2. 3+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com
Since our founding in 1883, E.H. Wachs has manufac-
tured the world’s finest portable pipe machine tools, valve
exercisers and related equipment. Today, we design and
build products that continue to set new standards for
quality, precision and durability.
complete
2 www.ehwachs.com +1.847.537.8800 I In USA 800. 323.8185 3+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com
Wachs brings this same commitment to excellence to our full line of High Purity
cutting and weld prep products, an arena where precision cutting and weld
preparation is mandatory, not optional.
Due to the widespread implementation of automatic orbital welding, proper
weld prep is the critical first step to successfully using this equipment, and is
equally important for even the most skilled manual welder. E.H. Wachs High
Purity products are Superior Equipment that deliver highly repeatable results to
minimize or totally eliminate defects or rework, a crucial consideration in this
high liability era.
All of our products are individually hand assembled and tested by our master
craftsmen before shipment, and are built to world class standards. E.H. Wachs
is ISO 9001 certified, and reflecting our manufacturing excellence was named
one of the “Ten Best Machine Shops” by American Machinist Magazine. Sold and
supported worldwide, our High Purity machine tools offer a pure combination of
value, precision and quality.
When you partner with E.H. Wachs, that partnership means our equipment will
be supported with the training, service, parts and accessories that will keep
these machines on the job, year in and year out. Don’t just take our word for it,
call your Wachs representative today for more information and see why we say
Superior Equipment. Complete Support.
Contents
TSE 1.0 Tube Squaring Machine 4 – 5
FSE 1.0 Fitting and Squaring Machine 6 – 7
TFS 2.0 Tube Fitting and Squaring Machine 8 – 9
SDB 103 Portable Pipe & Tube Preparation Machine 10 – 11
TC 4.5 Tube Cut-Off Saw 12 – 13
TL 2.0 & TL 4.0 Tube Lathe 14 – 15
SDSF 1.0 — SDSF 6.0 Small Diameter Split Frame 16 – 17
TQ 1.0 Tube Weld Sampling Machine 18 – 19
Replacement Facing Tool Bits 20 – 21
Replacement Tube Saw Blades 20 – 21
Rental 22
Wachs High Purity Reference Chart 23
Superior
E.H. Wachs circa 1932
3. TSE 1.0 Tube Squaring Maching
Optional right angle drive available
5+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com4 www.ehwachs.com +1.847.537.8800 I In USA 800. 323.8185 5+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com
Precise speed control is essential to maximizing tool life and controlling precision
machining of surfaces. The feed system is a linear advance design which permits
accurate indexing in ±0.002” (±0.05mm) increments. This “Micrometer” index
gauge allows for precise machining operations, giving the operator excellent control
when material removal is critical to maintain tubing lengths. The TSE 1.0 offers fast
production operation plus easy handling, improved finishes and consistent cuts. It’s
ideal for contractors, fabricators, production, and / or maintenance departments,
especially where automatic welding is employed.
The Wachs TSE 1.0 is a lightweight, hand held or bench mounted portable
tool designed for precision machining of square, burr-free faces on tubing from
.250” through 1.00” (6.35mm – 25.4mm) O.D. This unit features a unique hand
rotating collet closure system and stainless steel collets (standard). The TSE 1.0
utilizes a trigger activated variable speed electric motor.
TSE1.0
• Square burr free preps on all
tubing from .250” through 1.00”
(6.35mm – 25.4mm) O.D.
• Manual (hand held) or bench
mount operation
• Square ends consistently
within 0.001” perpendiclar
to the outside tube diameter
• Available in cordless or
electric models (110v standard
or 220v)
• Micrometer index gauge allows
linear feed in .002 increments
• Exclusive tooling design
channels chips away from
electro polished tube I.D.
• 180˚ Cutter window provides
a clear view of the cut during
operation.
• Variable speed (0 – 900rpm)
critical to machining and
maximizing tool life on high
alloy and stainless steel
material.
Tube Squaring Machine
STAINLESS STEEL COLLETS
PART # SIZE
18-404-02 .250” collet
18-404-04 .375” collet
18-404-06 .500” collet
18-404-08 .625” collet
18-404-10 .750” collet
18-404-14 1.00” collet
REPLACEMENT TOOLING — TSE 1.0 FACING TOOL BITS
PART # SIZE
18-701-00 Individual standard facing tool bit
18-701-01 10 pack, zirconium coated
18-701-02 10 pack, titanium coated
18-701-03 10 pack, standard facing tool bits
18-701-04 Individual facing tool for hard materials
accessories
PART # DESCRIPTION
18-401-00 Custom storage case
18-402-02 Bench stand
SPECIFICATIONS
CAPACITY: .250” to 1” (6.35mm – 25.4mm) O.D. tube
TUBE WALL: .020” (.5mm) min. to .120” (3mm) max.
