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Infrastructure & Asset Inspection –
Concrete
Multi-Technology Approach
by Marcel Poser, CEO Screening Eagle Technologies
www.linkedin.com/in/ProtectTheBuiltWorld
1
Copyright © 2020 Screening Eagle Technologies AG or its affiliates. All rights reserved.
MP | 02.06.2020 2
Infrastructure & Asset Inspection – Concrete
Index
1. ABOUT US
2. WHY Infrastructure & Asset Inspection?
3. WHAT is Concrete?
4. HOW to Inspect Concrete?
I. Vital Signs
i. Rebound (Schmidt)
ii. Ultrasound Pulse Velocity (Pundit)
iii. Resistivity (Resipod)
II. Locating, Mapping & Imaging
i. Ground Penetrating Radar (GPR) & Ultrasound Pulse Echo (Pundit)
ii. Eddy Current & Half-Cell (Profometer)
5. WHO are our Customers?
3
Infrastructure & Asset Inspection – Concrete
ABOUT US
4
Screening Eagle Technologies
Protect the Built World
Swiss Engineering Global Network
>200
Distributors
>100
Countries
>200
Employees
3
R&D sites
8
Country offices
Leading NDT sensors
since 1954
Software &
Robotics since
2015
Sao Paolo, Brazil
Pittsburgh, USA Malaga, Spain
Dubai
Singapore
Shanghai, China
Bedford, UK
Zurich, Switzerland
St. Petersburg, Russia
5
Screening Eagle Technologies
Full-stack Intelligent Inspection Ecosystem
ADVANCED SENSORS
• Inspection
• Data Collection
• Defect Detection
INTELLIGENT SOFTWARE
• Data Visualization
• Efficient Workflows
• Holistic Assessment
PREDICTIVE MAINTENANCE
• Digital Twins
• Artificial Intelligence
• Asset Lifecycle
Management
+ =
6
Infrastructure & Asset Inspection – Concrete
WHY Infrastructure & Asset
Inspection?
7
WHY Infrastructure and Asset Inspection
Birth Defects & Aging Infrastructure
8
US $210,000,000,000,000
value of all buildings lacking a proper quality rating
9
12%Severe Damages
10%Structurally Deficient
28.5%Worsening or Deficient
Crumbling Bridge Infrastructure
10
Buildings & Bridges
Energy + Power
Transportation
Infrastructure
Oil + Gas
Massive Value At Risk
11
Shortage of
inspectors
and few young people
entering the industry
Data lost
in analog style black box
inspection devices
Birth defects
of new infrastructure
due
to lack of quality control
Aging infrastructure
due to poor inspection
and maintenance
Paper records
and highly fragmented
reporting tools
WHY Infrastructure and Asset Inspection
Challenges
12
Infrastructure & Asset Inspection – Concrete
WHAT is Concrete?
13
WHAT is Concrete
New Concrete per Year
22,000,000,000,000
kg
1 m3 per global capita per year..
…really lots of concrete! 14
WHAT is Concrete
Concrete Production
1940 1960 1980 2000 2020
0
30
20
10
Time
GlobalConcreteProduction(Billiontonsperyear)
World
ROW
China
15
Concrete = Muscle and Skin of the Structure
• inhomogeneous mix of aggregates, cement, admixtures & water
Steel Rebar = Skeleton of Reinforced Concrete
• alkaline concrete protects the rebars from corrosion
Post-tensioning = Tendons that keep the Structure in shape
• allows longer spans, reduce the amount of concrete and reduce
cracking
Electrical Cables, Pipes etc. = Neural Network of a Structure
• are not structural but support the operation of the structural
WHAT is Concrete
The Human Analogy
16
WHAT is Concrete
Compressive Strength
24 28
Concrete Compressive Strength (MPa)
Number of Test Specimens (-)
16 20 4032 36
5% 95%
Tested Specimens
fck,cylinder fcm,cylinder
Compressive strength of concrete in
accordance with EN 206 is defined by the
characteristic value fck (5% fractile of normal
distribution) obtained in destructive
compressive tests executed at 28 days after
casting of cylindrical or cubic specimens.
Compressive strength classes are denoted
by the letter C followed by two numbers that
indicate the cylinder and cube characteristic
strength, expressed in MPa, for example
C20/25.
The curve peak coincides with the average of
the compressive strength and is normally
known as the mean compressive strength
fcm.
The characteristic compressive strength is
lower than the mean compressive strength
17
WHAT is Concrete
Strong in Compression & Weak in Tension
Flexural Reinforcement
Flexural Reinforcement
Flexural Cracks
Flexural Cracks
Shear Cracks
Shear Reinforcement
Support
Load
Minimal Reinforcement
Beam
18
WHAT is Concrete
Durability of Concrete
In the early 20th century engineers thought that
reinforced concrete structures would last perhaps for
1000 years.
In reality, the lifespan is more like 50 years or less.
Deterioration can begin in as little as 5 years.
19
Cracks and Surface Defects occurring during the hardening of the concrete
• Early frost damage
• Plastic: shrinkage or settlement
• Construction movement: formwork or subgrade
Cracks and Surface Defects occurring after the hardening of the concrete
• Structural: overload, creep
• Chemical: disintegration, corrosion of reinforcement, alkali-aggregate reaction
• Physical: dying shrinkage, crazing, shrinkable aggregates
• Thermal: external variations, scaling (freeze/thaw), contraction (external or internal)
Cracks can be:
• Cosmetic (crazing)
• Structural weak-spots ► risk of structural failure
• Attack points for concrete cancer
WHATis Concrete
Cracks and Surface Defects
20
Concrete Cancer results from a volume expansion due to I. Rebar Corrosion,
leading to Cracks, II. Delamination and III. Spalling of the concrete.
I. Rebar Corrosion
i. Chlorides from marine environments (sea), de-icing salts, poor aggregates
or mixing water, and air-pollution penetrate the concrete and corrode the
rebar
ii. Carbonation: CO2 (environment or air-pollution) reacts with the concrete,
resulting in shrinkage cracks and reduced pH, leading to rebar corrosion
iii. Loss of rebar cross-section weakens the structure and can result in a failure
II. Delamination: separation of the surface from the concrete below
III. Spalling: fragments of the surface detach from the concrete below
Concrete cancer in an advanced stage is deadly, hard to stop and expensive to fix.
