1. Road Map for the activities – 5S/TPM
Activity 1 - Plant round / observations - Daily activity
Activity 2 - Action Plan for the observations – Daily activity
Activity 3 - Sorting / Material arrangements
Activity 4 - 5S gang way marking
Activity 5 - Visual display
Activity 6 - Cleaning / shining - Daily activity
Activity 7 - TPM pillar formation
Activity 8 - Autonomous Maintenance - step -1
Activity 9 - Autonomous Maintenance - step -2
Activity 10 - Autonomous Maintenance - step -3

2. 5S Activity – BEFORE AND AFTER PICS

3. 5S Activity – BEFORE AND AFTER PICS

4. 5S Activity – BEFORE AND AFTER PICS

5. 5S Activity – BEFORE AND AFTER PICS

6. 5S Activity – BEFORE AND AFTER PICS

7. 5S Activity – BEFORE AND AFTER PICS

8. 5S Activity – BEFORE AND AFTER PICS

9. View of FG floor after 5S arrangement

10. ENGINEERING STORES AFTER 5S Activity

11. OFFICE AFTER 5S RE-ARRANGEMENT ACTIVITY

12. 1S & 2S benefits
Removal of unwanted Items
Identified the locked
Cash by 1S & 2S
Activity alone.

13. Unidentified and unused Materials details
Unidentified / unused materials stored in the barrels are tested and
Identified for usage.
Total no. of Barrels – 551 = 75T / approx. value – Rs. 50 lakh
Consumed in the month of Jul’14 – 170 barrels = 23T / Value – Rs. 16.78 lakh
Stock for consumption Sep’14 to Nov’14 – 168 barrels = 24T
Other plant transfer – 14 barrels = 2.4T
R&D test & confirmation – 31 barrels = 5.3T
Not usable – 159 barrels = 24T
FG/ SFG /D3 not usable & Packing materials not usable identified and separated
from the usable materials.