MATERIAL: Stainless steel / high alloy
CLAMPING: Stainless steel collets
CLEARANCE: 1.5” (38.1mm) from tube centerline
FEED SYSTEM: Linear positive manual advance with 0.400” maxium axial stroke with index gauge
WEIGHT: 8 lbs. (3.63 kg)
FINISH: Hard anodize and stainless steel
MOTOR: 110v or 220v electric, dual speed control, load sensing speed stabilization, safety clutch
SPEED: Variable, 0 - 900 rpm
MACHINE DIMENSIONS: 15” L x 7” H x 3” W (381mm L x 177.8mm H x 76.2mm W)
STANDARD: TSE 1.0 Machine, operating tools and manual
OPTIONAL: Special size stainless steel collets, storage case, bench mount and cutting tool bits
Ordering Information
The TSE 1.0 Tube Facing Machine (covers tube from .250” to 1.0”) includes machine motor, operating tools and manual.
Optional right angle drive available.
PART # DESCRIPTION
18-000-01 TSE 1.0, 110v 60Hz Milwaukee
18-000-02 TSE 1.0, 220v 50Hz Milwaukee
18-000-05 TSE 1.0, 110v 50/60Hz Metabo
18-000-06 TSE 1.0, 220v 50/60Hz Metabo
Stainless steel collets
4. 7+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com
accessories
PART # DESCRIPTION
18-401-00 Custom storage case
18-402-00 Bench stand
6 www.ehwachs.com +1.847.537.8800 I In USA 800. 323.8185 7+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com6
The FSE 1.0 is the perfect tool for critical high purity fabrication where automatic
welding is used. The FSE 1.0 utilizes a trigger activated variable speed electric motor.
The unique micro-fitting and tube clamping system centers and squares automatically
on as little as .165” (4.19mm) grip length without deformation. The FSE 1.0 offers fast
production operation plus easy handling, improved finishes and consistent cuts. It’s
ideal for contractors, fabricators, and in production or maintenance departments,
especially where automatic welding is employed.
The Wachs FSE 1.0 is a lightweight, bench mounted, portable tool for precision
end finishing on fittings and tubes in seconds. The FSE 1.0 is capable of square,
burr-free end preps on micro fittings and tubes from .125” through 1.00”
(3.175mm – 25.4mm) O.D. This model features a unique lock down and release
clamping system that is ideal for volume applications.
FSE1.0Fitting and Squaring Machine
• A portable electric tool for
precise end finishing on fittings
and tubes in seconds.
• Square burr free end preps
from .125” through 1.00”
(3.175mm – 25.4mm) O.D.
• Ideal for high purity tube
fabrication where automatic
welding is used.
• Unique microfitting and tube
clamping system centers and
squares automatically on as little
as .165” (4.19mm) perch length
without tube deformation.
• Micrometer Index Gauge for
precise machining to exact lengths.
• 180˚ Cutter Window provides
a clear view of the cut during
operation.
• Exclusive Tooling Design
channels chips away from electro
polished tube I.D.
• Bench Mount System Standard
quickly removable for in-line
applications such as congested
tube racks.
Ordering Information
The FSE 1.0 Mircofitting Facing Machine (covers microfittings and tube from .125” to 1.0”) includes machine, motor, operating tools and manual.
Optional right angle drive available.
PART # DESCRIPTION
18-000-03 FSE, 110v 60Hz Milwaukee
18-000-04 FSE, 220v 50Hz Milwaukee
18-000-07 FSE, 110v 50/60Hz Metabo
18-000-08 FSE, 220v 50/60Hz Metabo
SPECIFICATIONS
CAPACITY: .125” to 1” (3.18mm – 2.5mm) O.D.
TUBE WALL: .020” (.5mm) min. to .120” (3mm) max.
