will
adding this year)
10
No
stop
order
0
No
stop
order
No
stop
order
No
stop
order
No
stop
order
No
stop
order
Not
Achieved
All department
In-total = 90 58.5
Inspection data analysis
H&M QC's report Up to May’2015
(Initial & inline fail %)
Unit Buyer Jan Feb Mar Apr May Avg.
Metro-01 H&M 15.38% 57.14% 15.91% 0.00% 4% 14.93%
Metro-02 H&M 0% 0% 0% 0% 0% 0%
Beacon-
02
H&M 6.25% 7.50% 13.79% 3.57% 2.94% 6.80%
H&M QC's report Up to
May’2015 (Final fail %)
Unit Buyer Jan Feb Mar Apr May Avg.
Metro-01 H&M 100.00% nill 0.00% 0.00% 0% 6.67%
Metro-02 H&M 0% 0% 0.00% 0% 0% 0%
Beacon-02 H&M 4.17% 0.00% 0.00% 4.55% 0% 1.56%
Buyer wise Inspection data
analysis (Trial+Inline fail %)
Unit Buyer Jan Feb Mar Apr May Avg.
Metro-01
H&M 13.59% 8.86% 9.09% 7.25% 5.70% 8.14%
Promodoro 13.33% 6.67% no rep no rep 10.53% 9.38%
Ostin 0% 0% no rep 0% 0% 0.00%
INA 0% 0% 0% 0.00%
Metro-02
H&M 24.27% 14.15% 14.55% 2.42% 5.11% 13.32%
GU 0% 1.28% 0% 0% 0.54%
LERROS 40.63% 37.14% 69.23% 14.29% 41.23%
Calzedonia 12.50% No rep 0% 0% 4.76%
Echo 100% 33.33% 45.45%
Beacon-02
H&M 6.25% 7.50% 13.79% 3.57% 2.94% 6.80%
Varner No rep 50% 40% 8.70% 27.78% 26.77%
Buyer wise Inspection data
analysis (Pre-final + Final) fail %
Unit Buyer Jan Feb Mar Apr May Avg.
Metro-01
H&M 2.21% 0.88% 2.08% 3.21% 3.29% 2.25%
Promodoro 9.09% 4.76% 1.82 4.84% 10.34% 4.96%
Ostin 0% 0% No rep 0% 0% 0.00%
INA 0% 0% 0% 0.00%
Metro-02
H&M 0% 0% 3.45% 0% 0.51% 0.36%
GU 1.82% 1.50% 0% 0% 1.23%
LERROS 0% 0% 0% 0% 0.00%
Calzedonia 0% nill 18.18% 0% 10.53%
Echo 0% 0.00%
Beacon-02
H&M 6.25% 5.77% 2.23% 7.82% 3.97% 5.65%
Varner 1.96% 0.00% 2% 9.09% 5.94% 4.27%
Sewing & Finishing alter &
spot % data analysis up to
May’2015
Sewing alter & spot %
(Goal below 5%)
0%
2%
4%
6%
8%
10%
12%
14%
16%
Jan Feb Mar Apr May Avg.
13%
12% 12%
15%
14%
13.2%
Metro-01
0%
1%
2%
3%
4%
5%
6%
7%
8%
Jan Feb Mar Apr May Avg.
7%
8%
6%
5% 5%
6.2%
Metro-02
6%
6%
7%
7%
Jan Feb Mar Apr May Avg.
7%
6% 6% 6% 6%
6.2%
Beacon-02
Finishing alter & spot %
(Goal below 3%)
0%
5%
10%
15%
20%
Jan Feb Mar Apr May Avg.
14% 14% 14%
20%
18%
16.0%
Metro-01
0%
5%
10%
15%
20%
Jan Feb Mar Apr May Avg.
15%
20%
15%
13%
10%
14.6%
Metro-02
0%
2%
4%
6%
8%
10%
12%
14%
16%
Jan Feb Mar Apr May Avg.
