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Project Portfolio:
Sean Zylstra
-Hardware Engineering Lab
1:16 USB Multiplexer &
4:4 USB Switch
1:16 USB Multiplexer &
4:4 USB Switch
Purpose:
• To automate the software loading of up to 4 devices
simultaneously, and 16 devices sequentially
Benefit:
• The multiplexer/switch removes the dependency of
user input for the connection and disconnection of
BlackBerry devices for various software testing/
application loading
Design Highlights:
• Schematic capture and PCB design completed in Protel
99
• USB signal lines routed precisely for 90 ohm
differential impedance (4 layer PCB design)
• USB 2.0 Compliant (480Mbit/s)
• ATMega88PA microcontroller firmware programmed
in C
Used By:
• Desktop SV&V - R&D
• OS Protocols - R&D
• HH Test Automation Development - R&D
Audio Test Jig
Audio Test Jig
Purpose:
• Create a test fixture that will securely hold
a BlackBerry handheld device and pick up
the audible sound of the touchpad and or
keys during typing/ clicking operations
Benefit:
• Audible typing/clicking sounds are easily
picked up by the adjustable microphone
and interfaced to a computer for analysis
Design Highlights:
• Designed and 3D modeled in Pro/E
• Microphone and arm assembly adapted to
work with custom base
Used By:
• Hardware Development- R&D
Automated Audio Plug
Insertion Tool
Automated Audio Plug
Insertion Tool
Purpose:
• Create a computer controlled test fixture that will
facilitate the automatic insertion and removal of an
audio plug into and out of an audio jack on a mobile
phone or tablet
Benefit:
• Automated function eliminates the need for user
input to insert and remove the audio plug
Design Highlights:
• Designed and 3D modeled in Pro/E
• Controller PCB schematic capture and PCB layout
completed in Protel 99
• ATMEGA88PA microcontroller firmware programmed
in C
• PC Graphical User Interface programmed in Visual
Basic
Audio plug insertion and removal operations controlled
by linear actuator
Used By:
• Hardware Engineering Software Tools - R&D
Auto Focus (AF)
Convergence Test Jig
Auto Focus (AF)
Convergence Test Jig
Purpose:
• Create a computer controlled test fixture that will
rotate a disc at a precise speed between 1-
120RPM
Benefit:
• Assists in the AF convergence testing of camera
modules
Design Highlights:
• Designed and 3D modeled in Pro/E
• Controller PCB schematic capture and PCB layout
completed in Protel 99
• ATMEGA88PA microcontroller firmware
programmed in C
• PC Graphical User Interface programmed in Visual
Basic
• Spinning of disc driven by stepper motor
Used By:
• Camera Metrology - R&D
Technical Portfolio_Ext
Technical Portfolio_Ext
Technical Portfolio_Ext

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Technical Portfolio_Ext

  • 2. 1:16 USB Multiplexer & 4:4 USB Switch
  • 3. 1:16 USB Multiplexer & 4:4 USB Switch Purpose: • To automate the software loading of up to 4 devices simultaneously, and 16 devices sequentially Benefit: • The multiplexer/switch removes the dependency of user input for the connection and disconnection of BlackBerry devices for various software testing/ application loading Design Highlights: • Schematic capture and PCB design completed in Protel 99 • USB signal lines routed precisely for 90 ohm differential impedance (4 layer PCB design) • USB 2.0 Compliant (480Mbit/s) • ATMega88PA microcontroller firmware programmed in C Used By: • Desktop SV&V - R&D • OS Protocols - R&D • HH Test Automation Development - R&D
  • 4.
  • 5.
  • 6.
  • 7.
  • 9. Audio Test Jig Purpose: • Create a test fixture that will securely hold a BlackBerry handheld device and pick up the audible sound of the touchpad and or keys during typing/ clicking operations Benefit: • Audible typing/clicking sounds are easily picked up by the adjustable microphone and interfaced to a computer for analysis Design Highlights: • Designed and 3D modeled in Pro/E • Microphone and arm assembly adapted to work with custom base Used By: • Hardware Development- R&D
  • 11. Automated Audio Plug Insertion Tool Purpose: • Create a computer controlled test fixture that will facilitate the automatic insertion and removal of an audio plug into and out of an audio jack on a mobile phone or tablet Benefit: • Automated function eliminates the need for user input to insert and remove the audio plug Design Highlights: • Designed and 3D modeled in Pro/E • Controller PCB schematic capture and PCB layout completed in Protel 99 • ATMEGA88PA microcontroller firmware programmed in C • PC Graphical User Interface programmed in Visual Basic Audio plug insertion and removal operations controlled by linear actuator Used By: • Hardware Engineering Software Tools - R&D
  • 12.
  • 13.
  • 14.
  • 16. Auto Focus (AF) Convergence Test Jig Purpose: • Create a computer controlled test fixture that will rotate a disc at a precise speed between 1- 120RPM Benefit: • Assists in the AF convergence testing of camera modules Design Highlights: • Designed and 3D modeled in Pro/E • Controller PCB schematic capture and PCB layout completed in Protel 99 • ATMEGA88PA microcontroller firmware programmed in C • PC Graphical User Interface programmed in Visual Basic • Spinning of disc driven by stepper motor Used By: • Camera Metrology - R&D