MATERIAL: Stainless steel / high alloy
CLAMPING: Stainless steel clamp shoes, .250” (6.35mm) wide
CLEARANCE: 1.5” (38.1mm) from tube centerline
FEED SYSTEM: Linear positive manual advance, 0.400” maximum axial stroke with index gauge
WEIGHT: 8 lbs (3.63 kg)
FINISH: Hard anodize and stainless steel
MOTOR: 110v or 220v electric, dual speed control, load sensing speed stabilization, safety clutch
SPEED: Variable, 0 - 900 rpm
MACHINE DIMENSIONS: 14” L x 7” H x 3” W (355.6mm L x 177.8mm x 76.2mm W)
STANDARD: FSE 1.0 Machine, operating tools and manual
OPTIONAL: Stainless steel clamp shoes, storage case, bench mount and cutting tool bit
STAINLESS STEEL SHOES
Inches millimeters inches microfitting
PART # SIZE PART # SIZE PART # SIZE
18-403-00 .125” shoes 18-403-36 6mm shoes 18-403-20 .125” microfitting shoes
18-403-01 .187” shoes 18-403-38 8mm shoes 18-403-22 .375” microfitting shoes
18-403-02 .250” shoes 18-403-40 10mm shoes 18-403-23 .500” microfitting shoes
18-403-04 .375” shoes 18-403-42 12mm shoes 18-403-25 .250” VCR microfitting shoes
18-403-06 .500” shoes 18-403-44 14mm shoes 18-403-21 .250” microfitting shoes
18-403-08 .625” shoes 18-403-46 16mm shoes
18-403-10 .750” shoes 18-403-48 18mm shoes
18-403-14 1.00” shoes 18-403-50 20mm shoes
18-403-55 25mm shoes
FSE 1.0 with micrometer index gauge
Optional right angle drive available
REPLACEMENT TOOLING — FSE 1.0 FACING TOOL BITS
PART # SIZE
18-701-00 Individual standard facing tool bit
18-701-01 10 pack, zirconium coated
18-701-02 10 pack, titanium coated
18-701-03 10 pack, standard facing tool bits
18-701-04 Individual facing tool for hard materials
18-701-05 Individual extended facing tool for
microfittings
5. 9+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com8 www.ehwachs.com +1.847.537.8800 I In USA 800. 323.8185 9+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com
The TFS is a Portable Electric Tool designed to produce square, burr-free end
preparation on tubes, tube fittings, elbows, ferrules and thin wall pipe from .500
(12.7mm) through 4.50” (114mm) O.D. with wall thickness up to .120” (3mm).
TFS
• Interchangeable Machining
Heads minimize radial clearance
and maximizes cutting range —
benefits of two machines in one.
• Micrometer Index Gauge for
precise machining to exact
length and increased tool life.
• 180° Cutter Window provides
a clear view of cutting operation
and easy tool bit change out.
• Unique all Stainless Steel
Clamping System centers and
squares automatically on as
little as 1” (25.4mm) perch length
without tube deformation.
• Bench Mount System quickly
converts to a hand held machine
for in-line applications.
• Exclusive Tool Bit Grind
channels chips away from
tube I.D. to protect
electro-polished surfaces.
Stainless steel shoes, TFS 2.5
Part # Description
19-070-05 .500” shoes
19-070-07 .750” shoes
19-070-10 1.0” shoes
19-070-20 1.315” shoes
19-070-30 1.5” shoes
19-070-40 1.66” shoes
19-070-50 1.9” shoes
19-070-60 2.0” shoes
19-070-70 2.375” shoes
19-070-80 2.5” shoes
Part # Description
19-000-02 TFS 2.5, 110v 50/60Hz Metabo
19-000-04 TFS 4.5, 110v 50/60Hz Metabo
19-000-06 TFS 2.5/4.5, 110v 50/60Hz Metabo
19-000-22 TFS 2.5, 220v 50/60Hz Metabo
19-000-24 TFS 4.5, 220v 50/60Hz Metabo
19-000-26 TFS 2.5/4.5, 220v 50/60Hz Metabo
Ordering Information
The TFS Tube and Fitting Facing Machine (covers tube and fittings from .5” to 4.5”) includes machine, motor, bench stand, head assembly,
storage case, operating tools and manual.
SPECIFICATIONS
Capacity: .5” to 4.5” (12.7mm – 114.3mm) O.D. tube
Tube Wall: .030” min. – .120” max. (.762mm min. – 3mm max.)
Material: Stainless steel / high alloy
Clamping: Stainless steel clamp shoes
2.5” Head: 1” (25.4mm) clamp width
4.5” Head: 1.375” (35mm) clamp width
Feed System: Linear positive manual advance with 0.400” maximum axial stroke with index gauge
Weight: TFS 2.5: 14 lbs (6.35Kg) w/o clamp shoes, TFS 4.5: 18 lbs (8.16Kg) w/o clamp shoes
Finish: Hard anodize and stainless steel
Motor: Metabo 110v or 220v, on-off, dial speed control, load sensing speed stabilization, safety clutch
MACHINE Dimensions: TFS 2.5: 8.3” L x 6.7” H x 5.8” W (210.82mm L x 170.18mm H x 147.32mm W)
Standard: TFS machine, bench mount, storage case, operating tools and manual
Optional: Stainless steel shoes for any size from .5” to 6.625” (12.7mm – 168.3mm) O.D. and tool bits
REPLACEMENT TOOLING — TFS FACING TOOL BITS
PART # SIZE
18-701-00 Individual standard facing tool bit
18-701-01 10 pack, zirconium coated
18-701-02 10 pack, titanium coated
18-701-03 10 pack, standard facing tool bits
18-701-04 Individual facing tool for hard materials
Stainless steel shoes, TFS 4.5
PART # SIZE
19-071-10 2.88” shoes
19-071-20 3.0” shoes
19-071-30 3.5” shoes
19-071-40 4.0” shoes
19-071-50 4.5” shoes
Material can be machined in seconds using the TFS. This model has interchangeable
clamping heads which provide the utmost in size range flexibility, clearance, and
economy. This tool is ideal for High Purity Tube Fabrication. Particularly where
Automatic Welding is used. Models available to 6.625”.