15%
11%
13%
14%
9%
12.4%
Beacon-02
Sewing & Finishing Rejection%
data analysis up to May’2015
Sewing Rejection % -- Goal
below 1%
0.00%
0.10%
0.20%
0.30%
0.40%
0.50%
0.60%
Jan Feb Mar Apr May Avg.
0.38%
0.43% 0.42%
0.55%
0.34%
0.42%
Metro-01
0.00%
0.05%
0.10%
0.15%
0.20%
0.25%
0.30%
Jan Feb Mar Apr May Avg.
0.28%
0.26%
0.19% 0.19%
0.23% 0.23%
Metro-02
0.00%
0.10%
0.20%
0.30%
0.40%
0.50%
Jan Feb Mar Apr May Avg.
0.40%
0.28%
0.32%
0.45%
0.20%
0.33%
Beacon-02
Finishing Rejection % -- Goal
below 1%
0.00%
0.10%
0.20%
0.30%
0.40%
0.50%
0.60%
0.70%
0.80%
Jan Feb Mar Apr May Avg.
0.61%
0.48% 0.46%
0.76%
0.60% 0.58%
Metro-01
0.00%
0.20%
0.40%
0.60%
0.80%
1.00%
1.20%
1.40%
1.60%
Jan Feb Mar Apr May Avg.
1.24%
1.54%
1.26%
0.86%
0.51%
1.08%
Metro-02
0.00%
0.20%
0.40%
0.60%
0.80%
1.00%
Jan Feb Mar Apr May Avg.
0.87% 0.89%
0.43% 0.47% 0.47%
0.63%
Beacon-02
Print Panel Short & Rejection %
-- Goal below 2%
2.13%
1.35%
2.44%
1.89%
1.88%
2.49%
2.62%
3.39%
1.48%
3.22%
1.74%
1.55%
2.34%
0.96%
0.66%
2.09%
1.88%
2.76%
1.44%
2.07%
0.00%
0.50%
1.00%
1.50%
2.00%
2.50%
3.00%
3.50%
4.00%
Jan Feb Mar Apr May
Metro-01
Metro-02
Beacon-02
Average
INHOUSE CHEST PRINT TEST
FAIL % (Mercer Lab)
Buyer Test stage Jan Feb Mar Apr May Avg.
H&M
Sample 8% 0% 6% 0% 4% 3.45%
Trial 23% 12% 17% 0% 40% 18.60%
Bulk 7% 6% 3% 4% 12% 7.57%
GU
Sample 27% 30% 5% 0% 5% 11.88%
OTM/Trial 19% 19% 19% 20% 6% 16.58%
Bulk 13% 17% 9% 7% 5% 11.38%
Varner
Sample 20% 0% 14% 0% 0% 6.56%
Trial 25% 50% 0% 33% 0% 38.71%
Bulk 0% 21% 0% 11% 9% 14.10%
Lerros
Sample 11% 0% 11% 0% 5.56%
Trial 0% 0% 0% 0% 0.00%
Bulk 0% 5% 0% 0% 2.86%
Ostin
Sample 55% 33% 11% 25% 27.03%
Trial 37% 20% 33% 9% 23.33%
Bulk 39% 9% 16% 0% 16.48%
Cazledonia
Sample 0% 0% 0% 0.00%
Trial 33% 0% 0% 16.67%
Bulk 0% 0% 29% 20.00%
INA
Sample 0% 0% 0.00%
Trial 0% 0% 0.00%
Bulk 0% 0% 0.00%
Cut Panel Rejection Summary
up to May-2015
Slub
Hole
Y/C
Lycraout
Misyarn
N/Mark
Allspot
Number
spot
Testreject
Loop
Diashort
Missprint
Oilspot
Softner
spot
Crease
mark
Others
4384
42935
2652 2646
7335 9174
15852
466 621 1383
37052
15070
83 162 160
3516
Category wise rejection qty (pcs) ( Included 3 units )
Jan Feb Mar Apr May Avg.
