1. ISB EXHAUST
Author / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID
Mark Magrath/Lead A Internal 1/11
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Pallet Carts Process
-The purpose of the documentation is to effectively explain and train on a new structured process and allow the associate to ask questions
and fully understand what there responsibilities are for the tasks. This will set clear expectations on staying on pace “Tact Time” so that both
parties are accountable for the actions of the task and process in place. Signing off on this documentation states that the associate takes full
ownership and responsibilities for there actions for this process and task.

2. ISB EXHAUST
Author / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID
Mark Magrath/Lead A Internal 2/11
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Insert Drawings/Images Here Sy mbol Step# Major Step Key Point Reason
1. - The way to identify the Kanban being
a pallet cart is by the top of the
Kanban stating Pallet Cart.
-The part number that the Kanban
card is utilizing.
-The picture of the part.
2. -Description of the part.
- The quantity amount that you are to
fill to the Kanban.
- There can also be a no number and
the word FILL meaning you Fill to the
maximum quantity the unit calls for
that Pallet Cart Kanban example
-So you would be FILL to the
Maximum quantity of PCS for this
Kanban

3. ISB EXHAUST
Author / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID
Mark Magrath/Lead A Internal 3/11
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Insert Drawings/Images Here Sy mbol Step# Major Step Key Point Reason
3. -The type of unit you will be looking
for.
-Boxes
-Pallets
-Pcs ( Pieces)
4. -Under the Bulk Location the Box state
ting IN and OUT will tell the Material
Handler weather the part is Outside or
Inside the warehouse.
IN OUT

4. ISB EXHAUST
Author / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID
Mark Magrath/Lead A Internal 4/11
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Insert Drawings/Images Here Sy mbol Step# Major Step Key Point Reason
5. - Each of animals and color in the
animals represents a correlation to
pallet and to area were the pallet is
allocated through the Kanban system.
Grey Fish – Sub Assembly and Cab
line. User location are A and B’s
Aisle’s
Grey Painted Pallet the Kanban Card
is on
6. - Each of animals and color in the
animals represents a correlation to
pallet and to area were the pallet is
allocated through the Kanban system.
Red Eagle- Everything on the South
Side of the production Line. User
location are E to 60S Aisle’s
Red Painted Pallet the Kanban Card is
on

5. ISB EXHAUST
Author / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID
Mark Magrath/Lead A Internal 5/11
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Copies of this document are considered Uncontrolled and
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Quality SWIP Critical Opt. Work Seq. Work SeqSafety
Insert Drawings/Images Here Sy mbol Step# Major Step Key Point Reason
7. - Each of animals and color in the
animals represents a correlation to
pallet and to area were the pallet is
allocated through the Kanban system.
-Blue Bear- Everything North of the
Production Line. User location are in
Aisle’s G
-Blue Painted Pallet the Kanban Card
is on
8. - Each of animals and color in the
animals represents a correlation to
pallet and to area were the pallet is
allocated through the Kanban system.
-Green Lion- Cab Line
User location are D Aisle
Red Painted Pallet the Kanban Card is
on

6. ISB EXHAUST
Author / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID
Mark Magrath/Lead A Internal 6/11
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Insert Drawings/Images Here Sy mbol Step# Major Step Key Point Reason
Pallet Cart Process
9. -The Material Handler picks up the
parts and gives them to the
assembler. The Material Handler is
responsible and accountable for
giving the right amount of parts to
the Kanban Card Pallet in quantity
and units the Kanban that is being
requested.
-The assembler is responsible for
emptying the cart and getting it
refilled on time.
One Cart System
10. -With a 2 part Pallet system when
the Kanban needs filled it is the
assembler’s responsibility to clean
and move the carts to the aisle area
to be refilled. The full cart is moved
towards the station to replace the
empty one.
Two Cart System

7. ISB EXHAUST
Author / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID
Mark Magrath/Lead A Internal 7/11
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11. - The assembler is responsible for
emptying carts are picked up by the
tugger driver and taken to be
refilled. Empty Boxes must be
labeled with large “MT” on the
outside of the box in a location the
tugger driver can see.
12.

8. ISB EXHAUST
Author / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID
Mark Magrath/Lead A Internal 8/11
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Insert Drawings/Images Here Sy mbol Step# Major Step Key Point Reason
13.
14.

9. ISB EXHAUST
Author / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID
Mark Magrath/Lead A Internal 9/11
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Insert Drawings/Images Here Sy mbol Step# Major Step Key Point Reason
15.
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10. ISB EXHAUST
Author / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID
Mark Magrath/Lead A Internal 10/11
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17.
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11. ISB EXHAUST
Author / Updated By Approved / Owned by Version Valid From Document Sensitivity Page Document ID
Mark Magrath/Lead A Internal 11/11
Standard Process Check Symbols:
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Quality SWIP Critical Opt. Work Seq. Work SeqSafety
Insert Drawings/Images Here Sy mbol Step# Major Step Key Point Reason
19.
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