Tube Fitting and Squaring Machine
TFS 4.5
TFS 2.5
Collet Head Assemblies
6. 11+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com
Versatile Design
• Aluminum alloy casting is tough yet lightweight.
• Precision tapered roller bearings and self
lubrication bushings maximize machine life.
• Four tool, rotating head with large “easy
access” tool locking set screws.
• High strength, large diameter mandrel and
wide profile chuck legs to maximize rigidity.
• Dual key design makes tool feed easy, absorbs
torque and reduces operator fatigue.
• “Quick change” extension legs use captivated
fasteners.
• Standard mandrel covers a broad size range
from 1.16” I.D. to 4.5” O.D. (29.4mm – 114.3mm)
• Right angle air motor placement satisfies
minimum clearance requirements.
Fast Setup & Operation
• Lightweight for easy handling. Set up and
operate from storage case to pipe in 5 minutes.
• Bevels 2” schedule 80 stainless steel pipe
in less than one minute.
• Simple Operation: Convenient on-off motor
controls, adjustable hand grip speed control
and in-feed hand wheel with indices for
precise measurement.
• One adjustment, universal three leg chuck
automatically centers the machine into pipe I.D.
• “Easy Release” chuck retracts smoothly for fast
machine removal from pipe.
10 www.ehwachs.com +1.847.537.8800 I In USA 800. 323.8185 11+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com
E.H. Wachs SDB 103/3, a hand held beveling machine that delivers maximum
power and performance for fast, accurate weld preps on pipe and tube from
.875” I.D. through 4.5” O.D. (22.2mm to 114.3mm). Face, bevel and counter
bore simultaneously on carbon, stainless and high alloy steels. Benefit from the
SDB’s versatility. Machine boiler tube, heavy wall pipe, thin wall tube, prep elbows
and face flanges with the SDB 103/3.
SDB103Portable Pipe &
Tube Preparation Machine
.875 I.D. through 4.5” O.D.
(29.5mm – 114.3mm)
• Four tool, slotted rotating head
with large “easy access” tool
locking set screws.
• Standard mandrel covers a broad
size range from 1.16” I.D. to 4.5” O.D.
(29.5mm I.D. – 114.3mm O.D.)
• Lightweight for easy handling.
Set up and operate from storage
case to tube in 5 minutes.
• Collet mandrels for thin wall pipe
or tube
SPECIFICATIONS
Capacity: 0.875” I.D. to 4.5” O.D. (22.2mm I.D. to 114.3mm O.D.)
Tube Wall: .020” (.05mm) min. to .438” (11.13mm) max.
Material: Stainless steel, high alloy
Mandrels: Standard, 1.16” – 4.16” (29.4 – 105.6mm) I.D.
Clearance: 2.125” (54mm) from tube centerline
Feed system: Manual, indexed feed dial, 2.5” (63.5mm) max. feed (std. mandrel)
.0625” (1.5mm) per revolution
Weight: 20lbs (9.08kg)
Finish: Powder coat (red)
Motor: Air, 160rpm free speed – 160ft-lbs torque
Tool Speed: 0 - 80 rpm
MACHINE Dimensions: 18” H x 4.25” W x 16.25” L (457.2mm H x 107.95mm W x 412.75mm L)
Standard: Air motor with variable speed control
Optional: Small mandrel .875” to 1.250” (22.2 – 31.7mm) I.D.
Collet mandrels for tube or pipe 1.375 to 4.378 (34.9 – 111.1mm) I.D.
Drive Options: Pneumatic or electric
Part # Description
16-000-01 Air machine, 35fm @ 90psi
16-000-02 Electric machine, 110v 50/60Hz Metabo
16-000-03 Electric machine, 220v 50/60Hz Metabo
Ordering Information
Collet Mandrel
REPLACEMENT TOOLING — SDB 103 TOOL BITS
PART # SIZE
26-410-02 Facing bit
26-411-02 37.5º bevel bit
SDB 103 Electric
SDB 103 Pneumatic
7. 13+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com12 www.ehwachs.com +1.847.537.8800 I In USA 800. 323.8185 13+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com
Ordering Information
The TC 4.5 Tube and Pipe Cut-off Saw (covers tube and pipe from .5” to 4.5”) includes machine, motor, bench mount, storage case, operating
tools and manual.