2.63%
2.02%
1.77%
1.85%
2.20% 2.09%
Month wise rejection %(3units included)
Buyer wise 3rd party physical test
fail %
H&M
GU,eachcolor
GU,bulk
ostin
varner
Promodoro
Calzedonia
INA
4.88%
8.78%
14.75%
0.00%
20.79%
11.54%
50.00%
20.00%
Data Analysis of Sample Section
Sample 3rd PARTY TEST FAIL %
Buyer Sample stage Jan Feb Mar Apr May Avg.
H&M
Development samp. 0% 0% 0% 0% 0.00%
Quatation sample 10% 0% 2% 0% 1.87%
Size set sample 11% 0% 0% 3.45% 2.70%
Counter sample 0% 0% 0% 6.25% 3.85%
GU
Development samp. 0% 0% 0.00%
APP sample 0% 0% 0.00%
Each color sample 0% 0.00%
Varner
Development samp. no rep no rep
Photo sample 0% 0.00%
Size set sample 0% 0.00%
PP sample 0% 0% 0.00%
Ostin
1st sample no rep no rep
PBI sample 0% no rep 0.00%
PPS sample no rep no rep
INA
Photo sample 0% no rep 0.00%
Sales man sample no rep no rep
Size set no rep no rep
Calzedonia
PP Sample 0% 0.00%
Photo sample 16.67% 16.67%
Size set sample 0% 0.00%
INHOUSE SAMPLE FAIL %
Buyer Jan Feb Mar Apr May Avg.
H&M 1.76% 0.87% 1.82% 1.45%
GU 0% 0% 1.60% 0.75%
Varner 0% 0% 1.23% 0.86%
Ostin 0% 0% 5.56% 1.92%
INA 0% 28.57% 0% 11.76%
Calzedonia 0% 0% 3.57% 2.63%
Promodoro 0% 0% 0.00%
AVERAGE = 0.93% 0.58% 2.12% 1.38%
ONTIME SAMPLE
SUBMISSION DELAY %
Buyer Jan Feb Mar Apr May Avg.
H&M 88% 88.00% 93.00% 93.49% 91.04%
GU 80% 84% 46% 93.04% 79.72%
Varner 33% 91% 100% 98.71% 97.35%
Ostin 75% 100% 100% 83.33% 91.84%
INA 100% 100% 100% 100.00%
Calzedonia 50% 100% 85.18% 80.56%
Promodoro 100% 100% 100.00%
Average = 85.62% 87.79% 84.84% 94.27% 89.92%
Jan Feb Mar Apr May Avg.
85.62%
87.79%
84.84%
94.27%
89.92%
Month wise average delay
%
Supplementary Analysis (Include 3
Units), Up to May-2015
Category wise Supplementary
Metro-1 Metro-2 Beacon-2 In-total
Cut Panel 2612 485 1189 4286
Screen Print 524 454 275 1253
Dyeing bal./problem 150 150
Washing 127 127
Dia + / - 509 509
GSM + / - 110 678 332 1120
Complete gmts rejection 123 241 364
Supplementary balance
Pcs cut wash
Complete gmts shading
Consumption problem 1297 1297
Fabric return 0
uneven/running shade 66 374 440
AOP problem 1800 1800
cutting
Pattern increase
Technical
Rib 268 149 417
Others 185 185
IN-TOTAL 7336 2201 2411 11948
Fabric delivery (kg) 407256 297953 251,805 957014
Supplementary % 1.80% 0.74% 0.96% 1.25%
Month wise supplementary %
(Included 3 units)
Jan Feb Mar Apr May Avg.
1.58%
0.95%
0.65%
0.79%
1.25%
1.04%
Month wise supplementary % (3 units included)
Indent Nonconforming Report –
Metro Unit-2
Date Buyer Order No Style Access. Name
Correct
information
Mistake on indent
Merchandis
er
Cause of
Nonconfirm
17.05.15 H&M 234550
Mario Pattern
Trow.