WHATis Concrete
Concrete Cancer
21
Chlorides (Cl-)
WHATis Concrete
Chlorides & Carbonation (Aging of Concrete)
Carbon Dioxide (CO2)
Cl-H2O O2
Carbonatation is a chemical reaction in
which calcium hydroxide (water+ cement)
reacts with carbon dioxide and forms
insoluble calcium carbonate which is lower
in pH and once it reaches the steel, the
steels can start to corrode.
Ca(OH)2 + CO2 → CaCO3 + H2O
pH > 12 → pH < 9
Chloride ions in the cement paste react to
form hydrochloric acid (HCl), which destroys
the passive protective layer of the steel. In
this situation the surface of the steel acts as
anode and the passive surface coating acts
as cathode.
Fe++ + 2 Cl- → FeCl2
FeCl2 + 2 H2O → Fe(OH)2 + 2 HCl
Rust
Corroded steel (rust) expands in volume
and the expansive force (oxide jacking or
rust burst) will cause cracking and damage
to surrounding concrete.
Fe → Fe++ 2 e-
Fe++ + 2(OH) → Fe(OH)2
Fe(OH)2 + 2 H2O + 02 → Fe(OH)3
Spalling
Delamination
Crack
CO2 CO2 CO2
Rebar
Cover
22
WHATis Concrete
Carbonation (Aging of Concrete)
Time (years)
20
CarbonationDepth(mm)
40 60 80 100
20
40
60
80
100
0
50% < Humidity < 85%
Higher Temperature
Higher CO2
Many Cracks
Rough Surface
CEM III/b
Low Strength Concrete
High Water/Cement Ration (0.6)
40% > Humidity > 95%
Lower Temperature
Lower CO2
Few Cracks
Smooth Surface
CEM I
High Strength Concrete
Low Water/Cement Ration (0.4)
TypicalRebarCover(mm)
20
40
0
Most Structures TODAY
23
It gets really bad!
cover detached from inner concrete and rebars corroded
24
Honeycombing: stony spaces on the inside or the surface due to poor workmanship
• structural weak-spots ► risk of structural failure
• attack points for concrete cancer if at the surface
Voids: cavities on the inside or the surface due to poor workmanship
• structural weak-spots ► risk of structural failure
• attack points for concrete cancer if at the surface
Wear / Erosion: mechanical abrasion of the surface of the concrete
• structural weak-spots ► risk of structural failure
• attack points for concrete cancer
WHATis Concrete
Other Defects
25
Workmanship
trained workers and strong quality control are a must
26
Rebar (small objects)
Post-tensioning, Cables Ducts (larger objects)
Crack, Delamination, Voids, Honeycombing (air)
WHATis Concrete
Healthy Concrete
correctcover
dense, uniform & strong concrete
NO voids
NO honeycombing
✓
✓
NO cracks
rebars in the right location✓
post-tensioning in the correct location✓
27
Infrastructure & Asset Inspection – Concrete
HOW to Inspect Concrete?
28
HOW to Inspect Concrete
Vital Signs – Locating, Mapping & Imaging
Avoid birth-defects on new structures & perform health-checks during the service life
Vital Signs
• strength & uniformity ► structural strength
• homogeneity ► structural strength & protection of rebars
• permeability ► risk of rebar corrosion
Locating, Mapping & Imaging
• rebars, post-tensioning, cables, pipes (objects) ► structural elements correctly in place
• delamination, voids, honeycombing (defects) ► detect weak-spot & fight concrete cancer
• rebar cover & diameter ► protection of rebars & structural strength
• corrosion potential ► risk of rebar corrosion
29
HOW to Inspect Concrete
Vital Signs – Locating, Mapping & Imaging
Avoid birth-defects on new structures & perform health-checks during the service life
Vital Signs:
• strength & uniformity ► Rebound (Schmidt)
• homogeneity ► Ultrasound Pulse Velocity (Pundit)
• permeability ► Resistivity (Resipod)
Locating, Mapping & Imaging
• rebars, post-tensioning, cables, pipes (objects) ► Ground Penetrating Radar (GPR)
• delamination, voids, honeycombing (defects) ► Ultrasound Pulse Echo (Pundit)
• rebar cover & diameter ► Eddy Current (Profometer)
• corrosion potential ► Half-cell Potential (Profometer)
30
HOW to Inspect Concrete
Vital Signs
Rebar (small objects)
Post-tensioning, Cables, Pipes (larger objects)
Cracks, Delamination, Voids, Honeycombing (air)
31
HOW to Inspect Concrete
Vital Signs
Concrete: Homogeneity
Vital Signs
Pundit
Concrete: Strength & Uniformity
Vital Signs
Schmidt
Concrete: Permeability
Vital Signs
Resipod
Rebar (small objects)
Post-tensioning, Cables Ducts (larger objects)
Cracks, Delamination, Voids, Honeycombing (air)
32
Vital Signs
Strength & Uniformity ► Rebound (Schmidt)
10 70
Measure Convert to Strength Result
MPa
Original Schmidt
Silver Schmidt
R
Q
5 100
33
Vital Signs
Strength & Uniformity ► Rebound (Schmidt)
OS8200
OS8000
34
Vital Signs
Homogeneity ► Ultrasound Pulse Velocity (Pundit)
Good Quality Concrete
5000 m/s
Poor Quality Concrete
3000 m/s
Defect
4000 m/s
Transmitter Receiver
Couplant
35
Vital Signs
Crack Depth ► Ultrasound Pulse Velocity (Pundit)
Transmitter
Receiver
36
Vital Signs
Modulus of Elasticity ► Ultrasound Pulse Velocity (Pundit)
40 kHz Dry-Point
Shear Wave Transducer
40 kHz
37
Pundit 200
Vital Signs
Homogeneity ► Ultrasound Pulse Velocity (Pundit)
Ultrasound Probes
Dry-Point Contact
38
Vital Signs
Permeability ► Resistivity (Resipod)
Resipod
(1) current applied
(2) potential measures
(1) (1)(2) (2)
Resistivity is directly linked to both the likelihood of corrosion due to
chloride diffusion and to the corrosion rate once depassivation of the steel
has taken place. A low electrical resistivity of the concrete means that the
likelihood of corrosion is high, while a high resistivity equals to a low
corrosion risk.