TC4.5Tube Cut-Off Saw
Portable bench mounted tube
cut-off saw for .500” through
4.50” (12.7 mm – 114 mm) O.D.
Thin wall stainless steel tube
or pipe.
• Produce “ready to weld” square
burr-free cuts in seconds
• Rugged cast iron construction,
yet weighs only 63 lbs.
• Cut line indicator, controls cut
length to within .015”
• Outboard cutting location to cut
fittings and elbows
• Standard 2 speed motor variable
rpm range to cut any material
• Bench mount clamp system and
steel storage case included
SPECIFICATIONS
Capacity: .5” to 4.5” O.D. (12.7mm – 114mm) tube
Tube Wall: .030” min. to .120” (.762mm – 3mm) max.
Material: Stainless steel / high alloy
Clamping: Vertical jaws with hand-operated vise
Mounting: 5” min. inboard, 9.5” min. outboard
Feed System: Manual 360º rotation
Weight: 63lbs (29kg)
Finish: Safety yellow powder coat and zinc plating
Motor: Metabo 110v or 220v , on-off, dial speed control, load sensing speed stabilization, safety clutch
Motor Speed: 10 – 200rpm variable with 2 speed gearbox
(10 – 80rpm low range)
(30 – 200rpm high range)
MACHINE Dimensions: 15” L x 20” H x 9” W (381mm L x 508mm H x 228.6mm W)
Standard: TC 4.5 machine, bench mount, storage case, operating tools and manual
Optional: Saw blades and cord swivel (export only)
The TC 4.5 tube cut-off saw is designed to produce precise 360º perpendicular
cutting of high alloy and stainless steel tubing, tees and elbows in ranges from
.500” to 4.50”. The unique self-aligning clamping system covers the entire range
without additional extensions.
The unit is lightweight, only 63 pounds and allows for quick and easy set up. In
addition, this saw has a 2 speed motor with variable RPM range. This feature is critical
for maximizing blade life when sawing duplex or other high alloy material. Band saws
and other methods typically produce cuts that are not perpendicular which require
additional machining and decrease tool life significantly. The TC 4.5 is a low cost
economical solution for anyone cutting sanitary or high purity tubes and fittings
especially prior to welding.
TC 4.5
Part # Description
20-000-01 TC 4.5, 110v 50/60Hz Metabo
20-000-02 TC 4.5, 220v 50/60Hz Metabo
replacement tooling — tC 4.5 saw blades
Part # Description
20-600-01 Individual fine tooth saw for up to .035” wall
20-610-01 10 pack, fine tooth saw for up to .035” wall
20-600-02 Individual medium tooth saw for up to .080” wall
20-610-02 10 pack, medium tooth saw for up to .080” wall
20-600-03 Individual coarse tooth saw for up to .120” wall
20-610-03 10 pack, coarse tooth saw for up to .120” wall
• Lightweight, easy to set up.
• Unique vertical vise screw.
• Convenient cut line indicator.
• Standard self aligning clamping vise
covers the entire tube clamping range
.500” to 4.50” O.D. (12.7 - 114mm) No
extension required.
• Corrosion resistant finish applied to
metal components.
• Ideal for construction and maintenance
of sanitary tubing systems.
• From storage case to complete cut in
5 minutes.
• Integrated “quick clamp system”
mounts directly to any work bench.
8. 15+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com14 www.ehwachs.com +1.847.537.8800 I In USA 800. 323.8185 15+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com
.250” to 4.0” O.D.
(6.35mm – 101.6mm)
• Split frame allows machine to
be used “in-place”.
• Stainless steel clamping....
Standard.
• Starwheel driven automatic
tool in-feed.
TL2.0&4.0 SPECIFICATIONS
Capacity: TL 2.0: .250” to 2” O.D. (6.35mm – 50.8mm) tube
TL 4.0: 1” to 4” O.D. (25.4mm – 101.6mm) tube
Tube wall: .020” min. to .120” (.5mm – 3mm) max.
Material: Stainless steel / high alloy
Clamping: Stainless steel clamp shoes
Feed system: Starwheel autofeed
TL 2.0: .001” (0.025mm) per revolution
TL 4.0: .002” (0.05mm) per revolution
Weight: TL 2.0: 18 lbs (8.16 kg)
TL 4.0: 24 lbs (10.89 kg)
Finish: Stainless steel and corrosion resistant plating
Motor: Metabo 110v or 220v, on-off, dial speed control, load sensing speed stabilization, safety clutch
Standard: TL machine, bench mount, storage case, operating tools and manual
Optional: Stainless steel clamp shoes, tool bits, facing tool slide, right angle drive
Stainless steel shoes, TL 2.0
Part # Description
21-402-10 .250” shoes
21-402-20 .375” shoes
21-402-30 .500” shoes
21-402-40 .750” shoes
21-402-50 1.0” shoes
21-402-60 1.5” shoes
21-402-70 2.0” shoes
Tube Lathe
Ordering Information
TL Tube Cutoff Lathe (covers tube from .250” to 4.0”) includes machine, motor, bench mount, storage case, operating tools and manual.