CARE LABEL
SATEN REBON
BLACK
SATEN REBON
OFF WHITE
Riblu
" " " " ME LABEL " " "
21.05.15 GU
603245F0
28A
W S Graphic T
shirt
Interlining
Sample has
Interlining.
Not required Rony saha
24.05.15 H&M 250010 Lisa Pj Kaff Label GB &DE
DE Country Not
Required
Riblu
" " 251013 " " " " "
27.05.15 GU
60275F05
6A
W S SWEATER
LONG
WOOLY TAPE Sample use Not required Rony saha
25.05.15 " GM 000A C NECK CARE Label
ITEM CODE (52-
05)
ITEM CODE (52-
01)
SHAKIL Order Wrong
" " GM001 V NECK "
ITEM CODE (52-
04)
ITEM CODE (52-
01)
SHAKIL Order Wrong
30.05.15 "
60245F04
9A
"
ITEM CODE(53-
03)
ITEM CODE(53-
01)
ASAD Order Wrong
Thanks……….

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Quality Presentation-2

  • 1. Analysis of Quality Scorecard – Up To May-2015
  • 2. Department Maximum score Goal Achieved score Jan Feb March Apr May Result Responsible 01. Quality Assurance dept. a Chemical test rejection% (H&M)// 2014's stop order was related for chemical fault, it will count this year. 0 100% 0 100% 100% 100% 100% 100% Not achieved Mrs. Akhi b Physical test rejection% (H&M in-house, pick up bulk goods by hm responsible) // complain about pilling (may-15) 5 95% 5 100% 100% 100% 100% 100% Achieved c Lab performance %(Audit H&M, physical color test) 2.5 100% 2.5 100% 100% 100% 100% 100% Achieved " d Chemical & color performance (Audit H&M, On ECR+color lab) 2.5 100% 0.5 67% 67% not achieved Mr. Mamun 10 8
  • 3. Continue…………….. Department Maxim um score Goal Achieve d score Jan Feb Marc h Apr May Avg. Result Responsible 02. Sample Quality a Development sample rejection % 3 100% 3 100% 100% 100%100% 100% achieved Mr. Mobin b Quatation sample rejection % 4.5 95% 4.5 90% 100% 98% 100% 98.13% Achieved " c Size set sample rejection % 4.5 100% 0 89% 100% 100% 97% 97.30% Not achieved " d Counter sample rejection % 3 100% 0 100% 100% 94% 96.15% Not achieved ,, 15 7.5 03. RQS a RQS score 45 100 38 38 38 38 38 38 38 achieved Mr. Abraham 45 38
  • 4. Continue…………….. Department Maxim um score Goal Achieved score Jan Feb Marc h Apr May Avg. Result Responsible 04. Quality Control a Initial / Inline rejection% 5 95% 0 93% 85% 86% 99% 98% 92.44% not achieved Mr. Utpal, Swapon, Nazrul b Final inspection rejection % 5 98% 5 95% 100% 100% 96% 100% 98.39% Achieved c NQC score check inline/ final N/A d NQC score N/A 10 5 05. Stop order a Stop order (2014's stop order will adding this year) 10 No stop order 0 No stop order No stop order No stop order No stop order No stop order Not Achieved All department In-total = 90 58.5