39
Strength & Uniformity
Schmidt
Rebound
Homogeneity Permeability
Resipod
Resistivity
Rebound (Schmidt) – Ultrasound Pulse Velocity (Pundit)– Resistivity (Resipod)
Vital Signs
Pundit
Ultrasound Pulse Velocity
40
HOW to Inspect Concrete
Locating, Mapping & Imaging
Rebar (small objects)
Post-tensioning, Cables Ducts (larger objects)
Cracks, Delamination, Voids, Honeycombing (air)
Back Wall
Rebar (small objects)
Post-tensioning, Cables Ducts (larger objects)
Cracks, Delamination, Voids, Honeycombing (air)
HOW to Inspect Concrete
Locating, Mapping & Imaging
80cm
>200cm
Rebars & Objects
Locating, Mapping & Imaging
GPR
Defects & Objects
Locating, Mapping &
Imaging
Pundit
Back Wall
42
“hyperbola”
Location
Time or Depth
Rebar
Location
Time or Depth
Back
Wall
Air
Locating, Mapping & Imaging
Ground Penetrating Radar (GPR) & Ultrasound Pulse Echo
(Pundit)
GPR (Radio Wave) Ultrasound Pulse Echo
43
TheArchaic Principle
Pulsed GPR
PenetrationDepth
Detectable Objectssmall large
Frequency Dilemma
2.6 GHz 2.0 GHz 1.6 GHz 1.0 GHz
44
The Technology Benchmark
Stepped Frequency Continuous Wave (SFCW) GPR
PenetrationDepth
6.0 GHz 0.2 GHz
Detectable Objectssmall large
Two unique Formfactors
Both with all required Frequencies
45
Locating, Mapping & Imaging
Stepped Frequency Continuous Wave (SFCW) GPR
GP8800GP8000
46
Locating, Mapping & Imaging
Ultrasound Pulse Echo (Pundit)
PD8000
47
Locating, Mapping & Imaging
Intuitive App Experience
48
Locating, Mapping & Imaging
Realtime Augmented Reality
49
Locating, Mapping & Imaging
Powerful Technology
50
Locating, Mapping & Imaging
Benchmarking
Rebar (small objects)
Post-tensioning, Cables Ducts (larger objects)
Cracks, Delamination, Voids, Honeycombing (air)
Back Wall
Maybe Detectable
Not Detectable
Detectable
51
Maybe Detectable
Not Detectable
Detectable
Out of Range
Shadowed
behind metal
Shadowed
behind metal
PulsedGPR
<60cmpenetration
Locating, Mapping & Imaging
Pulsed GPR
Rebar (small objects)
Post-tensioning, Cables Ducts (larger objects)
Cracks, Delamination, Voids, Honeycombing (air)
Back Wall
Out of Range
52
Maybe Detectable
Not Detectable
Detectable
Out of Range
Shadowed
behind metal
Shadowed
behind metal
ProceqGPRLive(SFCW)
<80cmpenetration Locating, Mapping & Imaging
Stepped Frequency Continuous Wave GPR
Rebar (small objects)
Post-tensioning, Cables Ducts (larger objects)
Cracks, Delamination, Voids, Honeycombing (air)
Back Wall
53
Maybe Detectable
Not Detectable
Detectable
Shadowed
behind air
Shadowed
behind air
Small Objects
Small Objects
Shadowed
behind air
Shadowed
behind air
Shadowed
behind air
PunditLiveArray(Ultrasound)
>200cmpenetration
Locating, Mapping & Imaging
Ultrasound Pulse Echo (Pundit)
Rebar (small objects)
Post-tensioning, Cables Ducts (larger objects)
Cracks, Delamination, Voids, Honeycombing (air)
Back Wall
54
PunditLiveArray(Ultrasound)
>200cmpenetration
ProceqGPRLive(SFCW)
<80cmpenetration
Maybe Detectable
Not Detectable
Detectable
Small Object Shadowed
behind metal + air
Shadowed
behind air
Shadowed
behind air
Small Object Shadowed
behind metal
Shadowed
behind air
Locating, Mapping & Imaging
Combined Results
Rebar (small objects)
Post-tensioning, Cables Ducts (larger objects)
Cracks, Delamination, Voids, Honeycombing (air)
Back Wall
Small Objects
55
Maybe Detectable
Not Detectable
Detectable
Out of Range
Shadowed
behind metal
Shadowed
behind metal
PulsedGPR
<60cmpenetration
Locating, Mapping & Imaging
Pulsed GPR
Rebar (small objects)
Post-tensioning, Cables Ducts (larger objects)
Cracks, Delamination, Voids, Honeycombing (air)
Back Wall
Out of Range
56
PunditLiveArray(Ultrasound)
>200cmpenetration
ProceqGPRLive(SFCW)
<80cmpenetration
Maybe Detectable
Not Detectable
Detectable
Small Object Shadowed
behind metal + air
Shadowed
behind air
Shadowed
behind air
Small Object Shadowed
behind metal
Shadowed
behind air
Locating, Mapping & Imaging
Combined Results
Rebar (small objects)
Post-tensioning, Cables Ducts (larger objects)
Cracks, Delamination, Voids, Honeycombing (air)
Back Wall
Small Objects
57
Locating, Mapping & Imaging
Ground Penetrating Radar (GPR) & Ultrasound Pulse Echo
Interface Z1 Z2 R
Concrete - Metal 9.6 46.5 43%
Concrete - Air 9.6 .000429 99%
Interface ε1 ε2 R
Concrete - Metal 7 ∞ 100%
Concrete - Air 7 1 45%
Reflection
R = energy reflected
ε1 = permittivity of concrete
ε2 = permittivity of 2nd material
R = energy reflected
Z1 = acoustic impedance concrete
Z2 = acoustic impedance 2nd material
𝑅 =
𝑧2 − 𝑧1
2
(𝑧2+𝑧1)2
𝑅 =
𝜀1 − 𝜀2
𝜀1 + 𝜀2
GPR Ultrasonic Pulse Echo
58
Locating, Mapping & Imaging
Ground Penetrating Radar (GPR) & Ultrasound Pulse Echo
GPR Ultrasonic Pulse Echo
• 100% reflection of metal objects
• cannot see objects behind metal
• travels (55%) through air gaps
• 45% reflection of larger air gap
• can see objects behind an air gap
• 99% reflection of air gaps
• cannot see objects behind air gaps
• travels (57%) through metal objects
• 43% reflection of larger metal objects
• can see other objects behind metal
59
Locating, Mapping & Imaging
Example I
40cm
55cm
d = 20 mm
Rebar
Honeycombing
Back Wall
60
Locating, Mapping & Imaging
Example I
Ground Penetrating Radar (GPR) Ultrasound Pulse Echo (Pundit)
61
Delamination / Fine Crack (0.75mm)
Back Wall
Locating, Mapping & Imaging
Example II
Width: 0.75 mm (!)