Part# Description
21-000-02 TL 2.0, 110v 50/60Hz Metabo
21-000-04 TL 4.0, 110v 50/60Hz Metabo
21-000-22 TL 2.0, 220v 50/60Hz Metabo
21-000-24 TL 4.0, 220v 50/60Hz Metabo
Stainless steel shoes, TL 4.0
Part # Description
21-404-10 1.0” shoes
21-404-20 1.5” shoes
21-404-30 2.0” shoes
21-404-40 2.5” shoes
21-404-50 3.0” shoes
21-404-60 4.0” shoes
TL 4.0 Tube Lathe
TL 2.0 Tube Lathe
replacement tooling — tl parting tool bits
Part # Description
21-700-01
Double edge parting tool, .065” wide
Zirconium coated
• Split frame design allows for modification of fabrications or in-line cutting
of in-place tube.
• Quick change 300 stainless clamp shoes can be changed from size to size
in less than one minute.
• Clamp Shoe Vise centers and squares automatically, eliminating cut line shift
when tensioned (common with tapered collet systems).
• Starwheel auto feed tool slide is preset with correct feed rate for stainless steel,
eliminating the guess work of adjustable cam feed systems.
• Lathe method cuts without deforming tube and fracturing EP surface common
with wheel-type cut off tools.
• Double cutting edge tool bit gives twice the cuts from a single tool bit.
Wachs portable electric TL 2.0 and TL 4.0 Tube Lathes are designed for Clean
Room fabrication and maintenance of high purity tubing systems. TL series tube
lathes utilize a lathe cutting action removing material in ribbons, which minimizes
particulate contamination.
9. 17+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com16 www.ehwachs.com +1.847.537.8800 I In USA 800. 323.8185 17+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com
New
product
The Small Diameter Split Frame (SDSF) is an externally mounted machine tool
for cutting, beveling, and counter boring pipe from 0.50” to 6” (15mm - 150mm)
nominal O.D. The SDSF is also capable of performing socket weld removal and
chipless wheel cutting. Lightweight and flexible, the SDSF is optimized for low-
clearance environments.
The SDSF line offers simple setup and operation, featuring self-squaring clamping
systems for precise cutting results typically available only with fixed machine tools.
SDSF’s operate on air or electric power using standard Wachs motors and adapters. A
variety of tool slides and other accessories are interchangeable with all SDSF models.
• Part off, bevel and counter bore
pipe & tube
• Cut, bevel and counter bore pipe
from 0.50” to 6” (15mm - 150mm)
nominal O.D.
• Socket weld removal and chipless
wheel cutting
• Light weight and flexible for
low-clearance environment
• Self-squaring clamping system
for precise cutting results
• Electric or air
• Bench mount available
SDSFSmall Diameter Split Frame
SPECIFICATIONS
Capacity: .50” to 6” (15mm – 150mm) nominal O.D.
Tube Wall: 0.062” to .468” (1.6mm – 11.89mm) wall thickness
Construction: Aluminum and steel
Clamping: Self-squaring pipe clamping system uses either collets or integrated, close tolerance legs with wide feet stability
Feed Rate: Fixed @ 0.003” (0.08mm) per trip
Feed system: Star Wheel
Tool Stroke: 0.468” (11.9mm)
Finish: Hard chrome coating
Drive OPTIONS: Pneumatic or Electric
Speed: 30 surface feet per minute, variable
Air Requirements: 35cfm @ 90psi (1.0 cubic meters per minute @ 6.2bar)
Drive Options: Pneumatic or electric
Tool Slide:
Radial slides for cutting, beveling and socket weld removal
Axial slide for socket weld removal
Tooling: Axial or radial socket weld removal tooling, cut/bevel tooling-high speed steel or carbide
Standard: Self squaring mounting system; Pinion housing
Optional Equipment: Counter bore module; wheel cutting module
SDSF
Part # Description
80-4000-10 SDSF 1.0, Air
80-4000-20 SDSF 2.0, Air
80-4000-30 SDSF 3.0, Air
80-4000-40 SDSF 4.0, Air
Ordering Information
Axial slide for socket
weld removal
Counterbore attachment fits
all models — Mounts securely
to tool slide
Wheel Cutting Module for
FME cutting
accessories
PART # DESCRIPTION
80-4106-20 FME (Foreign Material Exclusion) slide for 2” SDSF
80-4107-00 Universal counterbore slide for SDSF series
80-4201-20 Bench mount assembly for 1” and 2” SDSF
80-4003-20 Front drive pinion housing assembly for 2” SDSF
replacement tooling — SDSF tool bits
Part # Description Part # Description
80-7001-01 Low clearance parting tool 80-7006-01 Low clearance radial socket weld removal tool
80-7001-02 Standard parting tool 80-7006-02 Standard radial socket weld removal tool
80-7001-03 Extended reach parting tool, 37.5º, low clearance,
std. and ext. reach, 30º and 45º ext. reach
80-7006-03 Ext. reach radial socket weld removal tool,
.375” widths
52-710-01 37.5º, low clearance beveling tool 80-7007-01 Low clearance axial socket weld removal tool
52-710-02 37.5º, standard beveling tool 80-7007-02 Standard axial socket weld removal tool
52-710-03 37.5º, extended reach beveling tool, 4:1 taper 80-7007-03 Extended reach axial socket weld removal tool
80-7003-01 4:1 Taper (15º) counter bore tool, .375” widths,
low clearance, standard and extended reach
10. 19+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com
TQ 1.0
18 www.ehwachs.com +1.847.537.8800 I In USA 800. 323.8185 19+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com
The TQ 1.0 Coupon Cutter is a unique design, exclusive to E.H. Wachs. This
saw can be used to cutoff small diameter alloy or stainless steel tubes from
.125” to 1.00” (3.18mm – 25.4mm) O.D.