  • 6. H&M QC's report Up to May’2015 (Initial & inline fail %) Unit Buyer Jan Feb Mar Apr May Avg. Metro-01 H&M 15.38% 57.14% 15.91% 0.00% 4% 14.93% Metro-02 H&M 0% 0% 0% 0% 0% 0% Beacon- 02 H&M 6.25% 7.50% 13.79% 3.57% 2.94% 6.80%
  • 7. H&M QC's report Up to May’2015 (Final fail %) Unit Buyer Jan Feb Mar Apr May Avg. Metro-01 H&M 100.00% nill 0.00% 0.00% 0% 6.67% Metro-02 H&M 0% 0% 0.00% 0% 0% 0% Beacon-02 H&M 4.17% 0.00% 0.00% 4.55% 0% 1.56%
  • 8. Buyer wise Inspection data analysis (Trial+Inline fail %) Unit Buyer Jan Feb Mar Apr May Avg. Metro-01 H&M 13.59% 8.86% 9.09% 7.25% 5.70% 8.14% Promodoro 13.33% 6.67% no rep no rep 10.53% 9.38% Ostin 0% 0% no rep 0% 0% 0.00% INA 0% 0% 0% 0.00% Metro-02 H&M 24.27% 14.15% 14.55% 2.42% 5.11% 13.32% GU 0% 1.28% 0% 0% 0.54% LERROS 40.63% 37.14% 69.23% 14.29% 41.23% Calzedonia 12.50% No rep 0% 0% 4.76% Echo 100% 33.33% 45.45% Beacon-02 H&M 6.25% 7.50% 13.79% 3.57% 2.94% 6.80% Varner No rep 50% 40% 8.70% 27.78% 26.77%
  • 9. Buyer wise Inspection data analysis (Pre-final + Final) fail % Unit Buyer Jan Feb Mar Apr May Avg. Metro-01 H&M 2.21% 0.88% 2.08% 3.21% 3.29% 2.25% Promodoro 9.09% 4.76% 1.82 4.84% 10.34% 4.96% Ostin 0% 0% No rep 0% 0% 0.00% INA 0% 0% 0% 0.00% Metro-02 H&M 0% 0% 3.45% 0% 0.51% 0.36% GU 1.82% 1.50% 0% 0% 1.23% LERROS 0% 0% 0% 0% 0.00% Calzedonia 0% nill 18.18% 0% 10.53% Echo 0% 0.00% Beacon-02 H&M 6.25% 5.77% 2.23% 7.82% 3.97% 5.65% Varner 1.96% 0.00% 2% 9.09% 5.94% 4.27%
  • 10. Sewing & Finishing alter & spot % data analysis up to May’2015
  • 11. Sewing alter & spot % (Goal below 5%) 0% 2% 4% 6% 8% 10% 12% 14% 16% Jan Feb Mar Apr May Avg. 13% 12% 12% 15% 14% 13.2% Metro-01 0% 1% 2% 3% 4% 5% 6% 7% 8% Jan Feb Mar Apr May Avg. 7% 8% 6% 5% 5% 6.2% Metro-02 6% 6% 7% 7% Jan Feb Mar Apr May Avg. 7% 6% 6% 6% 6% 6.2% Beacon-02
  • 12. Finishing alter & spot % (Goal below 3%) 0% 5% 10% 15% 20% Jan Feb Mar Apr May Avg. 14% 14% 14% 20% 18% 16.0% Metro-01 0% 5% 10% 15% 20% Jan Feb Mar Apr May Avg. 15% 20% 15% 13% 10% 14.6% Metro-02 0% 2% 4% 6% 8% 10% 12% 14% 16% Jan Feb Mar Apr May Avg. 15% 11% 13% 14% 9% 12.4% Beacon-02
  • 13. Sewing & Finishing Rejection% data analysis up to May’2015
  • 14. Sewing Rejection % -- Goal below 1% 0.00% 0.10% 0.20% 0.30% 0.40% 0.50% 0.60% Jan Feb Mar Apr May Avg. 0.38% 0.43% 0.42% 0.55% 0.34% 0.42% Metro-01 0.00% 0.05% 0.10% 0.15% 0.20% 0.25% 0.30% Jan Feb Mar Apr May Avg. 0.28% 0.26% 0.19% 0.19% 0.23% 0.23% Metro-02 0.00% 0.10% 0.20% 0.30% 0.40% 0.50% Jan Feb Mar Apr May Avg. 0.40% 0.28% 0.32% 0.45% 0.20% 0.33% Beacon-02