25cm
62
Locating, Mapping & Imaging
Example II
Ground Penetrating Radar (GPR) Ultrasound Pulse Echo (Pundit)
63
Steel Fiber Concrete
Ground Penetrating Radar (GPR) & Ultrasound Pulse Echo (Pundit)
Locating, Mapping & Imaging
Rebars Objects Thickness Defects
GPR
Depth: 0 to < 80 cm
Pundit
Depth: 0 to > 200 cm
Ungrouted PT Tendons
64
Steel Fiber Concrete
Ground Penetrating Radar (GPR) & Ultrasound Pulse Echo (Pundit)
Locating, Mapping & Imaging
Rebars Objects Thickness Defects
GPR
Depth: 0 to < 80 cm
Pundit
Depth: 0 to > 200 cm
Ungrouted PT Tendons
Profometer
1st and 2nd layer rebars
Cover, Diameter & Corrosion
65
Rebar (small objects)
Post-tensioning, Cables Ducts (larger objects)
Crack, Delamination, Voids, Honeycombing, Voids (air)
HOW to Inspect Concrete
Locating, Mapping & Imaging
15cm
Rebar Cover, Diameter & Corrosion
Locating, Mapping & Imaging
Profometer
66
Locating, Mapping & Imaging
Eddy Current / Half-Cell (Profometer)
A.I.
Eddy Current
Rebar Cover, Diameter & Spacing
Line Scan – Cover Statistics – Mapping
Half-Cell
Corrosion Potential
Hotspot Mapping
Profometer 650
67
Transmitting Coils
Locating, Mapping & Imaging
Basics – Eddy Current (Profometer)
c=40mm
d=20mm
Electromagnetic Induction
Secondary Magnetic Field
Eddy Current
Transmitting coils in the probe are charged by current and thus generate a primary magnetic field. On the
surface of rebars within the magnetic field, eddy currents are induced, which produce a secondary magnetic
field in the opposite direction. The resulting change of voltage in the receiving coils can be utilized for
measurement. 68
Primary Magnetic Field
Receiving Coils
Rebar
Locating, Mapping & Imaging
Basics – Half-Cell Potential (Profometer)
Rebar
ElectrodeHigh impedance
voltmeter
The half-cell method is used to identify active corrosion of rebars based on the electro chemical
properties of reinforced concrete. The detection of the hot spots where active corrosion begins,
involves the measuring of the localized negative values of the half-cell potential (i.e. corrosion
potential).
V
Connectio
n
69
Measurement in area with
corrosion
Anode CathodeCathode
-400 mV
-600 mV
Rebars Objects Thickness DefectsStrength & Uniformity Homogeneity Permeability
GPR
Depth: 0 to < 80 cm
Pundit
Depth: 0 to > 200 cm
Profometer
1st and 2nd layer rebars
Cover, Dimeter & Corrosion
Schmidt
Rebound
Resipod
Resistivity
Pundit
Ultrasound Pulse Velocity
Steel Fiber Concrete
Ungrouted PT Tendons
Vital Signs Locating, Mapping & Imaging
70
Rebar (small objects)
Post-tensioning, Cables Ducts (larger objects)
Cracks, Delamination, Voids, Honeycombing (air)
HOW to Inspect Concrete
Multi-Technology Approach
80cm
>200cm
Rebars & Objects
Locating, Mapping & Imaging
GPR
Defects & Objects
Locating, Mapping &
Imaging
Pundit
Back Wall
Concrete: Homogeneity
Vital Signs
Pundit
Concrete: Strength & Uniformity
Vital Signs
Schmidt
Concrete: Permeability
Vital Signs
Resipod
15cm
Rebar Cover, Diameter & Corrosion
Locating, Mapping & Imaging
Profometer
71
Rebars & Objects
Locating, Mapping & Imaging
GPR
Defects & Objects
Locating, Mapping &
Imaging
Pundit
Concrete: Homogeneity
Vital Signs
Pundit
Concrete: Strength & Uniformity
Vital Signs
Schmidt
Cracks
Locating, Mapping & Imaging
Inspect
Rebars Cover, Diameter & Corrosion
Locating, Mapping & Imaging
Profometer
Concrete: Permeability
Vital Signs
Resipod
72
BETA
73
74
Time
ComputationalSpeed
Software & Mobile & Cloud vs. Traditional Analoge NDT
Exponential Capabilities
3D
Augmented Reality
Artificial Intelligence
Live Collaboration
We have you covered!
75
Infrastructure & Asset Inspection – Concrete
WHO are our Customers?
76
Selected Customers
Engineering & Construction
China Communications Construction Group
(China)
Revenue: $70 billion
VINCI (France)
Revenue: €49 billion
Power Construction Corp. of China (China)
Revenue: $46 billion
Bouygues (France)
Revenue: €37 billion
ACS Actividades de Construcción y Servicios
(Spain)
Revenue: €38 billion
China State Construction Engineering Corp.
(China)
Revenue: $28 billion
Bechtel Group (USA)
Revenue: $26 billion
Hochtief Aktiengesellschaft (Germany)
Revenue: €25 billion
Fluor Corporation (USA)
Revenue: $20 billion
AECOM (USA)
Revenue: $18 billion
Skanska (Sweden)
Revenue: $18 billion
Obayashi (Japan)
Revenue: $17 billion
Strabag (Austria)
Revenue: €15 billion
Hyundai Engineering & Construction (South
Korea)
Revenue: $15 billion
Jacobs Engineering Group (USA)
Revenue: $15 billion
TechnipFMC (United Kingdom)
Revenue: $13 billion
Turner Construction (USA)
Revenue: $12 billion
Kiewit Corporation (USA)
Revenue: $8 billion
WSP Global (Canada)
Revenue: $7 billion 77- for internal use only -
Customer Testimonial
Multi-Technology Approach
Warren Thomas (Director at HTA)
HTA is a leading Structural Investigation Group operating in England, Scotland and Ireland
“…there is no single technology that
would address it all. The multi-
technology approach is not an option, it
is an absolute must.”
