1. BUKA Power Plant Consultants
Efficiency Through Innovation
ARAR
OPPORTUNITIES OF WORKING
TOGETHER BETWEEN BUKA AND
CUSTOMER
Place: Chennai
Date:
2. Efficiency Through Innovation
BUKA Power Plant Consultants
Introduction
BUKA Power Plant Consultants Pvt. Ltd. is a company headquartered at
Chennai, which is promoted by experienced engineers with power plant
background.
The Main objective of the company is to increase energy efficiency of
existing power plants through Up-Gradation & Redesign of existing
systems by adopting proven technology developments that are in current
practice.
The company has a tie up with LOESCHE, UK for pulveriser Classifier
upgrade – Introduction of Dynamic Classifier.
Apart from having engineers of skills in design, engineering and
execution, Company has tied up with experts in specific areas.
3. Efficiency Through Innovation
BUKA Power Plant Consultants
Scenario: New Challenges - Imperatives
Power
Plant
Efficient
performance
Compliance
to
EC Act 2010
(PENALITIES)
Energy Savings
Target 48%
PAT
(INCENTIVE)
4. Efficiency Through Innovation
BUKA Power Plant Consultants
New Challenges - Opportunities
Improvement
Segments
• Efficiency
improvement by
tapping all the
opportunities
• Availability
improvement through
strategic planning
• Technical Upgrades
through Improved
Technologies.
Process
• Standardizing O&M
processes and
procedures
• Training the
personnel
Monitoring
Improvements
• Task Forces
• Identify
• Evaluate
• Monitor
• Certify
5. Efficiency Through Innovation
BUKA Power Plant Consultants
Efficiency Improvement Areas
Thermal efficiency improvement
by reducing leaving gas
temperature
Thermal efficiency
improvement by reducing
leaving gas temperature
Combustion efficiency
improvement through Mill
product fineness
Boiler setting , F&D expansion
joints,APH leakages reduction,
Auxiliary power reduction
Introduction of Dry bottom ash
handling
Co-firing of Biomass
Boiler
6. Efficiency Through Innovation
BUKA Power Plant Consultants
Combustion Efficiency - Challenge
Temperature
Good
combustion
Time
Turbulence
Smaller the size of Coal particle, better the chances for higher
Combustion Efficiency . Coal Mill is the key auxiliary Equipment..
7. General Scenario in Plants
Efficiency Through Innovation
BUKA Power Plant Consultants
OWNER
BUYS PLANT FROM
REPUTED
SUPPLIER(OEM) WITH
HELP FROM THEIR
CONSULTANT
OEM DELIEVERS
SYSTEMS &
EQUIPMENTS,
COMMISSIONS &HAND
OVER TO
CUSTOMER(OBJECTIVE IS
TO CLOSE CONTRACT)
MANAGE O&M BY SELF
WITH REPUTED SPECALIST
O&M COMPANY
DEVELOP LOCAL
SUPPLIERS & MAINTANACE
CONTRACTORS TO MEET
DAILY NEEDS
8. Efficiency Through Innovation
BUKA Power Plant Consultants
Scenario: New Challenges - Imperatives
TARGET IMPROVE
MARGINS
WHO IS
RESPONSIBLE
FOR
IMPROVEMENTS
SMALL BY O&M
TEAM
MEDIUM TO BIG
ONES BY OEM/
EQUIVALENT
LONG SHUT
IMPACTS
FINANCIALS
OEM`S INTEREST
DEPENDS ON
VALUE OF JOB
GAP
BUKA FILLS THE GAP
WITH OEM
EXPERTISE
KNOWLEDGE
THROUGH
INCREMENTAL
IMPROVEMENTS IN
MOST COST
EFFECTIVE WAY
PLANT LOCAL
CONTRACTOR
KNOWLEDGE
LIMITATION
INSTRUCTION
BASED&SKILL IN
CARRYING WORK
9. Efficiency Through Innovation
BUKA Power Plant Consultants
To Recap Objectives of BUKA
To provide boiler performance improvement services
Efficiency improvement
Availability improvement
To provide services to improve the performance / up grade
coal mills.
To help meeting the statutory requirements.
To be your partner in cost reduction
