2. Sarex
Relatively low cost of equipment
Less surface area
Low amount of effluent
No salt residue in effluent water (Conventional exhaust dyeing system emits up
to 1 kg salt per kg of fabric)
Low steam consumption (Approx. 50 % less)
Low electricity requirement (30 - 40 % less)
Improved fabric quality
Reduced labor cost
Benefits of Cold Pad Batch (CPB)
3. Sarex
Sodium silicate solution is used in CPB dyeing to produce a high pH in
order to fix reactive dye on cotton or silk
Purpose of the Sodium silicate is to raise the pH to approximately 11.0
Disadvantages of Sodium silicate
Sensitive to water hardness
Handle impairment
Reduction in absorbency
Blocking of pipes
Not suitable in the process house which are using RO plant for effluent
treatment
The most commonly used chemical to make highly alkaline pH is Soda ash
Soda ash comes with drawbacks of high TDS, BOD and COD
Need of Sodium silicate
4. Sarex
Feda-SH is a highly effective soda ash substitute
It is used for fixation of all type of reactive dyes on cellulosics.
It decreases the reactive dye hydrolysis and hence increases the degree
of dyeing
It is a highly effective soda ash substitute
It shows predominant buffer action and it disperse evenly in dye solution
It has high rate of fixation
Advantage: Low TDS, BOD and COD
FEDA-SH - INTRODUCTION
5. Sarex
Key Features Benefits
Reduces reactive dye
hydrolysis
Enhanced degree of dyeing
Ecofriendly Low TDS, COD and BOD value
KEY FEATURES AND BENEFITS
6. Sarex
Physical appearance White to off white powder with granules
Ionic nature Nonionic
pH of 1 % solution 13.0 ± 1
Miscibility Soluble in water
Compatibility Compatible with cationic ,anionic and non-ionic
products
Stability Stable to dilute acids and dilute alkalies
CHARACTERISTICS
7. Sarex
Stepwise procedure for Cold pad batch
1. Pad the fabric at 70% expression
2. Batch for 16hrs
3. Hot wash at 90°C for 20 min.
4. soaping with 2g/l Sarakol-1583 at 95°C for 20 min.
5. Evaluate washing fastness of dyed fabrics as per ISO 105 C10 at 60°C
Concentration:
Conventional: Sodium silicate: 35g/l (108 deg T)
Sarex Recipe: Feda-SH: 10-20g/l