78
Infrastructure & Asset Inspection – Concrete
Multi-Technology Approach
www.ScreeningEagle.com
Headquarters Switzerland / EMEA: +41 43 355 38 00 (Switzerland)
Regional Headquarters Asia / Pacific: +65 6382 3966 (Singapore)
Regional Headquarters Americas: +1 724 512 0330 (USA)
79
Protect the Built World
80

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Multi-technology approach concrete - 20200602 mp (low)

  • 1. Infrastructure & Asset Inspection – Concrete Multi-Technology Approach by Marcel Poser, CEO Screening Eagle Technologies www.linkedin.com/in/ProtectTheBuiltWorld 1
  • 2. Copyright © 2020 Screening Eagle Technologies AG or its affiliates. All rights reserved. MP | 02.06.2020 2
  • 3. Infrastructure & Asset Inspection – Concrete Index 1. ABOUT US 2. WHY Infrastructure & Asset Inspection? 3. WHAT is Concrete? 4. HOW to Inspect Concrete? I. Vital Signs i. Rebound (Schmidt) ii. Ultrasound Pulse Velocity (Pundit) iii. Resistivity (Resipod) II. Locating, Mapping & Imaging i. Ground Penetrating Radar (GPR) & Ultrasound Pulse Echo (Pundit) ii. Eddy Current & Half-Cell (Profometer) 5. WHO are our Customers? 3
  • 4. Infrastructure & Asset Inspection – Concrete ABOUT US 4
  • 5. Screening Eagle Technologies Protect the Built World Swiss Engineering Global Network >200 Distributors >100 Countries >200 Employees 3 R&D sites 8 Country offices Leading NDT sensors since 1954 Software & Robotics since 2015 Sao Paolo, Brazil Pittsburgh, USA Malaga, Spain Dubai Singapore Shanghai, China Bedford, UK Zurich, Switzerland St. Petersburg, Russia 5
  • 6. Screening Eagle Technologies Full-stack Intelligent Inspection Ecosystem ADVANCED SENSORS • Inspection • Data Collection • Defect Detection INTELLIGENT SOFTWARE • Data Visualization • Efficient Workflows • Holistic Assessment PREDICTIVE MAINTENANCE • Digital Twins • Artificial Intelligence • Asset Lifecycle Management + = 6
  • 7. Infrastructure & Asset Inspection – Concrete WHY Infrastructure & Asset Inspection? 7
  • 8. WHY Infrastructure and Asset Inspection Birth Defects & Aging Infrastructure 8
  • 9. US $210,000,000,000,000 value of all buildings lacking a proper quality rating 9
  • 10. 12%Severe Damages 10%Structurally Deficient 28.5%Worsening or Deficient Crumbling Bridge Infrastructure 10
  • 11. Buildings & Bridges Energy + Power Transportation Infrastructure Oil + Gas Massive Value At Risk 11
  • 12. Shortage of inspectors and few young people entering the industry Data lost in analog style black box inspection devices Birth defects of new infrastructure due to lack of quality control Aging infrastructure due to poor inspection and maintenance Paper records and highly fragmented reporting tools WHY Infrastructure and Asset Inspection Challenges 12
  • 13. Infrastructure & Asset Inspection – Concrete WHAT is Concrete? 13
  • 14. WHAT is Concrete New Concrete per Year 22,000,000,000,000 kg 1 m3 per global capita per year.. …really lots of concrete! 14
  • 15. WHAT is Concrete Concrete Production 1940 1960 1980 2000 2020 0 30 20 10 Time GlobalConcreteProduction(Billiontonsperyear) World ROW China 15
  • 16. Concrete = Muscle and Skin of the Structure • inhomogeneous mix of aggregates, cement, admixtures & water Steel Rebar = Skeleton of Reinforced Concrete • alkaline concrete protects the rebars from corrosion Post-tensioning = Tendons that keep the Structure in shape • allows longer spans, reduce the amount of concrete and reduce cracking Electrical Cables, Pipes etc. = Neural Network of a Structure • are not structural but support the operation of the structural WHAT is Concrete The Human Analogy 16
  • 17. WHAT is Concrete Compressive Strength 24 28 Concrete Compressive Strength (MPa) Number of Test Specimens (-) 16 20 4032 36 5% 95% Tested Specimens fck,cylinder fcm,cylinder Compressive strength of concrete in accordance with EN 206 is defined by the characteristic value fck (5% fractile of normal distribution) obtained in destructive compressive tests executed at 28 days after casting of cylindrical or cubic specimens. Compressive strength classes are denoted by the letter C followed by two numbers that indicate the cylinder and cube characteristic strength, expressed in MPa, for example C20/25. The curve peak coincides with the average of the compressive strength and is normally known as the mean compressive strength fcm. The characteristic compressive strength is lower than the mean compressive strength 17
  • 18. WHAT is Concrete Strong in Compression & Weak in Tension Flexural Reinforcement Flexural Reinforcement Flexural Cracks Flexural Cracks Shear Cracks Shear Reinforcement Support Load Minimal Reinforcement Beam 18
  • 19. WHAT is Concrete Durability of Concrete In the early 20th century engineers thought that reinforced concrete structures would last perhaps for 1000 years. In reality, the lifespan is more like 50 years or less. Deterioration can begin in as little as 5 years. 19
  • 20. Cracks and Surface Defects occurring during the hardening of the concrete • Early frost damage • Plastic: shrinkage or settlement • Construction movement: formwork or subgrade Cracks and Surface Defects occurring after the hardening of the concrete • Structural: overload, creep • Chemical: disintegration, corrosion of reinforcement, alkali-aggregate reaction • Physical: dying shrinkage, crazing, shrinkable aggregates • Thermal: external variations, scaling (freeze/thaw), contraction (external or internal) Cracks can be: • Cosmetic (crazing) • Structural weak-spots ► risk of structural failure • Attack points for concrete cancer WHATis Concrete Cracks and Surface Defects 20