  • 15. Finishing Rejection % -- Goal below 1% 0.00% 0.10% 0.20% 0.30% 0.40% 0.50% 0.60% 0.70% 0.80% Jan Feb Mar Apr May Avg. 0.61% 0.48% 0.46% 0.76% 0.60% 0.58% Metro-01 0.00% 0.20% 0.40% 0.60% 0.80% 1.00% 1.20% 1.40% 1.60% Jan Feb Mar Apr May Avg. 1.24% 1.54% 1.26% 0.86% 0.51% 1.08% Metro-02 0.00% 0.20% 0.40% 0.60% 0.80% 1.00% Jan Feb Mar Apr May Avg. 0.87% 0.89% 0.43% 0.47% 0.47% 0.63% Beacon-02
  • 16. Print Panel Short & Rejection % -- Goal below 2% 2.13% 1.35% 2.44% 1.89% 1.88% 2.49% 2.62% 3.39% 1.48% 3.22% 1.74% 1.55% 2.34% 0.96% 0.66% 2.09% 1.88% 2.76% 1.44% 2.07% 0.00% 0.50% 1.00% 1.50% 2.00% 2.50% 3.00% 3.50% 4.00% Jan Feb Mar Apr May Metro-01 Metro-02 Beacon-02 Average
  • 17. INHOUSE CHEST PRINT TEST FAIL % (Mercer Lab) Buyer Test stage Jan Feb Mar Apr May Avg. H&M Sample 8% 0% 6% 0% 4% 3.45% Trial 23% 12% 17% 0% 40% 18.60% Bulk 7% 6% 3% 4% 12% 7.57% GU Sample 27% 30% 5% 0% 5% 11.88% OTM/Trial 19% 19% 19% 20% 6% 16.58% Bulk 13% 17% 9% 7% 5% 11.38% Varner Sample 20% 0% 14% 0% 0% 6.56% Trial 25% 50% 0% 33% 0% 38.71% Bulk 0% 21% 0% 11% 9% 14.10% Lerros Sample 11% 0% 11% 0% 5.56% Trial 0% 0% 0% 0% 0.00% Bulk 0% 5% 0% 0% 2.86% Ostin Sample 55% 33% 11% 25% 27.03% Trial 37% 20% 33% 9% 23.33% Bulk 39% 9% 16% 0% 16.48% Cazledonia Sample 0% 0% 0% 0.00% Trial 33% 0% 0% 16.67% Bulk 0% 0% 29% 20.00% INA Sample 0% 0% 0.00% Trial 0% 0% 0.00% Bulk 0% 0% 0.00%
  • 18. Cut Panel Rejection Summary up to May-2015
  • 19. Slub Hole Y/C Lycraout Misyarn N/Mark Allspot Number spot Testreject Loop Diashort Missprint Oilspot Softner spot Crease mark Others 4384 42935 2652 2646 7335 9174 15852 466 621 1383 37052 15070 83 162 160 3516 Category wise rejection qty (pcs) ( Included 3 units ) Jan Feb Mar Apr May Avg. 2.63% 2.02% 1.77% 1.85% 2.20% 2.09% Month wise rejection %(3units included)
  • 20. Buyer wise 3rd party physical test fail % H&M GU,eachcolor GU,bulk ostin varner Promodoro Calzedonia INA 4.88% 8.78% 14.75% 0.00% 20.79% 11.54% 50.00% 20.00%
  • 21. Data Analysis of Sample Section
  • 22. Sample 3rd PARTY TEST FAIL % Buyer Sample stage Jan Feb Mar Apr May Avg. H&M Development samp. 0% 0% 0% 0% 0.00% Quatation sample 10% 0% 2% 0% 1.87% Size set sample 11% 0% 0% 3.45% 2.70% Counter sample 0% 0% 0% 6.25% 3.85% GU Development samp. 0% 0% 0.00% APP sample 0% 0% 0.00% Each color sample 0% 0.00% Varner Development samp. no rep no rep Photo sample 0% 0.00% Size set sample 0% 0.00% PP sample 0% 0% 0.00% Ostin 1st sample no rep no rep PBI sample 0% no rep 0.00% PPS sample no rep no rep INA Photo sample 0% no rep 0.00% Sales man sample no rep no rep Size set no rep no rep Calzedonia PP Sample 0% 0.00% Photo sample 16.67% 16.67% Size set sample 0% 0.00%