With a two axis cutting capacity, the TQ 1.0 will perform weld sampling or coupon
cutting on high purity stainless steel or high alloy tubing commonplace in the
semiconductor industry. The .030” wide blade produces a minimum kerf width critical
to weld sample inspection. It also makes stainless steel tube cutoff easy, eliminating
the deformed tube ends normally associated with hand operated wheel cutters.
TQ1.0Tube Weld Sampling Machine
TQ 1.0 Coupon Cutter
Features
• Clamping vise covers entire
range, no additional
components needed.
• Built-in vacuum port keeps
work area clean.
• Rack and pinion feed for
smooth and easy cutting.
• Powerful motor with regulated
speed for maximum blade life.
• Removable bench stand
for in-place cutting and
compact storage.
• Complete with hand tools, saw
blade and custom storage case.
• Available in 110 volt and
220 volt models.
• Saw blade width .030” for
minimum material removal (Kerf)
Part# Description
12-000-01 TQ 1.0, 110v 50/60Hz Metabo
12-000-02 TQ 1.0, 220v 50/60Hz Metabo
Ordering Information
The TQ 1.0 Tube Weld Sampling Machine (covers tube from .125” to 1” O.D.)
includes machine,motor, bench mount, storage case, operating tools
and manual.
SPECIFICATIONS
Capacity: .125” (3.18mm) to 1” (25.4mm) O.D. tube
Tube wall: .020” (.5mm) min. to .065” (1.65mm) max.
Material: Stainless steel / high alloy
Feed system: Manual with adjustable depth stop
Blade width: .030” (.76mm)
Motor: Metabo 110v or 220v
Motor speed: Locked at 100rpm
Machine weight: 10lbs (4.54Kg)
Metric Weight: 4.5Kg
Standard: TQ machine, bench mount, storage case, operating tools and manual
Optional: Saw blades
replacement tooling — TQ saw blades
Part # Description
12-700-01 Standard saw blade with cleaning brush
11. 21+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com
Ask for Genuine Wachs
Tooling to Keep Your
Machine Performing
Like New
20 www.ehwachs.com +1.847.537.8800 I In USA 800. 323.8185 21+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com
Facing Tool Bits
• Exclusive tool geometry channels chips away from electro-polished tube I.D.