  • 21. Concrete Cancer results from a volume expansion due to I. Rebar Corrosion, leading to Cracks, II. Delamination and III. Spalling of the concrete. I. Rebar Corrosion i. Chlorides from marine environments (sea), de-icing salts, poor aggregates or mixing water, and air-pollution penetrate the concrete and corrode the rebar ii. Carbonation: CO2 (environment or air-pollution) reacts with the concrete, resulting in shrinkage cracks and reduced pH, leading to rebar corrosion iii. Loss of rebar cross-section weakens the structure and can result in a failure II. Delamination: separation of the surface from the concrete below III. Spalling: fragments of the surface detach from the concrete below Concrete cancer in an advanced stage is deadly, hard to stop and expensive to fix. WHATis Concrete Concrete Cancer 21
  • 22. Chlorides (Cl-) WHATis Concrete Chlorides & Carbonation (Aging of Concrete) Carbon Dioxide (CO2) Cl-H2O O2 Carbonatation is a chemical reaction in which calcium hydroxide (water+ cement) reacts with carbon dioxide and forms insoluble calcium carbonate which is lower in pH and once it reaches the steel, the steels can start to corrode. Ca(OH)2 + CO2 → CaCO3 + H2O pH > 12 → pH < 9 Chloride ions in the cement paste react to form hydrochloric acid (HCl), which destroys the passive protective layer of the steel. In this situation the surface of the steel acts as anode and the passive surface coating acts as cathode. Fe++ + 2 Cl- → FeCl2 FeCl2 + 2 H2O → Fe(OH)2 + 2 HCl Rust Corroded steel (rust) expands in volume and the expansive force (oxide jacking or rust burst) will cause cracking and damage to surrounding concrete. Fe → Fe++ 2 e- Fe++ + 2(OH) → Fe(OH)2 Fe(OH)2 + 2 H2O + 02 → Fe(OH)3 Spalling Delamination Crack CO2 CO2 CO2 Rebar Cover 22
  • 23. WHATis Concrete Carbonation (Aging of Concrete) Time (years) 20 CarbonationDepth(mm) 40 60 80 100 20 40 60 80 100 0 50% < Humidity < 85% Higher Temperature Higher CO2 Many Cracks Rough Surface CEM III/b Low Strength Concrete High Water/Cement Ration (0.6) 40% > Humidity > 95% Lower Temperature Lower CO2 Few Cracks Smooth Surface CEM I High Strength Concrete Low Water/Cement Ration (0.4) TypicalRebarCover(mm) 20 40 0 Most Structures TODAY 23
  • 24. It gets really bad! cover detached from inner concrete and rebars corroded 24
  • 25. Honeycombing: stony spaces on the inside or the surface due to poor workmanship • structural weak-spots ► risk of structural failure • attack points for concrete cancer if at the surface Voids: cavities on the inside or the surface due to poor workmanship • structural weak-spots ► risk of structural failure • attack points for concrete cancer if at the surface Wear / Erosion: mechanical abrasion of the surface of the concrete • structural weak-spots ► risk of structural failure • attack points for concrete cancer WHATis Concrete Other Defects 25
  • 26. Workmanship trained workers and strong quality control are a must 26
  • 27. Rebar (small objects) Post-tensioning, Cables Ducts (larger objects) Crack, Delamination, Voids, Honeycombing (air) WHATis Concrete Healthy Concrete correctcover dense, uniform & strong concrete NO voids NO honeycombing ✓ ✓ NO cracks rebars in the right location✓ post-tensioning in the correct location✓ 27
  • 28. Infrastructure & Asset Inspection – Concrete HOW to Inspect Concrete? 28
  • 29. HOW to Inspect Concrete Vital Signs – Locating, Mapping & Imaging Avoid birth-defects on new structures & perform health-checks during the service life Vital Signs • strength & uniformity ► structural strength • homogeneity ► structural strength & protection of rebars • permeability ► risk of rebar corrosion Locating, Mapping & Imaging • rebars, post-tensioning, cables, pipes (objects) ► structural elements correctly in place • delamination, voids, honeycombing (defects) ► detect weak-spot & fight concrete cancer • rebar cover & diameter ► protection of rebars & structural strength • corrosion potential ► risk of rebar corrosion 29
  • 30. HOW to Inspect Concrete Vital Signs – Locating, Mapping & Imaging Avoid birth-defects on new structures & perform health-checks during the service life Vital Signs: • strength & uniformity ► Rebound (Schmidt) • homogeneity ► Ultrasound Pulse Velocity (Pundit) • permeability ► Resistivity (Resipod) Locating, Mapping & Imaging • rebars, post-tensioning, cables, pipes (objects) ► Ground Penetrating Radar (GPR) • delamination, voids, honeycombing (defects) ► Ultrasound Pulse Echo (Pundit) • rebar cover & diameter ► Eddy Current (Profometer) • corrosion potential ► Half-cell Potential (Profometer) 30
  • 31. HOW to Inspect Concrete Vital Signs Rebar (small objects) Post-tensioning, Cables, Pipes (larger objects) Cracks, Delamination, Voids, Honeycombing (air) 31
  • 32. HOW to Inspect Concrete Vital Signs Concrete: Homogeneity Vital Signs Pundit Concrete: Strength & Uniformity Vital Signs Schmidt Concrete: Permeability Vital Signs Resipod Rebar (small objects) Post-tensioning, Cables Ducts (larger objects) Cracks, Delamination, Voids, Honeycombing (air) 32
  • 33. Vital Signs Strength & Uniformity ► Rebound (Schmidt) 10 70 Measure Convert to Strength Result MPa Original Schmidt Silver Schmidt R Q 5 100 33
  • 34. Vital Signs Strength & Uniformity ► Rebound (Schmidt) OS8200 OS8000 34
  • 35. Vital Signs Homogeneity ► Ultrasound Pulse Velocity (Pundit) Good Quality Concrete 5000 m/s Poor Quality Concrete 3000 m/s Defect 4000 m/s Transmitter Receiver Couplant 35
  • 36. Vital Signs Crack Depth ► Ultrasound Pulse Velocity (Pundit) Transmitter Receiver 36
  • 37. Vital Signs Modulus of Elasticity ► Ultrasound Pulse Velocity (Pundit) 40 kHz Dry-Point Shear Wave Transducer 40 kHz 37