  • 23. INHOUSE SAMPLE FAIL % Buyer Jan Feb Mar Apr May Avg. H&M 1.76% 0.87% 1.82% 1.45% GU 0% 0% 1.60% 0.75% Varner 0% 0% 1.23% 0.86% Ostin 0% 0% 5.56% 1.92% INA 0% 28.57% 0% 11.76% Calzedonia 0% 0% 3.57% 2.63% Promodoro 0% 0% 0.00% AVERAGE = 0.93% 0.58% 2.12% 1.38%
  • 24. ONTIME SAMPLE SUBMISSION DELAY % Buyer Jan Feb Mar Apr May Avg. H&M 88% 88.00% 93.00% 93.49% 91.04% GU 80% 84% 46% 93.04% 79.72% Varner 33% 91% 100% 98.71% 97.35% Ostin 75% 100% 100% 83.33% 91.84% INA 100% 100% 100% 100.00% Calzedonia 50% 100% 85.18% 80.56% Promodoro 100% 100% 100.00% Average = 85.62% 87.79% 84.84% 94.27% 89.92% Jan Feb Mar Apr May Avg. 85.62% 87.79% 84.84% 94.27% 89.92% Month wise average delay %
  • 25. Supplementary Analysis (Include 3 Units), Up to May-2015
  • 26. Category wise Supplementary Metro-1 Metro-2 Beacon-2 In-total Cut Panel 2612 485 1189 4286 Screen Print 524 454 275 1253 Dyeing bal./problem 150 150 Washing 127 127 Dia + / - 509 509 GSM + / - 110 678 332 1120 Complete gmts rejection 123 241 364 Supplementary balance Pcs cut wash Complete gmts shading Consumption problem 1297 1297 Fabric return 0 uneven/running shade 66 374 440 AOP problem 1800 1800 cutting Pattern increase Technical Rib 268 149 417 Others 185 185 IN-TOTAL 7336 2201 2411 11948 Fabric delivery (kg) 407256 297953 251,805 957014 Supplementary % 1.80% 0.74% 0.96% 1.25%
  • 27. Month wise supplementary % (Included 3 units) Jan Feb Mar Apr May Avg. 1.58% 0.95% 0.65% 0.79% 1.25% 1.04% Month wise supplementary % (3 units included)
  • 28. Indent Nonconforming Report – Metro Unit-2 Date Buyer Order No Style Access. Name Correct information Mistake on indent Merchandis er Cause of Nonconfirm 17.05.15 H&M 234550 Mario Pattern Trow. CARE LABEL SATEN REBON BLACK SATEN REBON OFF WHITE Riblu " " " " ME LABEL " " " 21.05.15 GU 603245F0 28A W S Graphic T shirt Interlining Sample has Interlining. Not required Rony saha 24.05.15 H&M 250010 Lisa Pj Kaff Label GB &DE DE Country Not Required Riblu " " 251013 " " " " " 27.05.15 GU 60275F05 6A W S SWEATER LONG WOOLY TAPE Sample use Not required Rony saha 25.05.15 " GM 000A C NECK CARE Label ITEM CODE (52- 05) ITEM CODE (52- 01) SHAKIL Order Wrong " " GM001 V NECK " ITEM CODE (52- 04) ITEM CODE (52- 01) SHAKIL Order Wrong 30.05.15 " 60245F04 9A " ITEM CODE(53- 03) ITEM CODE(53- 01) ASAD Order Wrong