• T–15 high speed steel tool bits cuts all stainless and exotic alloy materials
• Common size bits that are interchangeable with Tri-Tool™ and Otto Tool saw blades
tooling
FACING TOOL BITS
Part # Description
18-701-00 Standard, uncoated facing bit
18-701-01 10 pack, (ZRN) coated facing bits
18-701-02 10 pack (TIN) coated facing bits
18-701-03 10 pack uncoated facing bits
18-701-04 Uncoated hard material facing bit
18-701-05 Uncoated extended length facing bit
TUBE SAW BLADES
Part # Description
20-600-01 Single fine tooth blade
20-600-02 Single medium tooth blade
20-600-03 Single coarse tooth blade
20-600-04 10 pack, fine tooth blade
20-600-05 10 pack, medium tooth blade
20-600-06 10 pack, coarse tooth blade
Ordering InformationOrdering Information
Saw Blades and Facing Bits
Saw Blades and Facing Bits for Tube Cutting and Facing
Tube Saw Blades
• Premium high speed steel construction for consistent quality cutting action
• Stagger tooth design for maximum longevity
• Common size blades that are interchangeable with Orbitalum™ and Otto Tool saw blades
12. 23+1.847.537.8800 I In USA 800. 323. 8185 I www.ehwachs.com
• Large Inventory
• 24 Hour On Call
• Same Day Shipment
• Rent to Own Program
• Locations Worldwide
• Technical Suport
23+1.815.943.4785 I In USA 800. 323. 8185 I www.ehwachs.com 23+1.815.943.4785 I In USA 800. 323. 8185 I www.ehwachs.com
TYPE MODEL
TUBESQUARING
CUTOFF
BEVELING
COUNTERBORE
STRAIGHTTUBE
FITTINGS
MICROFITTINGS
ELBOWS
ELECTRIC
PNEUMATIC
CORDLESS
BENCHMOUNT
RANGEINCHES
RANGEINMM
SAWS TQ 1.0 • • • • .125 – 1.00 3.18 - 25.4
TC 4.5 • • • • • .500 – 4.50 12.7 - 111.3
FACING/SQUARING FSE 1.0 • • • • • • .125 – 1.00 3.18 - 25.4
TSE 1.0 • • • • • .250 – 1.00 6.35 - 25.4
TFS 2.0 • • • • • • .500 – 4.50 12.7 - 111.3
TFS 4.5 • • • • • 3.00 – 4.50 76.2 - 114.3
SDB 103 • • • • • • • • .875 – 4.50 22.2 - 114.3
Lathes OD MOUNT TLE 2.0 • • • • .250 – 2.00 6.35 - 50.8
TLE 4.0 • • • • 1.00 – 4.00 25.4 - 101.6
SDSF 1.0 • • • • • • • .500 – 1.00 12.7 - 25.4
SDSF 2.0 • • • • • • • I.25 – 2.00 31.75 - 50.8
SDSF 3.0 • • • • • • • 2.00 – 3.00 50.8 - 76.2
SDSF 4.0 • • • • • • • 3.00 – 4.50 76.2 - 114.3
SDSF 6.0 • • • • • • • 5.00 – 6.00 127 - 152.4
RENTAL
22 www.ehwachs.com +1.847.537.8800 I In USA 800. 323.8185
If you only have a short term need for our tools, or you prefer to try before you buy,
consider our rental option. E.H. Wachs maintains a large inventory of new and
nearly new tools in our comprehensive rental department, which we can ship to
you the same day. We maintain a 24 hour on call service to handle your requests;
we find that most customers who rent a Wachs tool ultimately decide to buy a
Wachs tool.
Our full line of high purity products are available for rental or purchase at Wachs
strategically located Sales and Service Centers, located in the United States, Eastern
and Western Canada, the United Kingdom, Germany and the UAE. In addition, our
products are available worldwide through our preferred dealer partners. Our rental
department is another reason we say Superior Equipment. Complete Support.
Rental tools
ship in heavy
duty PelicanTM
storage cases for
protection.
13. HP100309
UNITED STATES
Worldwide Headquarters
E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, Illinois 60069
USA
T: +1.847.537.8800
F: +1.847.520.1147
Water Utility Products
E.H. Wachs
455 Comanche Circle
Harvard, Illinois 60033
USA
T: +1.815.943.4785
F: +1.815.943.5098
Wachs Subsea LLC
E.H. Wachs
11050 West Little York - Building N
Houston, Texas 77041
USA
T: +1.713.983.0784
F: +1.713.983.0703
UNITED KINGDOM
Wachs Limited UK
Sales/Rental/Repair Facility
Unit 4 & 5 Navigation Park
Road One
Winsford Industrial Estate
Winsford
Cheshire
CW7 3RL
United Kingdom
T: +44 (0) 7771 521 437
F: +44 (0) 1606 556 364
UNITED ARAB EMIRATES
Wachs Middle East & Africa Operations
PO Box 262543
Free Zone South
FZS 5, AC O6
Jebel Ali, Dubai
UAE
T: +971.50.558.3189
F: +00 971 4 88 65 212
CANADA
Wachs Canada Ltd
Eastern Canada Sales & Service Center
1166 Gorham Street, Unit 8
Newmarket, Ontario L3Y 8W4
Canada
T: +1.905.830.8888
F: +1.905.830.6050
Wachs Canada Ltd
Western Canada Sales & Service Center
5411 82nd Avenue
Edmonton, Alberta T6B 2J6
Canada
T: +1.780.469.6402
F: +1.780.463.0654
GERMANY
E.H. Wachs GmbH
European Lease and Service Center
Johann-Gutenberg-Strasse 3
D-61273 Wehrheim
Germany
T: +49 (0) 6081 582 30-0
F: +49 (0) 6081 582 30-29
Corporate Locations
Wachs Subsea
Sales Locations
PRINTED IN USA www.ehwachs.com
®