  • 38. Pundit 200 Vital Signs Homogeneity ► Ultrasound Pulse Velocity (Pundit) Ultrasound Probes Dry-Point Contact 38
  • 39. Vital Signs Permeability ► Resistivity (Resipod) Resipod (1) current applied (2) potential measures (1) (1)(2) (2) Resistivity is directly linked to both the likelihood of corrosion due to chloride diffusion and to the corrosion rate once depassivation of the steel has taken place. A low electrical resistivity of the concrete means that the likelihood of corrosion is high, while a high resistivity equals to a low corrosion risk. 39
  • 40. Strength & Uniformity Schmidt Rebound Homogeneity Permeability Resipod Resistivity Rebound (Schmidt) – Ultrasound Pulse Velocity (Pundit)– Resistivity (Resipod) Vital Signs Pundit Ultrasound Pulse Velocity 40
  • 41. HOW to Inspect Concrete Locating, Mapping & Imaging Rebar (small objects) Post-tensioning, Cables Ducts (larger objects) Cracks, Delamination, Voids, Honeycombing (air) Back Wall
  • 42. Rebar (small objects) Post-tensioning, Cables Ducts (larger objects) Cracks, Delamination, Voids, Honeycombing (air) HOW to Inspect Concrete Locating, Mapping & Imaging 80cm >200cm Rebars & Objects Locating, Mapping & Imaging GPR Defects & Objects Locating, Mapping & Imaging Pundit Back Wall 42
  • 43. “hyperbola” Location Time or Depth Rebar Location Time or Depth Back Wall Air Locating, Mapping & Imaging Ground Penetrating Radar (GPR) & Ultrasound Pulse Echo (Pundit) GPR (Radio Wave) Ultrasound Pulse Echo 43
  • 44. TheArchaic Principle Pulsed GPR PenetrationDepth Detectable Objectssmall large Frequency Dilemma 2.6 GHz 2.0 GHz 1.6 GHz 1.0 GHz 44
  • 45. The Technology Benchmark Stepped Frequency Continuous Wave (SFCW) GPR PenetrationDepth 6.0 GHz 0.2 GHz Detectable Objectssmall large Two unique Formfactors Both with all required Frequencies 45
  • 46. Locating, Mapping & Imaging Stepped Frequency Continuous Wave (SFCW) GPR GP8800GP8000 46
  • 47. Locating, Mapping & Imaging Ultrasound Pulse Echo (Pundit) PD8000 47
  • 48. Locating, Mapping & Imaging Intuitive App Experience 48
  • 49. Locating, Mapping & Imaging Realtime Augmented Reality 49
  • 50. Locating, Mapping & Imaging Powerful Technology 50
  • 51. Locating, Mapping & Imaging Benchmarking Rebar (small objects) Post-tensioning, Cables Ducts (larger objects) Cracks, Delamination, Voids, Honeycombing (air) Back Wall Maybe Detectable Not Detectable Detectable 51
  • 52. Maybe Detectable Not Detectable Detectable Out of Range Shadowed behind metal Shadowed behind metal PulsedGPR <60cmpenetration Locating, Mapping & Imaging Pulsed GPR Rebar (small objects) Post-tensioning, Cables Ducts (larger objects) Cracks, Delamination, Voids, Honeycombing (air) Back Wall Out of Range 52
  • 53. Maybe Detectable Not Detectable Detectable Out of Range Shadowed behind metal Shadowed behind metal ProceqGPRLive(SFCW) <80cmpenetration Locating, Mapping & Imaging Stepped Frequency Continuous Wave GPR Rebar (small objects) Post-tensioning, Cables Ducts (larger objects) Cracks, Delamination, Voids, Honeycombing (air) Back Wall 53
  • 54. Maybe Detectable Not Detectable Detectable Shadowed behind air Shadowed behind air Small Objects Small Objects Shadowed behind air Shadowed behind air Shadowed behind air PunditLiveArray(Ultrasound) >200cmpenetration Locating, Mapping & Imaging Ultrasound Pulse Echo (Pundit) Rebar (small objects) Post-tensioning, Cables Ducts (larger objects) Cracks, Delamination, Voids, Honeycombing (air) Back Wall 54
  • 55. PunditLiveArray(Ultrasound) >200cmpenetration ProceqGPRLive(SFCW) <80cmpenetration Maybe Detectable Not Detectable Detectable Small Object Shadowed behind metal + air Shadowed behind air Shadowed behind air Small Object Shadowed behind metal Shadowed behind air Locating, Mapping & Imaging Combined Results Rebar (small objects) Post-tensioning, Cables Ducts (larger objects) Cracks, Delamination, Voids, Honeycombing (air) Back Wall Small Objects 55
  • 56. Maybe Detectable Not Detectable Detectable Out of Range Shadowed behind metal Shadowed behind metal PulsedGPR <60cmpenetration Locating, Mapping & Imaging Pulsed GPR Rebar (small objects) Post-tensioning, Cables Ducts (larger objects) Cracks, Delamination, Voids, Honeycombing (air) Back Wall Out of Range 56
  • 57. PunditLiveArray(Ultrasound) >200cmpenetration ProceqGPRLive(SFCW) <80cmpenetration Maybe Detectable Not Detectable Detectable Small Object Shadowed behind metal + air Shadowed behind air Shadowed behind air Small Object Shadowed behind metal Shadowed behind air Locating, Mapping & Imaging Combined Results Rebar (small objects) Post-tensioning, Cables Ducts (larger objects) Cracks, Delamination, Voids, Honeycombing (air) Back Wall Small Objects 57
  • 58. Locating, Mapping & Imaging Ground Penetrating Radar (GPR) & Ultrasound Pulse Echo Interface Z1 Z2 R Concrete - Metal 9.6 46.5 43% Concrete - Air 9.6 .000429 99% Interface ε1 ε2 R Concrete - Metal 7 ∞ 100% Concrete - Air 7 1 45% Reflection R = energy reflected ε1 = permittivity of concrete ε2 = permittivity of 2nd material R = energy reflected Z1 = acoustic impedance concrete Z2 = acoustic impedance 2nd material 𝑅 = 𝑧2 − 𝑧1 2 (𝑧2+𝑧1)2 𝑅 = 𝜀1 − 𝜀2 𝜀1 + 𝜀2 GPR Ultrasonic Pulse Echo 58
  • 59. Locating, Mapping & Imaging Ground Penetrating Radar (GPR) & Ultrasound Pulse Echo GPR Ultrasonic Pulse Echo • 100% reflection of metal objects • cannot see objects behind metal • travels (55%) through air gaps • 45% reflection of larger air gap • can see objects behind an air gap • 99% reflection of air gaps • cannot see objects behind air gaps • travels (57%) through metal objects • 43% reflection of larger metal objects • can see other objects behind metal 59
  • 60. Locating, Mapping & Imaging Example I 40cm 55cm d = 20 mm Rebar Honeycombing Back Wall 60
  • 61. Locating, Mapping & Imaging Example I Ground Penetrating Radar (GPR) Ultrasound Pulse Echo (Pundit) 61
  • 62. Delamination / Fine Crack (0.75mm) Back Wall Locating, Mapping & Imaging Example II Width: 0.75 mm (!) 25cm 62
  • 63. Locating, Mapping & Imaging Example II Ground Penetrating Radar (GPR) Ultrasound Pulse Echo (Pundit) 63
  • 64. Steel Fiber Concrete Ground Penetrating Radar (GPR) & Ultrasound Pulse Echo (Pundit) Locating, Mapping & Imaging Rebars Objects Thickness Defects GPR Depth: 0 to < 80 cm Pundit Depth: 0 to > 200 cm Ungrouted PT Tendons 64
  • 65. Steel Fiber Concrete Ground Penetrating Radar (GPR) & Ultrasound Pulse Echo (Pundit) Locating, Mapping & Imaging Rebars Objects Thickness Defects GPR Depth: 0 to < 80 cm Pundit Depth: 0 to > 200 cm Ungrouted PT Tendons Profometer 1st and 2nd layer rebars Cover, Diameter & Corrosion 65
  • 66. Rebar (small objects) Post-tensioning, Cables Ducts (larger objects) Crack, Delamination, Voids, Honeycombing, Voids (air) HOW to Inspect Concrete Locating, Mapping & Imaging 15cm Rebar Cover, Diameter & Corrosion Locating, Mapping & Imaging Profometer 66
  • 67. Locating, Mapping & Imaging Eddy Current / Half-Cell (Profometer) A.I. Eddy Current Rebar Cover, Diameter & Spacing Line Scan – Cover Statistics – Mapping Half-Cell Corrosion Potential Hotspot Mapping Profometer 650 67
  • 68. Transmitting Coils Locating, Mapping & Imaging Basics – Eddy Current (Profometer) c=40mm d=20mm Electromagnetic Induction Secondary Magnetic Field Eddy Current Transmitting coils in the probe are charged by current and thus generate a primary magnetic field. On the surface of rebars within the magnetic field, eddy currents are induced, which produce a secondary magnetic field in the opposite direction. The resulting change of voltage in the receiving coils can be utilized for measurement. 68 Primary Magnetic Field Receiving Coils Rebar
  • 69. Locating, Mapping & Imaging Basics – Half-Cell Potential (Profometer) Rebar ElectrodeHigh impedance voltmeter The half-cell method is used to identify active corrosion of rebars based on the electro chemical properties of reinforced concrete. The detection of the hot spots where active corrosion begins, involves the measuring of the localized negative values of the half-cell potential (i.e. corrosion potential). V Connectio n 69 Measurement in area with corrosion Anode CathodeCathode -400 mV -600 mV
  • 70. Rebars Objects Thickness DefectsStrength & Uniformity Homogeneity Permeability GPR Depth: 0 to < 80 cm Pundit Depth: 0 to > 200 cm Profometer 1st and 2nd layer rebars Cover, Dimeter & Corrosion Schmidt Rebound Resipod Resistivity Pundit Ultrasound Pulse Velocity Steel Fiber Concrete Ungrouted PT Tendons Vital Signs Locating, Mapping & Imaging 70
  • 71. Rebar (small objects) Post-tensioning, Cables Ducts (larger objects) Cracks, Delamination, Voids, Honeycombing (air) HOW to Inspect Concrete Multi-Technology Approach 80cm >200cm Rebars & Objects Locating, Mapping & Imaging GPR Defects & Objects Locating, Mapping & Imaging Pundit Back Wall Concrete: Homogeneity Vital Signs Pundit Concrete: Strength & Uniformity Vital Signs Schmidt Concrete: Permeability Vital Signs Resipod 15cm Rebar Cover, Diameter & Corrosion Locating, Mapping & Imaging Profometer 71
  • 72. Rebars & Objects Locating, Mapping & Imaging GPR Defects & Objects Locating, Mapping & Imaging Pundit Concrete: Homogeneity Vital Signs Pundit Concrete: Strength & Uniformity Vital Signs Schmidt Cracks Locating, Mapping & Imaging Inspect Rebars Cover, Diameter & Corrosion Locating, Mapping & Imaging Profometer Concrete: Permeability Vital Signs Resipod 72
  • 74. 74 Time ComputationalSpeed Software & Mobile & Cloud vs. Traditional Analoge NDT Exponential Capabilities 3D Augmented Reality Artificial Intelligence Live Collaboration
  • 75. We have you covered! 75
  • 76. Infrastructure & Asset Inspection – Concrete WHO are our Customers? 76
  • 77. Selected Customers Engineering & Construction China Communications Construction Group (China) Revenue: $70 billion VINCI (France) Revenue: €49 billion Power Construction Corp. of China (China) Revenue: $46 billion Bouygues (France) Revenue: €37 billion ACS Actividades de Construcción y Servicios (Spain) Revenue: €38 billion China State Construction Engineering Corp. (China) Revenue: $28 billion Bechtel Group (USA) Revenue: $26 billion Hochtief Aktiengesellschaft (Germany) Revenue: €25 billion Fluor Corporation (USA) Revenue: $20 billion AECOM (USA) Revenue: $18 billion Skanska (Sweden) Revenue: $18 billion Obayashi (Japan) Revenue: $17 billion Strabag (Austria) Revenue: €15 billion Hyundai Engineering & Construction (South Korea) Revenue: $15 billion Jacobs Engineering Group (USA) Revenue: $15 billion TechnipFMC (United Kingdom) Revenue: $13 billion Turner Construction (USA) Revenue: $12 billion Kiewit Corporation (USA) Revenue: $8 billion WSP Global (Canada) Revenue: $7 billion 77- for internal use only -
  • 78. Customer Testimonial Multi-Technology Approach Warren Thomas (Director at HTA) HTA is a leading Structural Investigation Group operating in England, Scotland and Ireland “…there is no single technology that would address it all. The multi- technology approach is not an option, it is an absolute must.” 78
  • 79. Infrastructure & Asset Inspection – Concrete Multi-Technology Approach www.ScreeningEagle.com Headquarters Switzerland / EMEA: +41 43 355 38 00 (Switzerland) Regional Headquarters Asia / Pacific: +65 6382 3966 (Singapore) Regional Headquarters Americas: +1 724 512 0330 (USA) 79
  • 80. Protect the Built World 80